Southbend SEZ-3 инструкция обслуживания

M ANUAL 1181587 $18.00 COUNTERTOP STEAMER MANUAL SECTION ST OPERATOR’S MANUAL Super Simple Steam SEZ Series Countertop Steamers Models SEZ-3 & SEZ-5 Model SEZ-3 ! WARNING Impr oper installat ion, op eration, servic e, or m aintenance c an cause proper ty dam age, injur y, or death. Read this m anua l thoroug hly bef ore inst allin g and oper [...]

SEZ S ERIES C OUNTERTO P S TEAMERS P AGE 2O PERATOR ’ S M ANUAL 1181587 SAFETY PRECAUTIONS Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invo lved in its operat ion is full y trained and aware of precauti ons. Ac cidents and prob lems can be cause d b y failure to f ollow f undam ental rules and precautions . The f ollow[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1181587 P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, like all S outhbend e quipm ent, has been des igned and manuf actured to meet the toug[...]

S PECIFICATIONS SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 4O PERATOR ’ S M ANUAL 1181587 SPECIFICATION S S PECIFICA TIONS DIMENSIONS Figure 1 16.3" 33.5" See table below 2.0" 8.8" 0.8" 13.6" 2.4" 8.1" SIDE VIEW FRONT VIEW REAR VIEW Water Drain Water Inlet Electric Co nnection Interi or D imensi ons Pan Ca pa [...]

SEZ S ERIES C OUNTERTO P S TEAMERS S PECIFICATIONS O PERATOR ’ S M ANUAL 1181587 P AGE 5 SPECIFICATION S ELECTRIC R EQUIREMEN TS One electric connec tion is required t o the f use bloc k of the steam er. All un its ship ped per c ustom er order, three phas e or sing le ph ase (a k it is avail able for field co nversion to three phase or single ph[...]

I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 6O PERATOR ’ S M ANUAL 1181587 INSTALLATION I NSTA LLATION ! CA UTION Do not locate uni t adjac e nt t o an y high h eat or greas e pr od ucin g piece of eq ui pm ent, suc h as a ra nge top, griddle, fr yer, etc., that co uld allo w radiant h eat to ra ise the ex terior tem peratur e of the [...]

SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1181587 P AGE 7 INSTALLATION Step 2: Installati on 1. Unc rate caref ully. Rep ort an y hidden d amage to th e freight carrier IMMEDIAT ELY. 2. Do no t rem ove an y tags or labels u ntil uni t is ins talle d and wor king prop erl y. 3. If unit is to be ins talled on legs, l oc[...]

I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 8O PERATOR ’ S M ANUAL 1181587 INSTALLATION Figure 3 BOTTOM VIEW Sealant Sealer Steamer[...]

SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1181587 P AGE 9 INSTALLATION Step 3: Electric Con nectio n A field c onnecti on Fuse B lock is located at the re ar of the unit, lo wer left s ide when f acing the ba ck of the unit (see Figur e 4 below). A hole is pro vided f or a 3/ 4" condu it fitting (soli d or flex )[...]

I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 10 O PERATOR ’ S M ANUAL 1181587 INSTALLATION Step 4: Water Connectio n ! WARNING Do not conn ect steam er to a h ot water line. A h ot water c onnecti on will dam age the st eam er. NOTICE To m eet warrant y requirem ents, the s uppl y water m ust m eet the follo wing spec ificat ions: Pres[...]

SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1181587 P AGE 11 INSTALLATION Step 3: Dr ain Conn ection The drain outlet is located on the back of the steam er , as shown i n Figur e 4 on page 9. T he dr ain co nnector on the u nit is 3/ 8" NPT male. Position the unit near, but not on top of, an o pen floor drain. DO [...]

O PERATION SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 12 O PERATOR ’ S M ANUAL 1181587 OPERATION O PERATION STARTUP 1. T urn lever t o “ON” pos ition. 2. Unit will f ill autom aticall y and be r eady for op eration in 15 m inutes. NOTICE: WA TER SPECIFICA TION To m eet warrant y requirem ents, suppl y water mus t meet the f ollowin g specif ica[...]

SEZ S ERIES C OUNTERTO P S TEAMERS C OOKING H INTS O PERATOR ’ S M ANUAL 1181587 P AGE 13 COOKING H INTS C OOKIN G H IN TS COOKING TIPS Schedul e cook ing of fr esh vegeta bles s o that the y will be s erved s oon after the y are c ooked. If it is necessar y to prep are them in adva nce, the y can be p lunged i nto co ld water, drained thor oughl[...]

C OOKING H INTS SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 14 O PERATOR ’ S M ANUAL 1181587 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Mixed Vegetables Frozen 5 lbs. 20 (4 oz.) 12 Full/Perforated Peas Frozen 5 lbs. 20 (4 oz.) 8 Full/Perforated Potatoes Red Bliss - Whole Russetts - [...]

SEZ S ERIES C OUNTERTO P S TEAMERS C OOKING H INTS O PERATOR ’ S M ANUAL 1181587 P AGE 15 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Black Eyed Peas Place beans in pan and cover wi th 3-quarts hot tap water. Steam for 2 minutes; remove from steame r and cover f or 1 hour. Re mov[...]

C LEANING SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 16 O PERATOR ’ S M ANUAL 1181587 CLEANI NG C LEANING Southbe nd equipm ent is c onstructe d with the best q ualit y mater ials and is design ed to provide dura ble service when properl y maintai ned. T o expect th e best perf orm ance, your equipm ent mus t be mainta ined in good conditi on and cl[...]

SEZ S ERIES C OUNTERTO P S TEAMERS C LEANING O PERATOR ’ S M ANUAL 1181587 P AGE 17 CLEANI NG • To remove greas e and food splatt er or cond ensed v apors that h ave b aked on t he equipm ent, appl y cleanser t o a dam p cloth or sponge a nd rub cleanser on the m etal in the d irectio n of the polish ing l ines on the metal. Rubb ing cleans er [...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 18 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG T ROUBLESHOOTING This section c ontai ns a troub les hootin g k ey and ref erenc ed f lowcharts to as sist a qualif ied s erv ice tech nic ian in the ser vicing of an S EZ Series Coun tertop Steam er. Please no te that t he unit has a “S[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 19 TROUBLESHOOTI NG Unit Not Heating Up , “ON” Light Not Lit Unit not heating up, “ON” light not lit. Check that circ uit break er is ON and that proper voltage is available at m ain fuse bl ock. DISCONNE CT POW ER AT CIRCUIT BRE AKER. Remove control p[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 20 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Unit Not Heatin g Up Properly or Not Coo k in g Properly, “ON” Light Lit Unit not heating up properly or not cooking properly, “ON” light lit. Reconnect power to unit. Turn u nit on . WAIT 9 M INUTES. Does contact or “click ” o[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 21 TROUBLESHOOTI NG Excessiv e Steam Co ming from Press ure Relie f Vent Excessi ve st eam coming f rom pressu re rel i ef vent . DISCONNE CT POW ER AT CIRCUIT BRE AKER. Check press ure switc h for proper operat i on (see Figure 17 on page 34). Pres sure sw it[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 22 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG “Serv ice Request” Light Comes On Dur ing Operati on DISCONNE CT POW ER AT CIRCUIT BRE AKER. “Service Request ” light comes on during operation. Is w ater le vel at or above normal level in cavi ty? Yes No Check for adequate water [...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 23 TROUBLESHOOTI NG Buzz er Does Not Come On Buzzer does not come on. DISCONNE CT POW ER AT CIRCUIT BRE AKER. Remove c ontrol panel. Does timer time down? No Replace timer. Continuit y? Replace buzzer. Yes No Yes Remove buzzer lead wires f rom timer. Check tim[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 24 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 7 Voltage Check at Control Panel Fu se Block Door Switch Control Pane l Fuse Bloc k Power Switch Terminal Blo ck “SERVICE REQUEST” Light “ON” Light 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel witho u[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 25 TROUBLESHOOTI NG Figure 8 Heating Elem ent Resistanc e Check ( at Contactor) B A Contactor (top view) C 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel. 3. DO NOT REMO VE HEAT ING EL EMENT LEAD W IRES FO R THIS T EST. 4. Plac e test lea[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 26 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 9 Main Fuse Replac ement Shown with Rear Cov er Rem oved 3/4" Condu it Fitting Hol e Water Inl et Connectio n Fuse Blo ck Drain Con nection 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove rear cover from unit. 3. Chec k f [...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 27 TROUBLESHOOTI NG Figure 10 Power Switch Continuity Check Control Pane l Fuse Blo ck “ON” Light Power Switch 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel. 3. Turn Lever t o “ON” from “OFF” and to “OF F” from “ON” e[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 28 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 11 Contactor and MOV Check A B C D E F A ctuato r MOV TOP VI EW LEFT SID E VIEW 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel and d isconn ect nine-p in plug PL1. 3. Depr ess actua tor on top of contac tor. Ac[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 29 TROUBLESHOOTI NG Figure 12 Timer and Buzzer Check Buzze r Time r 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel. 3. Set t im er for one m inute and a llow to time out. If tim er does not r un, then r eplac e. 4. Rem ove bu zzer lead wi[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 30 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 13 Door Switch Continuity Check 21 543 6 9 8 7 5 3 12 Door Switch Controlle r Terminal Blo ck 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel. 3. Depr ess an d release door switc h actuator rod to m ak e sure do[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 31 TROUBLESHOOTI NG Figure 14 Float Switch Continuity Check Float Box Lid A ir Vent Float Switch Pressure Switch 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove rear cover from unit. 3. Dis connect f loat switc h lead wires from wires B40 a nd B4 2. 4. Di[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 32 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 15 Controller Check Controlle r Terminal Blo ck Jumper Wire 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove c ontrol pa nel, but leave pl ugged in. 3. Disconnect wires C 98 and C 99 from term inals 7 and 9 on the co ntroller . [...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 33 TROUBLESHOOTI NG Figure 16 Inlet Float Valv e Check Bushing Seat Pivot Pin Sealing Ba ll Float 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove rear cover . 3. Loos en wat er inlet com pression f itting and r otate water inlet as sem bly out of th e way[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 34 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 17 Pressure S witch Check Float Box Lid A ir Vent Float Switch Pressure Switch 1. DISCONN ECT POWER AT CIRCUIT BRE AKER. 2. Rem ove rear cover . 3. Rem ove wires B73 an d B74 f rom pressur e switch “COM” and “NO ” term inals[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 35 TROUBLESHOOTI NG Figure 18 High-Limit Thermostats Check 1. Note: Allow c avit y bottom to c ool befor e perf orming this t est. 2. Dis connect left ther mos tat lead wire f rom NO positio n of R1 re lay. 3. Dis connect r ight ther mos tat lead wire f rom wi[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 36 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 19 Electric S chematic fo r 208, 220 , and 240 Volt M odel SEZ-3[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 37 TROUBLESHOOTI NG Figure 20 Electric S chematic fo r 480 Volt Model SEZ-3[...]

T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 38 O PERATOR ’ S M ANUAL 1181587 TROUBLESHOOTI NG Figure 21 Electric S chematic fo r 208, 220 , and 240 Volt M odel SEZ-5[...]

SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1181587 P AGE 39 TROUBLESHOOTI NG Figure 22 Electric S chematic fo r 480 Volt Model SEZ-5[...]

P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 40 O PERATOR ’ S M ANUAL 1181587 PARTS P ARTS NOTICE INSTALL ATION OF OTHER T HAN GENUINE SOUTHBE ND PART S W ILL VOID THE W ARRANT Y ON T HIS EQUIPM ENT. The serial plat e with vo ltage, model, and ser ial inf orm ation is loca ted on th e right s ide of the steam er cavity on the upper rear corner[...]

SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1181587 P AGE 41 PARTS Cav ity and Heater Part s 1 2 3 4 5 6 7 Part Number Key Model SEZ-3 Model SEZ-5 Qty Description 1 1181601 1181601 1 R e t a i n i n g R i n g 2 1181544 1181544 1 F l a p , b a c k f l o w , w e l d a s s e m b l y 3 1181522 1181522 1 P l a t e , c a v i t y v e[...]

P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 42 O PERATOR ’ S M ANUAL 1181587 PARTS Control Panel Parts (Rear Vi ew) See drawing o n follow ing page. NOTE: The entire Co ntrol Panel As sembly can be ordered as part number 1181543. Key Part Number Qty Description 1 6600430 6 L o c k n u t 2 1181533 1 C o n t r o l l e r 3 1181524 1 B r a c k e [...]

SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1181587 P AGE 43 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Control Panel Parts (Rear Vi ew) See parts li st on previous pag e.[...]

P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 44 O PERATOR ’ S M ANUAL 1181587 PARTS Control Panel Parts (Front and Isometric Vie w s) 1 2 3 4 5 6 7 8 9 10 11 NOTE: The entire Co ntrol Panel As sembly can be ordered as part number 1181543. Key Part Number Qty Description 1 1181529 1 P anel, c ontrol, weld as sembly 2 1181513 1 P o l y panel wit[...]

SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1181587 P AGE 45 PARTS Water Inlet and Drain Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Key Part Number Qty Description 1 P P - 2 8 5 1 Fitting, 1/4 NPT male 2 1181607 1 V a l v e , s o l enoid 3 1181591 1 H o s e , 1 / 2 I . D . 4 1181590 1 F i t t i n g , 3 / 8 M P T x 5 11[...]

P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 46 O PERATOR ’ S M ANUAL 1181587 PARTS Door A ssembl y Part s 1 2 3 4 5 6 7 Part Number Key Model SEZ-3 Model SEZ-5 Qty Description 1 1177317 1177317 1 L a t c h a s s e m b l y 2 1177080 1177080 1 C a s t s t r i k e r 3 1178171 1181018 1 D o o r i n s u l a t i o n b l o c k 4 1178105 1181016 1 P [...]

SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1181587 P AGE 47 PARTS Float Tank Parts 1 2 3 4 5 6 7 8 9 10 11 Key Part Number Qty Description 1 P P - 5 0 1 1 Coupling, 1/8 npt ss 2 1181775 1 N i p p l e , 1 / 8 n p t x 3 . 5 , b r a s s 3 1181617 1 F l o a t s upport 4 1181597 2 P l u g , p i p e , b r a s s 5 1181565 1 G a s k [...]

SEZ S ERIES C OUNTERTO P S TEAMERS P AGE 48 O PERATOR ’ S M ANUAL 1181587 SUPER SIMPL E STEAM SEZ SERIES COUNTERTOP STEAMERS A produc t with the Southb end nam e incorp orates the bes t in dur abili ty and lo w mainten ance. W e all recogn ize, ho wever, that rep lacem ent parts a nd occasi onal prof essio nal serv ice m ay be necessar y to exte [...]