Taylor 047772-M инструкция обслуживания

Model P H90 Co mbin ation F reezer Original Ope ra ting Instruc tions 047772 - - M 2/00 (Or i ginal Publ icat i on) (Updat ed 8/ 10/12)[...]

Com plete this pa ge for quic k re fer ence when se rvi ce is r equir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data pla te: Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E Febr uary, 2000 Tay lor Al[...]

Model PH 90 T able of Cont ent s T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ...................................................[...]

T able of Cont ent s Model PH9 0 T able of C ontents - - Page 2 Manual Brush Cleaning 55 ................................................ Draining P roduct From The F reezing Cyli nder 55 ............................ Rinsing 56 .............................................................. Cleaning and S anitizi ng 57 ..............................[...]

1 Model P H9 0 T o th e Installer 081210 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your local aut[...]

2 Model P H9 0 T o th e Installer 081210 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air cooled units r equire a minimum of 3” (76 m m) of clearanc e around all sides of t he freez er to allow for adequate air flow acr oss t he condenser s. I nst all the deflect or pr ovided to pr event r ecirc ulation of warm air. Fai[...]

3 Mode l PH9 0 T o th e Installer 120810 Beater Rotation Beater rotat ion mus t be cloc kwise as viewed looking into t he f reezing cy linder . Note : The following proce dure s m ust be perf ormed by an aut ho riz ed T aylor servi ce tech ni cian . T o corr ect r otat ion on a three - - phase unit , interc hange any two incoming power supply lines[...]

4 Model P H9 0 T o th e Operator 081210 Sec tion 2 T o the Ope rator The f reezer y ou have purchas ed has been caref ully engineered and manuf act ured t o give you dependable operat ion. The T aylor Model P H90, when properly operat ed and cared f or , will produce a c onsist ent quality produc t. Like all mechanic al product s, t his machine wil[...]

5 Model P H9 0 Safety 1 11031 Se cti on 3 Sa fety We at T ay lor Company ar e c oncerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and it s par ts. T aylor has gone to extr eme effort s t o design and manuf actur e built - - in s afet y feat ures t o prot ect both you and t he serv ice technician. As an e[...]

6 Model P H9 0 Safety 081210 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal oper ating part s (examples: f reez er door , beat er , scr aper blades, et c.) unles s all contr ol switc hes are in t[...]

7 Model PH90 Operator Parts Identification Section 4 Operator Parts Identif ication[...]

8 Model P H9 0 Op erato r Parts I den ti fi catio n PH90 Expl oded View Par ts Iden tif icat ion ITE M DESCRIPTI ON P ART NO. 1 COVER A.- HOPPER X42628-SER 1a KNOB-MI X COVER 025429 1b RETAINER- HOPPER COVER 042619 1c SCREW-8- 32 X 1/2 OVAL HD 043295 2 AGITATOR X44797 3 PAN-DRI P HEAT TREAT 048204 4 PANEL-REAR 048208 5 LOUVER-SI DE-RI GHT 013631 6 [...]

9 Model PH90 Operator Parts Identification 091216 Beat er Do or A ssembly - - Shake Side ITE M DESCRIPTI ON P ART NO. 1 SHAFT - - BEA TER - - 7 QT . FLUTE 050985 2 BLADE- - SCRAPER 041 103 3 SEAL - - DRIVE SHAFT 032560 4 BEARING- - DOOR - - FRONT 055605 5 O- - RING - - F REEZER DOOR 033493 6 D O O R A . -- 1 S P T -- 4 F L V -- H T X55724 - - SER 7[...]

10 Model P H9 0 Op erato r Parts I den ti fi catio n Beat er Do or A ssembly - - Sof t Ser ve Side ITE M DESCRIPTI ON P ART NO. 1 SEAL - - DRIVE SHAFT 032560 2 DRIVE SHAFT 032564 3 BEA TER A. X46231 4 CLIP- - SCRAPER BLADE 046236 5 SCRAPER BLADE 046235 *6a BEARING - - FRONT 050348 6b SHOE- - FRONT HELIX- - REAR 050346 6c SHOE- - FRONT HELIX - - FRO[...]

11 Model PH90 Operator Parts Identification Air/Mix P ump - - Shak e Si de & Soft S erv e Si des ITE M DESCRIPTI ON P ART NO. 1- -1 3 PUMP A.- - COAX - - SHAKE X45788- - A PUMP A.- - COAX - - SOFT SRV X45316- - B 1 TUBE A.- - MIX INLET X45318 2 SEAL - - AIR INLET FI TTING 045327 3 O - - R ING - - MIX INL ET FIT TIN G 015835 4 SPRING- - T APERED[...]

12 Model P H9 0 Op erato r Parts I den ti fi catio n Pump A . - - Syrup - - Heated X53800 - - BRN/ T AN ITE M DESCRIPTI ON P ART NO. 1 PLUNGER A.- PUMP X36576-BRN PLUNGER A.- PUMP X36576-TAN 1a KNOB-PLUNGER- BROWN 032762-BRN KNOB-PLUNGER- TAN 032762-TAN 1b O-RI NG 9/16 OD 016369 1c NUT-PLUNGER 036577 1d TUBE-PLUNGER 032757 1e INSERT- PLUNGER 032758[...]

13 Model PH90 Operator Parts Identification Syrup T ank ITE M DESCRIPTI ON P ART NO. 1 SYRUP T ANK (4 QT ./ 3.8 LITER) 045533 1a SYRUP T ANK COVER 035759- - 1 *1b TIP - - NYLON - - WHITE 042747 TIP- - NYL ON- - GREY 024261 1c GASKET - - SYRUP T ANK COVER 016037 1d DIP TUBE 015441- - 7 1d- - 1 O- - RI N G- - DI P T U BE 018550 1e W ASHER 018595 2 CO[...]

14 Model P H9 0 Op erato r Parts I den ti fi catio n Accesso ries ITE M DESCRIPTI ON P ART NO. 1 SANITI ZER KAY-5 ( 125 PACKS) 041082 2 LUBRICANT- TAYLOR HI- PERF. 048232 3 KIT - TUNE UP X49463-12 4 PAIL- MIX 10 QT. 013163 5 BRUSH-SET LVB 050103 6 BRUSH-REAR BRG 1 I N.DX2 I N 013071 7 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON P ART NO. 8 BRUSH-D[...]

15 Model PH 90 Impor ta nt: T o the Opera tor Section 5 Important: T o the Operator ITEM DESCRIP TI ON 1 Power Swit ch ( T oggle) 2 Indicat or Light s (PCB A. - - LE D) 3 Flav or Select or Keypad (Swit ch - - M embrane) 4 Liquid Crys tal Display 5 Keypads (S witc h- - Membr ane) 6 Heater Swit ches ( T oggle) Sym bol De finitions T o bet t er c ommu[...]

16 Model PH 90 Im porta nt: T o the Ope ra tor Power Switch The power swit ch is locat ed under the cont rol panel on the lef t hand side of the unit . W hen placed in the O N position, the power swit ch allows Softec h panel operat ion. Indicator Lights Mix Low - - W hen the MI X LO W light begins to f lash, it indicat es the mix hopper has a low [...]

17 Model PH 90 Impor ta nt: T o the Opera tor Adjustable Dr aw Handle The soft serve side of t he fr eezer feat ures an adjustable dr aw handle to provide the best port ion contr ol, giv ing a bett er , cons istent qualit y t o your product and cont rolling c osts . The draw handle should be adjusted t o prov ide a flow r ate of 5 to 7 - - 1/ 2 oz.[...]

18 Model PH 90 Im porta nt: T o the Ope ra tor 010917 This display indic ates t he fr eezer is operating in 3 different modes. The f ollowing inf ormat ion is given: The lef t s ide of t he fr eezer is operat ing in the ST A NDBY m ode, and t he mix level in t he hopper is OUT . T he right s ide is operat ing in the WASH and PUMP modes, and the mix[...]

19 Model PH 90 Impor ta nt: T o the Opera tor The next display is the s creen whic h will appear aft er the f ailure mes sage. T o c omply wit h health c odes, heat treatment system freezers mu st complet e a heat treatment cycl e da ily , and must also be brushed cleaned ever y 14 days. Brus h cleaning is t he normal disassem bly and cleaning proc[...]

20 Model PH 90 Im porta nt: T o the Ope ra tor If t he W ASH keypad is pressed, t he next display will appear and t he f reezer will hav e to be disass embled and brush c leaned. OFF : MODE: OFF OK :MI X: OK 41.0F HOPPER 41.0F FREEZER LOCKED Once t he f reezer is unlocked by st art ing a heat treat ment cycl e, only the heat cycle LED will li ght. [...]

21 Model PH 90 Impor ta nt: T o the Opera tor Screen “C” is S ET CLO CK. This sc reen will display the curr ent dat e and tim e. T he date and tim e may only be changed aft er the f reez er has been m anually brus h cleaned but bef ore it has been plac ed in t he AUTO mode. M ove the c ursor under t he num ber you wish t o change. Press the plu[...]

22 Model PH 90 Im porta nt: T o the Ope ra tor Scr een “G” i s HEA T CYCLE DA T A. T he infor mat ion from the previous heat t r eat ment cycl es can be obtained t hrough t his scr een. T he most recent heat treat ment cycl e data will be shown first ; press t he plus keypad to scroll t hrough the r emaini ng heat cycle displays. If a heat trea[...]

23 Model P H9 0 Op erati ng Pro ced ures Section 6 Operating Procedures Equipm ent S et Up Evaluat e the condit ion of light s and s creen m essages (Hard Lock or Soft Lock , et c. ) before perf orming opening procedures. I f all four LED’s on the front of t he unit ar e lit, the unit is lock ed. (S ee Figur e 1.) Figur e 1 Freezing C ylinder A s[...]

24 Model P H9 0 Op erati ng Pro ced ures Check sc raper blades for any nic ks or signs of wear . If any nick s are pres ent, replace t he blades. Note: S craper blades should be replaced every 6 mont hs. If blades are in good condition, place each scraper blade over t he holding pins on t he beater assem bly . (See F igure 4. ) Figur e 4 Note: T he[...]

25 Model P H9 0 Op erati ng Pro ced ures Step 4 Assembl e the draw val ve spi nn er assembly . Inspect dra w valve o- - rings for cuts or nicks. (Rep lace if cut or nic ked. ) If dr aw valve o - - r ings are in good conditi on, slide t he two o - - rings into t he grooves of the draw valv e and lubricat e. ( See Figur e 8.) Figur e 8 Lubricat e the[...]

26 Model P H9 0 Op erati ng Pro ced ures Inst all t he draw valve spinner assembly . Ins ert the draw valv e from t he bott om unt il the s lot in t he draw valve whic h accept s t he draw handle comes int o view . (See F igure 13. ) Figur e 13 Step 6 Inst all and lubric ate t he pivot pin o - - ring. ( See Figur e 14.) Figur e 14 Inst all t he dra[...]

27 Model P H9 0 Op erati ng Pro ced ures Inser t the s pinner blade s haft f rom the bot tom, int o the cent er of the driv en s pinner , and up t hrough the draw valve c avity until t he shaf t appears at t he top of the draw valv e. T he spinner blade m ust be aligned and engaged to t he driven s pinner at t he bot tom. T his allows t he spinner [...]

28 Model P H9 0 Op erati ng Pro ced ures Inser t t he dr ive shaf t through t he rear s hell bear ing in the f reezing cy linder and engage the hex end f irmly into t he drive c oupling. ( See Figur e 21.) Figur e 21 Step 2 In stal l t he b eater assemb ly . F irst c heck t he scraper blades for any nicks or signs of wear . I f any nicks are presen[...]

29 Model P H9 0 Op erati ng Pro ced ures Step 2 Assembl e th e freezer door . Place the door gas ket into t he groove on t he back of the f reezer door. Slide the f ront bearing over the baff le rod s o t he f langed edge is against the door. DO NO T lubricate t he gasket or bearing. (See F igure 26. ) Figur e 26 Step 3 Insta ll the fre eze r door [...]

30 Model P H9 0 Op erati ng Pro ced ures Step 5 Slide the o - - ring int o the gr oove on t he pivot pin and lubricat e. ( See Fi gure 31.) Figur e 31 Insta ll the dra w handle . Slide t he f ork of the dr aw handle in the s lot of t he draw valv e. Sec ure wit h pivot pin. ( See Figur e 32.) Figur e 32 Note: T he sof t s erve s ide f eat ures an a[...]

31 Model P H9 0 Op erati ng Pro ced ures Inst all t he two not ched drip pans in t he left and right side panels. (See F igure 35. ) Figur e 35 Step 8 Inst all t he front drip tray and s plash shield under the door spout s. (See F igure 36. ) Figur e 36 Mix Hopper A ssembly T o assem ble the mix hopper f or both s ides of t he fr eezer , t he steps[...]

32 Model P H9 0 Op erati ng Pro ced ures Note: Chec k rings have two smoot h s urf aces. A concav e shape indicat es an inc orrec t assembly . Turn the chec k ring ins ide out to cor rect ly expose the flat surf ace. (See F igure 39. ) Figur e 39 Step 4 Lightly lubr icat e the inside wall of t he piston with a paper thin layer of lubr icant ( examp[...]

33 Model P H9 0 Op erati ng Pro ced ures Inser t the already assem bled pist on and valve body into t he bot tom of the pum p c ylinder . ( See F igure 43. ) Figur e 43 Note: T he driv e hole in the pist on mus t be vis ible thr ough t he drive hole opening in t he pum p cylinder and the aligning ball located at the bas e of the valve body mus t be[...]

34 Model P H9 0 Op erati ng Pro ced ures Step 8 Inst all one o - - r ing on each end of t he mix feed tube, and thor oughly lubricat e. (See F igure 48. ) Figur e 48 Step 9 Lay the pum p assem bly , pum p clip, mix feed t ube and cott er pin in t he bottom of the m ix hopper for sanitiz ing. Lay t he agitat or in t he bott om of the mix hopper for [...]

35 Model P H9 0 Op erati ng Pro ced ures 081210 San it izi ng - - Sha ke Si de Step 1 Prepar e a pail of approv ed 100 PPM sanitizi ng solution (exam ples: 2 - - 1/ 2 gal. [9.5 liters ] of Kay - - 5 R or 2 gal. [7. 6 liters] of S tera - - Sheen R ). USE WARM W A TER AND F O LLOW THE MA NUF ACT URER’S SPECIFICA TI ONS. Step 2 Pour t he sanit izing[...]

36 Model P H9 0 Op erati ng Pro ced ures Step 10 Wit h a pail beneath t he door spout, open t he dr aw valve and pr ess t he PUMP keypad. O pen and c lose the draw va lve six times. Open t he draw valv e and draw off 2 quar ts ( 1.9 lit ers) of sanit izing s olution. Remove t he vinyl sanitiz ing tube fr om the air /m ix pump and draw off the rem a[...]

37 Model P H9 0 Op erati ng Pro ced ures 081210 San it izi ng - - Soft Se rve Sid e Step 1 Prepar e a pail of approv ed 100 PPM sanitizi ng solution (exam ples: 2 - - 1/ 2 gal. [9.5 liters ] of Kay - - 5 R or 2 gal. [7. 6 liters] of S tera - - Sheen R ). USE WARM W A TER AND F O LLOW THE MA NUF ACT URER’S SPECIFICA TI ONS. Step 2 Pour t he sanit [...]

38 Model P H9 0 Op erati ng Pro ced ures Step 10 Pres s t he WASH and PUM P k eypads and close the draw valv e. (S ee Figur e 59.) Figur e 59 Not e: Be sure yo ur han ds are cl ean an d san it iz ed befor e going on in thes e ins truc tions . Step 1 1 Pres s the CA L keypad and place t he agit ator on t he agitat or driv e shaf t housing. (See F ig[...]

39 Model P H9 0 Op erati ng Pro ced ures Pr iming - - S hake Side Note: E valuat e the condit ion of LED’s (lights ) and scr een messages bef ore perf orming priming procedur es. I f all 4 LE D’s are flashing, t he unit is locked. Step 1 Wit h a mix pail beneat h the door s pout, open t he draw valve. Pour 2 - - 1/ 2 gallons (9. 5 lit ers) of F[...]

40 Model P H9 0 Op erati ng Pro ced ures 080221 Pr iming - - S oft Serve S ide Step 1 Wit h a mix pail beneat h the door s pout, open t he draw valve. Pour 2 - - 1/ 2 gallons (9. 5 lit ers) of FRE SH mix into t he mix hopper and allow it t o f low int o t he f reezing cylinder. This will f orce out any remaining sanit izing solution. W hen full s t[...]

41 Model P H9 0 Op erati ng Pro ced ures Step 3 Impor ta nt: Insta ll the a gitat or bac k onto the agita tor dr ive s ha ft housing. Re plac e the hoppe r cover . (See F igure 66. ) Figur e 66 Step 4 Remove t he syr up lines f rom t he fr eezer door . Step 5 Retur n to t he freez er wit h a s mall amount of cleaning soluti on. W ith a pail below t[...]

42 Model P H9 0 Op erati ng Pro ced ures 010917 Place t he spout cap o - - ring in the spout c ap. F ill the spout c ap with sanitiz ing soluti on. While holding the draw valve clos ed, inst all the spout cap over t he end of t he door s pout. This will c ause sanit izing solut ion to back f low thr ough the s yrup port s. (See F igure 70. ) Figur [...]

43 Model P H9 0 Op erati ng Pro ced ures 080221 Rinse thes e part s in c ool, clean water . P repare a small amount of an approv ed cleaning solution ( examples : Kay- - 5 R or St era - - Sheen R ). USE WAR M W A T ER AND FO LLOW T HE MANUF ACTURER ’S SPECI- FI CA T IO NS and brus h clean t he part s. Place t he design cap on a c lean, dry surf a[...]

44 Model P H9 0 Op erati ng Pro ced ures 080221 CAUTI ON: Do no t draw pr oduct during the heat in g cycle b ecau se of h ig h pr oduct temp eratures. When t he heating cycle is compl et e, t he cont rol will retur n to t he ST ANDBY mode. There are 3 phases of the heat cycle: H eat ing, Holding and Cooling. Eac h phase has a t ime limit . I f any [...]

45 Model P H9 0 Op erati ng Pro ced ures Step 3 Return t o t he f reezer wit h a small amount of sanitiz ing soluti on. W ith a pail below t he door spout , dip the door spout br ush int o the s anitizing s olution and br ush clean the s yrup port s in t he freez er door , door s pout, bott om of t he driven s pinner and spinner blade, and sy rup l[...]

46 Model P H9 0 Op erati ng Pro ced ures 080221 Step 4 When r eady to resume nor mal operation, pr ess the AUTO k eypad. ( See F igure 81.) Note: T his pr ocedure should be done 3 - - 4 hours befor e the f irst s hake is s erved, t o build up ice crys tals. Figur e 81 Sof t Se rve Sid e Step 1 Prepar e a small amount of an appr oved 100 PPM s ani- [...]

47 Model P H9 0 Op erati ng Pro ced ures Step 3 When r eady to resume nor mal operation, pr ess the AUTO k eypad. ( See F igure 84.) Note: T his pr ocedure should be done 15 minut es befor e product is expec ted t o be serv ed. Figur e 84 Syr up System T wo main object ives in y our opening procedur es mus t be to: ( 1) fill the syrup t anks, and ([...]

48 Model P H9 0 Op erati ng Pro ced ures Remove the s yrup tank f rom t he compart ment . Remove t he syr up tank lid by lift ing up on the loc king lever . F ill the sy rup tank with sy rup to t he indicat ing mark on t he label. DO NO T overf ill the t anks. ( See Figur e 88.) Figur e 88 Replace the t ank lid, mat ch and c onnect t he spir al wra[...]

49 Model P H9 0 Op erati ng Pro ced ures Pres s the WASH keypad. This will bleed any air pocket s f rom t he syr up line. When a S TEA DY st ream of syrup is f lowing into t he cup, press the CA L keypad t o st op the sy rup f low . Discar d the sy rup in t he cup. ( See Fi gure 93.) Figur e 93 Hold the sm all portion of the calibr ating cup under [...]

50 Model P H9 0 Op erati ng Pro ced ures Att ach t he syr up lines t o t he fr eezer door . I nsert t he syr up line fit ting int o the s yrup port in the f reezer door . The f lat s ide of t he syr up line f itt ing mus t be aligned with the pin in the syr up port . Rotat e the syr up line fit ting upwar d to loc k in place. (See F igure 97. ) Fig[...]

51 Model P H9 0 Op erati ng Pro ced ures Step 7 Remove the plunger t ube and t he inser t from the plunger ass embly . (See F igure 100. ) Figur e 100 Step 8 Remove t he spring and was her from t he plunger assem bly . ( See Figur e 101.) Figur e 101 Step 9 Remove t he seal assem bly f rom t he plunger assem bly . ( See Figur e 102.) Figur e 102 St[...]

52 Model P H9 0 Op erati ng Pro ced ures Step 14 Remove t he dischar ge tube f rom t he valve body . (See F igure 106. ) Figur e 106 Step 15 Remove t he 1 - - 5/ 16” o- - ring f rom t he valve body , and remov e the 1” o - - ring f rom t he dischar ge tube. C l e a n i n gt h e S y r u pP u m p Step 1 Flus h and rinse t he pump in a container o[...]

53 Model P H9 0 Op erati ng Pro ced ures Step 8 Inser t t he brush, by t he non - - br istle end, into the passageway between t he inlet v alve and t he outlet valve. (See F igure 1 10. ) Figur e 1 10 Step 9 Move t he brush back and fort h to scrub this passageway . A dvance the br ush complet ely , and pull the brus h out of the v alve body . (See[...]

54 Model P H9 0 Op erati ng Pro ced ures Step 4 Inst all t he plunger ins ert int o t he plunger tube by positioning t he end of t he insert with t he bev eled edge and smaller hole to ent er into t he plunger t ube fir st . Step 5 Inst all t he plunger nut ont o t he plunger tube. Step 6 Inst all t he knob o - - ring into t he gr oove prov ided in[...]

55 Model P H9 0 Op erati ng Pro ced ures Step 12 Inst all the cy linder ont o t he larger opening in t he valve body by t ilting t he cylinder away from t he disc harge tube and sliding t he widest sect ion of flange under the center loc king groov e on the valv e body . Align t he tabs on the cy linder wit h the lock ing grooves on t he valve body[...]

56 Model P H9 0 Op erati ng Pro ced ures Step 5 Wit h a pail under t he door spout , pr ess t he W ASH and PUMP keypads. Open t he draw valv e and star t t o drain the produc t f rom t he f reezing cy linder and mix hopper . (See F igure 121. ) Figur e 121 Step 6 When t he flow of produc t stops , pres s the W ASH and PUMP keypads and close the dra[...]

57 Model P H9 0 Op erati ng Pro ced ures 081210 Step 3 Open t he draw valv e on t he f reezer door . Dr ain all t he rinse wat er f rom t he door spout , c lose the dr aw valve, and pr ess t he W ASH k eypad, c ancelling t he wash cycle. Step 4 Repeat t his proc edure us ing clean, warm wat er , until the wat er being disc harged is c lear . Re pea[...]

58 Model P H9 0 Op erati ng Pro ced ures Step 1 Remove t he syr up lines from t he syrup port s, and remov e the res tr ictor c ap f rom t he bot t om of the door spout . Step 2 Remove t he spinner blade f rom the bot tom of t he door spout by lift ing up t he plunger nut on the s pinner coupling and pulling down the blade. Step 3 Remove the hands [...]

59 Model P H9 0 Op erati ng Pro ced ures 080221 Remove t he two s mall o - - rings and one large o- - r ing from th e dr ive s ha ft. Step 7 Remove t he fr ont drip t ray and s plash shield. Rem ove the ladles from the t wo cold t opping container s. Step 8 Remove t he long dr ip pan f rom t he f ront panel, t he two short dr ip pans f rom the rear[...]

60 Model P H9 0 Op erati ng Pro ced ures 080221 Using small double end brus h, brus h clean the s yrup line fit tings . Step 6 Prepar e a sink wit h an approved 100 P PM sanit izing solu tion (examp le: Kay- - 5 R or Ster a - - Sheen R ). USE W ARM WA T ER AND FO LLOW THE MA NUF ACTUR- ER’S SPECIFI CA TI ONS. R epeat Step 5 wit h the san- itizing[...]

61 Model PH 90 Impor ta nt: Oper at or Che ck list Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing chec k point s should be s tres sed durin[...]

62 Model PH 90 Im porta nt: Ope ra tor Che c klis t 080221 Winter Stor age If the place of business is to be closed during the wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheated and subjec t t o fr eezing conditi ons. Disconnec t the f reez er fr om t[...]

Section 8 T roubleshooting G uide T roubles hooting Guide Model P H9 0 63 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Remedy Page Ref. 1. A ll four LE D’s are flas hing. a. The fr eezer is locked. a. See soft lock and har d lock in for mati on . 23 2. S oft lock mess age appears on LCD. a.[...]

T roubles hooting Guide Model P H9 0 64 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 2. S oft lock mess age appears on LCD. ( Cont ’d.) e. The agitat or is not installed. e. The agitat or mus t be c leaned and installed bef ore s tart ing t he HEA T cycle. The [...]

T roubles hooting Guide Model P H9 0 65 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 4. No pr oduct is being dispensed. (Cont ’d.) d. Beater mot or is out on r eset. d. Clear the t one. Allow t he beat er motor to c ool. Plac e the power switch to OFF . Press t[...]

T roubles hooting Guide Model P H9 0 66 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 5. T he produc t is t oo thick. a. Not enough syr up - - 1 f l. oz. (30 m l.) in 5 seconds . a. Calibrate t he syrups . E nsure t he syr up tanks have an adequat e syr up supply [...]

T roubles hooting Guide Model P H9 0 67 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 6. P roduct i s too soft. (Cont’d.) f. Inadequat e water supply on wat er cooled units . f. Check t he water supply . Check the water lines f or leaks or kinks. 61 g. Bad scrap[...]

T roubles hooting Guide Model P H9 0 68 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 1 1. Excessive mix leakage fr om t he bott om of door spout . a. Bott om o - - ring on draw valv e is improper ly lubricat ed or worn. a. Lubricate pr operly or replace the o - -[...]

T roubles hooting Guide Model P H9 0 69 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 13. The driv e shaft is stuc k in t he drive coupling. a. Mix and lubricant collect ed in drive coupling. a. Brush clean t he rear shell bearing area r egularly . 59 b. Rounded c[...]

T roubles hooting Guide Model P H9 0 70 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 15. Spinner s haft will not r otat e to blend mix and s yrup. a. Flexible coupling is broken. a. Call service t echnici an. -- -- -- b. Pin is miss ing in quick disc onnect of sp[...]

T roubles hooting Guide Model P H9 0 71 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 16. Large pr essure adjustm ents ar e necess ary to receive 1 f l. oz. ( 3 0m l . ) i n5 seconds . (Cont’d. ) d. Plugged syrup line fit ting at fr eezer door connect ion. d. Cl[...]

T roubles hooting Guide Model P H9 0 72 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 18. Machine will not run when in t he AUTO mode. (Cont ’d.) c. Circuit break er OF F or blown fuse. c. T urn the br eaker O N or replac e the f use, and clear t he fault . -- -[...]

T roubles hooting Guide Model P H9 0 73 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 23. Syr up toppings are not hot. a. No water is in topping well. a. Fill to indic ating mar k. 44 b. The water is not hot enough. b. Using a therm omet er , check the water tempe[...]

T roubles hooting Guide Model P H9 0 74 Proble m Shake Side Proba ble C aus e Soft Serve Side Proba ble C aus e Either Side Proba ble C aus e Correct ive Acti on Page Ref. 27. Pump par ts difficult t o assemb le. a. Shake and sof t serv e pump component s are intermi xed. a. V er ify proper pump component s. 11 28. Mix low and mix out pr obes are n[...]

75 Mo del PH90 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade - - Shak e X Scr aper Blade - - Sof t Ser ve X Drive S haft Seal X Fr eezer Door O - - Ring- - Shak e X Fr eezer Door Gas ket - - Sof t Ser ve X Fr ont Bearing X Beater F ront Shoes [...]

Section 10 Parts List + Avail abl e Separat ely 76 Parts List Model P H9 0 DESCRIPTI ON P ART NUMBER QTY . W ARR. CLASS REMARKS P ARTS UPDA TE ACCUMULATOR A.- AIR * 5472*PRTL X46916 1 103 FITTI NG A.- AIR ACCUMULATOR X48548 1 103 J5010000/UP 90 +TUBE-VI NYL 1/8 I D X 1/16 WALL 020938-6 1 000 BULK UNDER P/ N R30301 +VALVE-SOLENOI D 044125-27 1 103 A[...]

77 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER BLOCK-TERMI NAL-PLUG 8P . 2 SIP 040322-004 2 103 BLOWER A.- HIGH OUTPUT X53478-27 1 103 J9110000/ UP 148 CAPACITOR- RUN- 10 UF/370V 033047 1 103 148 CLIP- SCREEN-BLOWER 053730 1 103 J9110000/ UP 148 HOUSING- BLOWER-4 POLE 053727[...]

+ Avail abl e Separat ely 78 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER CABLE-RI BBON-14C- 14”L SI P/SI PR 040040-015 1 103 J9-UC TO LC D CABLE-RI BBON-20C- 78”R DI L/DI L 040040-032 1 103 J2- UC TO J12-I B SHAKE CABLE-RI BBON-20C- 9”DI L/DI L 040040-031 1 103 J12- IB SOFT SERVE TO J11- IB SHAK[...]

79 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +GROMMET-COMPRESSOR MOUNTI NG 037428 4 000 J4047459/PRI OR 80 +SLEEVE-COMP. MOUNTI NG 037429 4 000 J4047459/PRI OR 80 COMPRESSOR AH7513Z-AH245RT - SHAKE 047520- 1 512 J4047460/UP HP620 ( FRENCH BUILT- J9090000/UP) 80/ 146 +GROMM[...]

+ Avail abl e Separat ely 80 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER DECAL-DAI LY CLEANING- HT COMBO 045272 1 000 DECAL-DEC- TAYLOR-PH90 052282 1 000 J8070000/ UP (ON PO SITI ON - RI GHT SID E) 132 DECAL-DEC- TAYLOR-PH90 046179 1 000 PRI OR TO J8070000 132 DECAL-MAG- CLOSING CHECKLI ST 044309 1 00[...]

81 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +P IN A.-P IVO T X22820 1 103 +O-R ING- 5/16 O D X .070W 016272 1 000 +VALVE A.- DRAW*SELF CLEANI NG* X33582 1 103 +O-R ING- 7/8 O D X .103W 014402 3 000 DOOR A.- SYRUP CABINET * 8634*LEFT X45726 1 103 DOOR A.- SYRUP CABINET * 8[...]

+ Avail abl e Separat ely 82 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER HINGE A. -MOTOR MOUNT LEFT X25736 1 103 HINGE A. -PI N *8634* RIG HT X45739 2 103 HINGE A. -PI N *8634* LEFT X45743 2 103 HOLDER A.- SENSOR ADJUSTABLE X51464 1 103 J7120000/UP 125 BRACKET A.- SENSOR X51465 1 103 +COVER-SENSOR 051[...]

83 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER KIT A. -DOOR 1 SPOUT FIELD REPLACEMENT X51531- 1 1 103 MUST USE ON UNITS BEFORE S/ N J5080000 TO REPLACE X45156-SER DOOR ASSY. 96 BEARING- FRONT 050348 1 000 SOFT SERVE - W/FRONT SHOES ( X50350- KIT) DOOR-1 SPOUT X51531-9 1 103 [...]

+ Avail abl e Separat ely 84 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER O-RI NG-3/ 4 OD X .103W 015835 2 000 MIX I NLET TUBE O-RI NG-5/ 16 OD X .070W 016272 2 000 PIVOT PI N O-RI NG-6 I N ODX5 3/4 I DX 1/8 033493 1 000 SHAKE DOOR O-RI NG-7/ 8 OD X .103W 014402 3 000 SOFT SERVE DRAW VALVE POPPET-RUBBE[...]

85 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER LOUVER-SI DE 028288 1 103 LEFT SIDE LUBRICANT- TAYLOR HI PERF-4 OZ 048232 1 000 MAN-OPER PH90 047772-M 1 000 MANIFOLD A. - REGULATOR * 8634* X46983 1 103 DECAL-FLAVOR COLOR SET '4' 022105 1 000 GAUGE-PRESSURE 0-60 PSI [...]

+ Avail abl e Separat ely 86 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER COUPLING- MOTOR-FLEXI BLE 047936 2 103 86 GEAR-ONLY 049247- 34 2 103 (50 & 60Hz) 93 MOTOR-ONLY 049246-34 2 103 (50 & 60Hz) 93 SEAL-MOTOR REDUCER- INPUT SHAFT 048836 2 000 90 SEAL-MOTOR REDUCER- OUTPUT SHAFT 048837 2 000 9[...]

87 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER PANEL-REAR * 8634 AIR* 044054 1 103 J4070000/PRI OR (SEE KIT X48208- SER) 84 PANEL-UPPER SI DE 051631 1 103 LEFT SIDE - J7120000/UP 125 PANEL-UPPER SI DE 024426 1 103 LEFT SIDE - PRIO R TO J7120000 125 PANEL-UPPER SI DE 051632 1[...]

+ Avail abl e Separat ely 88 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER PROBE-THERMI STOR-BARREL- 2% TOL 038061-BLK 2 103 BARREL PROBE-THERMI STOR-HOPPER- 2% TOL 039470- BLK 3 103 HOPPER AND HEATER PULLEY-AGT MTR- 1.910PDX3/ 8BORE 042063 1 103 AGITATOR MOTOR +SCREW-8- 32 X 1/ 4 ALLEN SET 043603 1 000[...]

89 + Avail abl e Separat ely Model P H9 0 Pa rts List 051 103 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER O-RI NG-2- 1/8 OD X . 139W 020051 3 000 O-RI NG-3/ 4 OD X .103W 015835 1 000 PIN A. -COAX PUMP * HT*SS* X36950 1 103 +PIN- COTTER-HAI RPIN- 1/8DI A 044731 1 103 PISTON- COAX PUMP *B* HPR 045319-B 1 103 POPPET-RUBBER- BLA[...]

+ Avail abl e Separat ely 90 Parts List Model P H9 0 051 103 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER + MOTOR ONLY 041785-1 1 112 + PUMP ONLY 041785-2 1 112 + MAGNET ONLY 041785-3 1 103 +BOOT-GLYCOL PUMP 042131 1 000 RELAY-3 POLE- 20A- 208/240 50/ 60 012725- 2 103 MAIN COMPRESSOR RELAY-MTR START TI #4CR-1- 625 039725- 1 1[...]

91 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER SLEEVE A.- MIX PUMP * HT*MCD X44761 2 103 +NUT-PUMP SLEEVE * 8751* HT* 036933 2 103 SPINNER * 8663* 034054 1 103 +SEAL-SPI NNER SHAFT 036053 1 000 SOCKET-Q. D. LIQ. -90DEG- 1/4BARB 021026 4 103 STARTER-BEATER LI NE 041950- 2 103[...]

+ Avail abl e Separat ely 92 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER SWITCH- TOGGLE-SPST 012626 2 103 SYRUP HEATER - 042782 PRIOR TO J8070000 SYRUP RAIL ASSY SPARE PARTS HEATER-STRI P-175W -240V 042782 2 103 LABEL-TEMPERATURE ADJUSTMENT 030994 2 000 O-RI NG-9/ 16 OD X .103W 016369 3 000 DRAIN PLUG[...]

93 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER TUBE A.- HEAT T.PUMP FEED X44666 1 103 SOFT SERVE TUBE A.- HEAT T.PUMP FEED X44615 1 103 SHAKE TUBE-. 170 ID X . 250 OD - SYRUP VALVE 075885-96 VAR 000 BULK UNDER R40302 (CUT TO LENGTH) TUBE-VI NYL 1/4I D X 1/16 WALL 020941- VAR[...]

+ Avail abl e Separat ely 94 Parts List Model P H9 0 DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER WATER COOLED BLOWER- 100CFM 012796- 1 103 CONDENSER-W/ C-COAXI AL 047540 2 103 J4047460/UP HP62 80 CONDENSER-W/ C COAXIAL 031651 2 103 J4047459/PRI OR 80 ELBOW-3/ 8MP X 1/2 BARB- BRASS 018641 2 103 GUARD-BLOWER 022505 1 103 OUTLE[...]

95 + Avail abl e Separat ely Model P H9 0 Pa rts List DESCRIPTI ON P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER STARTER-3 PHASE 1. 4 TO 2.3A 041950-33G 1 103 SHAKE 50Hz 3 PHASE STARTER-3 PHASE 2. 0 TO 3.3A 041950-33H 1 103 SOFT SERVE 50Hz 3 PHASE[...]

047984 - - 33 Rev . 2/03[...]

047984 - - 33 In set Rev . 2/03[...]

047984 - - 62 Rev . 2/03[...]