Taylor C722 инструкция обслуживания

Model C 722 So ft S erve Freezer Original Ope ra ting Instruc tions 080568-M 2/22/ 12 (Or igi nal Publ icat ion) Updated 5/ 14/12[...]

Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E Febr uary, 2012 Tay lor All right s res[...]

Model C7 2 2 Table of Cont ent s Table of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 .....................................................[...]

Table of Cont ent s Mode l C72 2 Table of Contents - P age 2 Prim ing 34 .............................................................. Manual Brush Cleaning 34 ................................................ Draining P roduct From The Fr eezing Cyli nder 35 ............................ Rinsing 35 ..................................................[...]

1 Model C7 2 2 To the Insta ller 12041 1 Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For complet e inst allation det ails, please see t he checko ut card. Installer Safety In all areas of the world, equipment should be installed i n accordanc e with exis ting loc al codes. Please c ontact your local aut hori[...]

2 Model C7 2 2 To the Insta ller This unit m ust be ins talled on a lev el surf ace to avoid t he hazar d of t ipping. E xtr eme car e should be taken i n moving t his equipment f or any reas on. Two or more people ar e required t o saf ely mov e this unit. F ailure to c omply m ay result in pers onal injury or equipment dam age. Uncrat e the unit [...]

3 Mode l C72 2 To the Insta ller 120514 Supply cor ds used with this unit shall be oil-res istant , s heathed f lexible cable not light er t han ordinary poly chloroprene or ot her equivalent synt hetic elast omer- sheathed c ord (Code designation 60245 I EC 57) inst alled with t he proper cord anc horage to r elieve conduct ors fr om st rain, incl[...]

4 Model C7 2 2 To the Opera tor Section 2 To the Operator Your f reezer has been car efully engineered and manuf actur ed to give y ou dependable operat ion. This unit , when properly operat ed and cared f or, will produce a c onsist ent qualit y produc t. Like all mechanic al product s, i t will requir e cleaning and maint enance. A minimum amount[...]

5 Model C 7 22 Safety Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operat or when he or she c omes in contac t wit h the f reez er and its part s. Tay lor has gone to ex trem e eff ort s to des ign and manuf actur e built- in safet y f eatur es to pr otec t bot h you and t he serv ice tec hnician. As an ex am[...]

6 Model C 7 22 Sa fety 12041 1 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal oper ating part s (examples: f reez er door, beater, scr aper blades, et c.) unles s all contr ol switc hes are in t [...]

7 Model C 7 22 Safety Notes:[...]

8 Model C 7 22 Operat or Part s Id ent if icati on 120507 Section 4 Operator Parts Identif ication Model C722 Figur e 1[...]

9 Mo del C722 Op erato r Parts I den ti fi catio n Model C722 Exploded View Par ts Identification ITE M DESCRIPTI ON PART NO. 1 COVER-HOPPER- 14 QT BLACK 041682-BLA 2 OR IFIC E 022465-100 3 O-RI NG- 3/8 OD X . 070W 016137 4 TUBE A.- FEED-SS- 5/32 HOLE X29429-2 5 O-RI NG- .643 OD X . 077W 018572 6 PANEL-REAR 080162 7 PANEL A.- SIDE RI GHT X68854 8 P[...]

10 Model C 7 22 Operat or Part s Id ent if icati on Door and Beater Assem bly Figur e 2 ITE M DESCRIPTI ON PART NO. 1 PLUG-PRI ME TWIN 059936 2 O-RI NG- 1/2OD X . 070W 024278 3 GASKET-DOOR HT 4"- DOUBLE 048926 4 KIT A. -BEATER- FRONT SHOES-BEARI NG X50350 4a BEARING- FRONT SHOE *SEE NOTE 4b SHOE-FRONT HELI X-FRONT *SEE NOTE 4c SHOE-FRONT HELI [...]

11 Mo del C722 Op erato r Parts I den ti fi catio n X69928-14S Pump A . - Mix S implified S.S . Figur e 3 ITE M DESCRIPTI ON PART NO. 1 ADAPTOR A.- MIX I NLET-SS X80250 2 GASKET-SI MPLIFI ED PUMP 053527 3 CAP-VALVE BODY SS 056874-14 4 O-RI NG- 2-1/ 8 OD X .139W- #225 020051 ITE M DESCRIPTI ON PART NO. 5 PISTON- PUMP-SI MPLIFI ED 069922 6 PIN- RETAI[...]

12 Model C 7 22 Operat or Part s Id ent if icati on Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 LUBRICANT- TAYLOR 047518 2 TOOL-O- RING REMOVAL 048260- WH T *3 SANITI ZER-STERA SHEEN SEE NOTE 4 PAIL- MIX 10 QT 013163 ITE M DESCRIPTI ON PART NO. 5 TOOL-MI X PUMP SHAFT REMOVAL 057167 ** KIT A. -TUNE- UP X49463- 80 * A sample contai ner of sa[...]

13 Mo del C722 Op erato r Parts I den ti fi catio n Br ushes Figur e 5 ITE M DESCRIPTI ON PART NO. 1 BLACK BRISTLE BRUSH 013071 2 DOUBLE END BRUSH 013072 3 WHITE BRI STLE BRUSH (1” x 2”) 013073 ITE M DESCRIPTI ON PART NO. 4 WHITE BRI STLE BRUSH (3” x 7”) 023316[...]

14 Model C 7 22 Operat or Part s Id ent if icati on Optional Car ts Car t A.-ADA (X 69400) Car t A .-Std (X69425) Figur e 6 ITE M DESCRIPTI ON PART NO. 1 SCREW-10- 32X1/ 2 SLTD TRUSS 037734 2 PANEL-FRONT/ REAR-ADA 069402 3 CASTER-3" SWV 3/ 4-10 STEM W/BRAKE 030307 4 PANEL-SI DE-CART 069403 5 CASTER-3" SWV 3/ 4-10 STEM 021279 NOTE: ADA COM[...]

15 Model C7 2 2 Impor ta nt: To the Opera tor Section 5 Important: To the Operator Model C722 Figur e 7 ITE M DESCRIPTI ON 1 POWER SWITC H 2 LIQUI D CRYSTAL DISPLAY 3 KEYPADS 4 MIX OUT I NDICATORS 5 STANDBY INDI CATORS 6 MIX LOW INDI CATORS 7 SELECT KEY 8 SERVICE MENU KEY 9 BRUSH CLEAN COUNTER 10 ARROW KEYS 11 TOPPING HEATER KEYS ( NOT FUNCTIONAL)[...]

16 Model C 7 22 Im port ant : T o the Opera tor Sym bol De finitions To bet ter comm unicat e in the I nter national arena, sym bols have replac ed words on m any of our operat or switches , func tion, and fault indicat ors . Your T aylor equipm ent is designed wit h these Int ernat ional symbols . The f ollowing chart ident ifies the s ymbol def i[...]

17 Model C7 22 Impor tant : To the Opera tor Sta ndby Sy mbol During long “No S ale” periods, t he unit c an be placed into t he St andby mode. T his maint ains product t emperat ures below 40° F ( 4.4° C) in bot h the hopper and t he freez ing cylinder , and helps pr event overbeat ing and product break down. To ac tivat e St andby, select t[...]

18 Model C 722 Im porta nt: T o the Opera tor Operating S creen D escriptions The f luoresc ent display locat ed in the c enter of t he contr ol panel is normally blank during the daily operation of t he machine. T he display is act ivated when the SE L sym bol or t he Manager's Menu is select ed. T he display s creen will als o alert t he ope[...]

19 Model C7 22 Impor tant : To the Opera tor Manager' s Menu The M anager's M enu is used t o enter the oper ator funct ion display s. T o acc ess t he Menu, touc h the cent er of t he CO NE sym bol on the c ontrol panel on the r ight side of t he machine. T he arrow s ymbols, the SE L sym bol, and t he CONE sym bol will be lit when the A[...]

20 Model C 722 Im porta nt: T o the Opera tor Menu Options Touch t he ARRO W s ymbols to m ove up or down thr ough the Menu. Selec t a M enu option by t ouching the SE L sym bol. Ex it t he Menu progr am by s electing EXI T F ROM ME NU or touc h the CO NE sy mbol . The f ollowing menu opt ions are list ed in t he Manager' s Menu. EXIT FROM M E[...]

21 Model C7 22 Impor tant : To the Opera tor Enter t he correct m onth, day , and year. Aft er they have been ent ered, t ouch t he SEL s ymbol t o adva nce to the DAYLIGHT SAVING TIME (DST) scr een. (S ee Figur e 20.) DAYLIGHT SAVING TI ME ENABLED > Enable Disabl e Figur e 20 Press ing the UP or DO WN arr ow sym bols will move the arr ow to “[...]

22 Model C 722 Im porta nt: T o the Opera tor Enable the A UTO ST ART T IME by s electing t he UP arrow s ymbol t o move t he arrow to “ Enable.” T ouch the SE L sym bol to adv ance to t he next sc reen. (See F igure 27. ) AUTO START TIME 00:00 Change >E x i t Figur e 27 Progr am the A UTO ST ART TI ME by selec ting t he UP arr ow symbol t o[...]

23 Model C7 22 Impor tant : To the Opera tor The F AULT HIS TO RY sc reen display s a hist ory of the las t 100 f aults. P age numbers ar e displayed in the upper right -hand cor ner. P age 1 cont ains the most recent fault. Use the arrow symb ols to cycle thr ough the hist ory pages . T he date and t ime of t he event ar e displayed on t he second[...]

24 Model C 722 Im porta nt: T o the Opera tor The SYSTEM I NFORMATION is displaye d on three separat e scr eens. The f irs t sc reen cont ains t he contr ol and sof twar e version ins talled in t he machine. (S ee Figur e 34.) SOFTWARE VERSION C722 CONTROL UVC4 VERSION V00. 00.000 > Next Figur e 34 Touc h the SE L sym bol to advanc e to t he nex[...]

25 Model C 722 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel C722 is a medium c apacit y sof t s erve machine. Mix is st ored in t he hoppers. T he unit is equipped with a t hree spout door and t wo 2. 8 quart (2.7 lit er) capacit y f reezing c ylinders . We begin our inst ruct ions at the point where we enter the s tore in t h[...]

26 Model C 722 Operat in g Pro cedu res Step 5 Inser t t he beater driv e shaft t hrough t he rear shell bearing in t he freez ing cylinder and engage the hex end fir mly int o the dr ive coupling. Figur e 41 USE EXT REM E CAUTI ON when handling the beat er ass embly. T he scraper blades ar e very sharp and m ay cause injur y. Step 6 Befor e inst a[...]

27 Model C 722 Op erati ng Pro ced ures Step 9 Slide the beat er as sembly t he res t of t he way into the f reezing c ylinder. Make sur e the beat er ass embly is in posit ion over the driv e shaf t by t urning t he beater slight ly unt il the beater is proper ly seat ed. W hen in posit ion, t he beater will not pr otrude bey ond the f ront of the[...]

28 Model C 722 Operat in g Pro cedu res Step 13 To ins tall t he fr eezer door, ins ert t he baff le rods thr ough the beat ers in t he fr eezing cylinder s. Figur e 49 Wit h the door seat ed on the f reezer st uds, inst all the handscr ews. Us e the long hands crews on t he top and the s hort hands crews on the bot tom . T ighten them equally in a[...]

29 Model C 722 Op erati ng Pro ced ures Step 18 Slide the piv ot pin t hrough t he draw handles as the handles are ins erted int o t he draw valves . Figur e 54 Note: T his f reezer f eatures thr ee adjust able draw handles to pr ovide port ion cont rol, giving a bet ter consis tent quality to y our produc t and c ontrolling cost s. The dr aw handl[...]

30 Model C 722 Operat in g Pro cedu res Mix Pum p Assem bly Step 1 Ins pect t he rubber pump part s. O -rings and gas ket must be in 100% good condit ion for t he pump and entir e machine t o operat e properly. T he o-rings and gasket cannot proper ly ser ve their intended f unct ion if nicks, cuts, or holes in the materi al are pre sent. Replace a[...]

31 Model C 722 Op erati ng Pro ced ures 120507 Step 7 Inser t t he valve body cap int o the hole in t he mix inlet adapt er. (See F igure 64. ) Figur e 64 Step 8 Inser t t he mix inlet ass embly int o the pum p cylinder . (See F igure 65. ) Figur e 65 The adapt er mus t be pos itioned int o the not ch located at t he end of t he pump c ylinder. Ste[...]

32 Model C 722 Operat in g Pro cedu res Step 11 Inst all one red o- ring on each end of t he mix f eed tube, and t horoughly lubric ate. (S ee Figur e 68.) Figur e 68 Step 12 Lay the pum p assem bly, pum p clip, cot ter pin, m ix feed t ube, and t he agitat or in t he bott om of t he mix hopper for s anitizing. Step 13 Slide the lar ge black o- rin[...]

33 Model C 722 Op erati ng Pro ced ures 120507 Step 3 While t he solut ion is flowing int o t he freez ing cylinder , t ake part icular c are to br ush-c lean the mix level sens ing probe, t he mix hopper, the m ix inlet hole, t he air/ mix pump, t he pump clip, t he mix f eed tube, t he cott er pin, and t he agitat or. Step 4 Inst all t he pump as[...]

34 Model C 722 Operat in g Pro cedu res 120507 Note: I f the agit ator should s top t urning during normal oper ation, with sani ti zed h and s , remov e agitat or f rom agit ator drive s haft housing and br ush clean wit h sanitiz ing solution. I nst all the agit ator back ont o the agit ator driv e shaft housing. Repeat th ese steps f or t he o t[...]

35 Model C 722 Op erati ng Pro ced ures Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Wit h a pail beneath t he door s pouts, open t he draw valve. T ouch the W AS H and PUMP s ymbols . IMP ORT ANT! DO NO T all ow t he pu mp to keep running when the dra w va lve is c losed. Excessive p ressu re will build up ca using produc t to spur t out[...]

36 Model C 722 Operat in g Pro cedu res Step 6 Raise the pr ime plug. Step 7 When a s teady s tr eam of c leaning solut ion is flowing fr om the pr ime plug opening in t he bott om of t he fr eezer door, open t he draw valv e. Draw of f all t he soluti on. Step 8 Once t he cleaning s olution st ops f lowing fr om t he door spout , c lose the dr aw [...]

37 Model C 722 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a sink wit h cleaning/s anitiz ing solution wit h an act ive chlorine c oncent rate of 100 - 200 PPM . USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIFICATI ONS. Make sure all brushes provided wit h the f reez er are available for brush c leaning. Step 2 Thor oughly b[...]

38 Model C7 22 Impor tant : Oper at or Che ck list Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe dera l, st ate , or loca l re gulat ory age ncie s, and mu st be f ol lo w ed acco rdi ng l y. I f th e un it has a “S ta ndby [...]

39 Model C7 22 Impor ta nt: Oper at or Che ck list Winter S tor age If t he place of bus iness is to be c losed during t he winter mont hs, it is import ant t o protect t he freezer by following c ert ain precaut ions, part icularly if t he building is subjec t t o fr eezing condit ions. Disconnec t t he freez er f rom t he main power s ource to pr[...]

40 Model C7 22 Impor tant : Oper at or Che ck list Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed. a. Low on mix. T he MI X OUT light is on. a. Add mix t o mix hopper. Retur n to AUT O m ode. 34 b. T he power swit ch is in t he OF F posit ion. b. T urn power s witch O N and se lect AUTO. 33[...]

41 Model C7 22 Impor ta nt: Oper at or Che ck list PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 4. The pr oduct is too t hick . a. F reezing c ylinder not primed co rrectly. a. Drain t he f reezing cy linder and reprim e the mac hine. 34 b. Air /m ix pump incor rect ly assem bled. b. F ollow assembly procedur es caref ully. 30 c. The viscosi ty control[...]

42 Model C7 22 Impor tant : Oper at or Che ck list PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Exc essive mix leakage into t he drip pan. a. The s eal on drive shaf t is improper ly lubricat ed or is worn. a. Lubric ate pr operly or replace t he seal. 25 b. T he seal is ins talled inside-out on t he drive sha ft. b. I nstall c orrec tly. 25 c. I n[...]

43 Mo del C722 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY Scr aper Blade X Drive S haft Seal X Fr eezer Door Gas ket X Fr ont Bearing X Fr ont Beat er Shoes X Design Caps X Draw Valve O -Ring X Mix F eed Tube O -Ring X Pump O -Ring X Prime P lug O- Ring X Pump Valve [...]

Section 10 Parts List 44 Parts List Model C7 22 120413 C72227FW BE - 208-230V 60HZ 1P H & 208-230V 60HZ 3PH - A/C- BRIST O L-( R404A) - ROHS CO MP LI ANT DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS ACCUMULATOR-COPPER 2" DIA 10" LG 047062 1 103 ACTUATOR A.- DRAW SWI TCH * X69835 1 103 ARM-DRAW SWI TCH-LEFT 069166 1 103 ARM-DRA[...]

45 Model C 722 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER BRACKET-RECEI VER MOUNT 052990 1 103 BRACKET-VALVE- DANF-LWR 069197 1 103 BRACKET-VALVE- DANF-UPR 080241 1 103 BRUSH-REAR BRG 1"D X 2" LG X 14 013071 1 000 BRUSH-DBL END- PUMP & FEED TUBE 013072 1 000 BRUSH-DRAW VALVE 1" OD X 2"X17" 013073 1 0[...]

46 Parts List Model C7 22 DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER COMPRESSOR TL3G-R134A 047701- 27 1 512 +CAPACITOR- START 60UF-220/ 275V 047703 1 103 +COVER-TERMI NAL-COMPRESSOR 047739 1 103 +DRYER-CAP. TUBE .026ID X 13FT 047699 1 000 +KIT- MOUNTING- COMPRESSOR 047704 1 000 +RELAY-START- COMPRESSOR-TL3G 047702- 27 1 103 +SHROUD-DANFOSS[...]

47 Model C 722 Parts List 120424 DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER +O-R ING- 1/2OD X .070W 024278 4 000 +O-RI NG-1/4 OD X .070W 50 DUR 015872 3 000 +O-R ING- 7/8 OD X .103W 014402 4 000 +O-R ING- 7/8 OD X .103W 014402 4 000 +P IN-H AN DL E-T WIN 059894 1 103 +PLUG-PRI ME TWIN 059936 2 103 +SCREW-ADJUSTMENT- 5 /16- 24 056332 3 103 [...]

48 Parts List Model C7 22 120424 DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER GU IDE A .-DRIP P AN X51567 1 103 GU IDE A .-DRIP P AN -MIX P UM P X80225 2 103 GUIDE- DRIP PAN 068932 2 103 GUIDE- FILTER- LEFT 056941 1 103 GUIDE- FILTER- RIGHT 056943 1 103 HARNESS-WI RE-BTR MTR L 068915- 27L 1 103 HARNESS-WI RE-BTR MTR R 068915-27R 1 103 HARNES[...]

49 Model C 722 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER SHOE-FRONT HELI X *FRONT* 050347 2 000 KIT A. -PUMP- SIMPLI FIED SS/ SH X56200-10 2 000 GASKET-SI MPLIFI ED PUMP VALVE 053527 1 000 O-RI NG- 1-3/ 4 OD X .139W 008904 1 000 O-RI NG- 11/16ODX. 103W- RED 016132 2 000 O-RI NG- 2-1/ 8 OD X .139W- #225 020051 2 000 O-RI NG 1/2 [...]

50 Parts List Model C7 22 DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER +SHROUD-DANFOSS 068883 1 103 +SCREW-10- 32X3/8 UNSL HWH SERR 039381 2 000 +GUARD-FAN 028534- 1 1 103 MOTOR-GEAR SENSORLESS BLDC 24V 068542-05 2 103 NUT-STUD- BLACK 2.563 LONG 058764 2 103 NUT-STUD- BLACK 3.250 LONG 058765 2 103 OR IFIC E 022465-100 2 103 +O-R ING- 3/8 OD [...]

51 Model C 722 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER PLATE-DEC 080158 1 103 PLATE A.- MOTOR MOUNT-R X80145 1 103 PLATE A.- MOTOR MOUNT-L X80147 1 103 PROBE A.-MI X X56912 2 103 +SPACER-PROBE- MIX- UPPER 056910 2 000 +SPACER-MI X PROBE 056985 2 000 PROBE-MI X OUT 056908 2 103 +SPACER-PROBE- MIX- MIDDLE 056907 2 000 PULLEY-2A[...]

52 Parts List Model C7 22 DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER SHAFT-DRI VE-MI X PUMP-HOPPER 041948 2 103 SHAFT-BEATER * C722* 080617 2 40870 +SEAL-DRI VE SHAFT 032560 2 000 SHELF-DRI P TRAY 068863 1 103 SHELL A.- INSULATED * C722* X69448-SER 1 512 BEARING- REAR SHELL-NI CKEL 031324 2 000 GUIDE- DRIP SEAL 028992 2 000 NUT-BEARI NG 02[...]

53 Model C 722 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER +OVERLOAD-THERM AL-1P- 4.0/ 6.5A 067461- 1J 2 103 STUD-NOSE CONE 055987 4 103 TOOL-O- RING REMOVAL- F REEZER 048260-WHT 1 000 TOOL-MI X PUMP SHAFT REMOVAL 057167 1 000 TRANS.- 120/208/ 240V PRI 24VSEC 051660 1 103 TRANS.- CONT. -32VA 120/ 200/240V 054834 1 103 UPPER CONTR[...]

54 Parts List Model C7 22 C72240FW BE - 220-240V 50HZ 1PH - A/C-BRIST OL - ( R404A) - ROHS CO MPLI ANT - HOPPER AG IT ATOR DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS BLOCK-TERMI NAL 2P L1,N 039421 1 103 BRACKET-CAPACI TOR C 059353 1 103 CAPACITOR A.- RF X58666 1 000 COMPRESSOR L63A113BBKA 048259- 40 1 512 +CAPACITOR- RUN 25UF/370VAC 02373[...]

Model C 722 080525-27 5/12[...]

Model C 722 080525-40 5/12[...]