Tiger Products Co., Ltd 6020009 инструкция обслуживания

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS TWIN ROT AR Y ASSEMBLIES Ford TS 100-1 10A CAB, WOC 06020009 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 02/23/2010[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize [...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

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T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

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Twin Rtry Safety Section 1-1 SAFETY SAFETY SECTION[...]

Twin rtry Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result in MINOR INJU[...]

Twin Rtry Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperienced [...]

Twin rtry Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only w[...]

Twin Rtry Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate prop[...]

Twin rtry Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authoriz[...]

Twin Rtry Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on p[...]

Twin rtry Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly ma[...]

Twin Rtry Safety Section 1-9 SAFETY DANGER! Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condit[...]

Twin rtry Safety Section 1-10 SAFETY WARNING! The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5) “Wait a minute...Save a lif[...]

Twin Rtry Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the m[...]

Twin rtry Safety Section 1-12 SAFETY 22840 INSIDE OF CAB 22839 MOWER DECK 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Twin Rtry Safety Section 1-13 SAFETY 33743 INSIDE OF CAB 42350 MOWER DECK 42399 MOWER DECK 42400 MOWER DECK P AR T NO. LOCA TION[...]

Twin rtry Safety Section 1-14 SAFETY 6T3219 INSIDE OF CAB 6T3217 MOWER DECK 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB P AR T NO. LOCA TION[...]

Twin Rtry Safety Section 1-15 SAFETY INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB P AR T NO. LOCA TION[...]

Twin rtry Safety Section 1-16 SAFETY 6T3234 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3236 MOWER DECK HYDRAULIC T ANK 6T3243 INSIDE OF CAB P AR T NO. LOCA TION[...]

Twin Rtry Safety Section 1-17 SAFETY 6T3261 MOWER DECK 6T3249A MOWER DECK TB101 1 MOWER DECK P AR T NO. LOCA TION[...]

Twin rtry Safety Section 1-18 SAFETY 34852 HYDRAULIC T ANK[...]

Twin Rtry Safety Section 1-19 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP TIE 14[...]

Twin rtry Safety Section 1-20 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. Publ[...]

ASSEMBL Y SECTION Assembly Section 2-1[...]

Assembly Section 2-2 ASSEMBL Y Before attempting to mount or service your Tiger mower , it is import ant to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower re[...]

Assembly Section 2-3 ASSEMBL Y ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands. Follow the instructions in the tractor owners manual for adjusting tires and rims to 72” center for side mounted mowers and 79.8” for boom mowers. NOTE: This may require switching the wheels to opposite sides of tractor . CRANKSHAFT ADAPTER If necessary[...]

Assembly Section 2-4 ASSEMBL Y LIFT V A L VE MOUNT Install the valve mounting bracket to the inside of the right and left rear fender frame tube as shown below . Align the valve mounting plate with the drilled holes. Mark the center of one of the holes above and in line with the slotted holes in the valve plate. Do not use any holes that will be us[...]

Assembly Section 2-5 ASSEMBL Y WEA THER-P ACK/METRI-P ACK ASSEMBL Y These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. 1. Apply seal to cable, before stripping insulation. 2. Align seal with cable insulation. 3. Put terminal in crimping tool, then positi[...]

Assembly Section 2-6 ASSEMBL Y POL Y -CARBONA TE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door . Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door . 3. Place small beed of adhesive seal in the botom of the t[...]

Assembly Section 2-7 ASSEMBL Y FRONT WORKLAMP RELOCA TION 1. Cut the right side front hand rail from the bottom of worklamp to the bottom of the hand rail. 2 Bend the hand rail inside to avoid the boom collision with the worklamp. INST ALLING MIRROR BRACKET Install the mirror mounting bracket to the tractor cab using supplied hardware. Cut the muff[...]

Assembly Section 2-8 ASSEMBL Y EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting brace. 5[...]

Assembly Section 2-9 ASSEMBL Y Picture # 4 Picture # 5[...]

Assembly Section 2-10 ASSEMBL Y SWITCH MOUNTING Refer to the parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrumentm panel near window . Connect the red wire to the white wir[...]

Assembly Section 2-11 ASSEMBL Y[...]

Assembly Section 2-12 ASSEMBL Y FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock-washers as shown in the parts section illustration. DO NOT tighten fasteners at this time. Slide the pump drive shaft into the crankshaft adapter . The end with the shorter splines should be inserted into the ad[...]

Assembly Section 2-13 ASSEMBL Y INST ALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a[...]

Assembly Section 2-14 ASSEMBL Y CABLE LIFT DRAFT BEAM INST ALLA TION Install ½” O-ring breather into butt port of inboard cylinder . In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder . Next turn the clevis onto the rod of the cylinder un[...]

Assembly Section 2-15 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Install pin and secure with R-clips. Using inboard cylinder as a pivot point, slide draft beam under tractor and[...]

Assembly Section 2-16 ASSEMBL Y Check for oil leaks at all fittings and connections using a piece of paper or cardboard. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS! Raise the tree point hitch and check the tractor internal hydraulics, fill to proper level if needed. DECK MOUNTING AND LIFT ASSEMBL Y Install the upper sheave bracket on the outboard cy[...]

Assembly Section 2-17 ASSEMBL Y TURNBUCKLE ADJUSTMENT Extend the outboard cylinder until the deck touches the stop on the draft beam. Hold the deck in this position to adjust the lift cable tension. Adjust turn buckle until cable is tight. Lower and raise the deck to check adjustment. The mower deck should reach it’s stop on the draft beam at the[...]

Assembly Section 2-18 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Inst all pin and secure with R-clips. Using inboard cylinder as a pivot point, slide draft beam under tractor an[...]

Assembly Section 2-19 ASSEMBL Y DECK / MOTOR FEEDLINE Install the 1” hose with the 180 degree flange on the front side of the motor to the top of the solenoid valve. Secure to motor with flange kit, and install swivel fittings on the other end. Install the other 1” hose with the 60 degree flange on the back side of the motor to the bottom of th[...]

Assembly Section 2-20 ASSEMBL Y DECK / MOTOR FEEDLINE MOUNTING (cont.) Be sure that all grease zerks are installed in the draft beam pin bosses. Grease all areas of the draft beam according to the instructions in the maintenance section. Re-check all fittings for tightness and be sure teflon tape has been used at all connections. Fill hydraulic tan[...]

Assembly Section 2-21 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

Assembly Section 2-22 ASSEMBL Y[...]

Twin rtry Operation Section 3-1 OPERA TION OPERA TION SECTION[...]

Twion Rtry Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The own[...]

Twin rtry Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow [...]

Twion Rtry Operation Section 3-4 OPERA TION CONTROL LOCA TION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below . The optional three spool valve allows for the operation of a rear rotary mower or side ditcher . If the unit is equipped with a three spool valve, do not operate the thir[...]

Twin rtry Operation Section 3-5 OPERA TION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P .M. of the tractor up to 1200 and engage the side mower . If a rear mower is being used, allow the R.P .M. to return to 1200 before engaging the rear mower . The rot[...]

Twion Rtry Operation Section 3-6 OPERA TION When encountering a very severe condition which causes the tractor to stall, disengage mower , start tractor , raise the mower from the cut. Shut tractor off and inspect the mower , blades and disk for damage before engaging mower again. If the blades jam or stop, disengage the clutch and raise the head s[...]

Twin rtry Operation Section 3-7 OPERA TION TRANSPORTING MOWER T ransporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. [...]

Twion Rtry Operation Section 3-8 OPERA TION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below . Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor . Now [...]

Twin rtry Operation Section 3-9 OPERA TION INSPECTION SHEETS[...]

Twion Rtry Operation Section 3-10 OPERA TION Rotary Mower PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all r otation has stop and the tractor is in the Park with the parking brake engaged. The [...]

Twin rtry Operation Section 3-11 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is of f, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower[...]

Twion Rtry Operation Section 3-12 OPERA TION FRONT END LOADER PRE-OPERA TION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loa[...]

Twin rtry Operation Section 3-13 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader[...]

Twion Rtry Operation Section 3-14 OPERA TION[...]

Twin Rtry Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION[...]

Twin Rtry Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and long[...]

Twin Rtry Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the Detail[...]

Twin Rtry Maintenance Section 4-4 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL Y OR EVE[...]

Twin Rtry Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil T emperature rises 1 . Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked or blocked 2. Inspect, Repair , or Replace hoses 3. Worn pump/motor 3. Disable and repair Mower will not start 1 . Blown fuse 1. Check fuse between mower switch or run and ignition / re[...]

Twin Rtry Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair . on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representative at the nu[...]

Twin Rtry Maintenance Section 4-7 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.[...]

Twin Rtry Maintenance Section 4-8 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F S t art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M Normal T [...]

Twin Rtry Maintenance Section 4-9 MAINTENANCE POL YCARBONA TE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOA TED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. T iger Corp. polyca[...]

Twin Rtry Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over openi[...]

Twin Rtry Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 10[...]

Twin Rtry Maintenance Section 4-12 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours [...]

Twin Rtry Maintenance Section 4-13 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease daily or every 10 hours. Do not over grease. GREASING PUMP DRIVE SHAFT [...]

Twin Rtry Maintenance Section 4-14 MAINTENANCE ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown. NOTE: Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop. Now hold the head against the stop and tighten the[...]

Twin Rtry Maintenance Section 4-15 MAINTENANCE BALL V AL VES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle p arallel with valve) WHEN TRACTOR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so may result in component fail[...]

Twin Rtry Maintenance Section 4-16 MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject T iger S pindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of the top spindle seal. Lubricate spindle weekly or every 40 hours of use. TIGHTENING SPINDLE BOL TS The spindle [...]

Twin Rtry Maintenance Section 4-17 MAINTENANCE ROT AR Y KNIFE REPLACEMENT 1 – Be sure you have a complete matching set of new knives for replacement. 2 – Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3 – Lube threads with anti-seize, motor oil or grease. Install bolt through knife and disk fro[...]

Twin Rtry Maintenance Section 4-18 MAINTENANCE REPLACEMENT OF ROT AR Y DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued to 225 ft. lbs. A thread locki[...]

Twin Rtry Maintenance Section 4-19 MAINTENANCE HEA VY DUTY SPINDLE ASSEMBL Y INST ALLA TION AND BEARING ADJUSTMENT W ARNING! A press MUST be used to inst all bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top[...]

Twin Rtry Maintenance Section 4-20 MAINTENANCE BEARING INST ALLA TION 1 – Press upper bearing cup into the spindle housing. 2 – T urn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards th[...]

Twin Rtry Maintenance Section 4-21 MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely . 2 – Position a magnetic base dial indicator on the stationary cylinder of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial[...]

Twin Rtry Maintenance Section 4-22 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft[...]

P ARTS SECTION FORD TS 1 15-135A CAB, WOC, TWIN ROT AR Y Parts Section 5-1[...]

Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locat[...]

Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION ASSEMBL Y P AGE TRACTOR SPECIFIC P ARTS: TRACTOR MOUNT KIT – MAIN FRAME 06101031-37 5-4 TRACTOR MOUNT KIT - HYDRAULICS,TRR 06101031-37 5-6 TRACTOR MOUNT KIT - HYDRAULICS,TRAILKA T 06101031-37 5-8 TRAC. MNT . KIT – BRACE / BA TT ., CAB / WOC 06101031-37 5-10 CABLE LIFT V AL VE – 2SP ,[...]

Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME[...]

Parts Section 5-5 R 7-98 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY. DESCRIPTION 1 06300009 1 MAIN FRAME, TSA 1 15 2 06380001 1 REAR RESERVOIR SUPPORT 3 06380002 1 FRONT RESERVOR SUPPORT 4 32667 1 RESERVOIR T ANK FRAME 5 32669 1 RESERVOIR T ANK STRAP 06700006 A V AIL. RESERVOIR T ANK ASSY , TSA. 6 21627 4 NYLOCK NUTS 7 06380000 1 RESER VOIR T[...]

Parts Section 5-6 TRACTOR MOUNT KIT - HYDRAULICS, TRR[...]

Parts Section 5-7 4-22-02 TRACTOR MOUNT KIT - HYDRAULICS, TRR ITEM PART NO. QTY. DESCRIPTION 1 32869 1 NIPPLE,MALE LONG ,1MOR X 1MJ 2 06505017 1 CLAMP KIT ,1 HOSE,1" 4 34067 1 ADAPTER,1 1/4MORX1 1/4MJ 5 34069 1 BALL V AL VE,1-1/4FOR 6 24724 1 SWIVEL 7 34183 1 BULKHEAD ADAPTER 9 06500065 1 HOSE,1-1/4x55(1-1/4FJXx20FLG45) 10 TF4852 2 #20 FLANGE [...]

Parts Section 5-8 TRACT OR MOUNT KIT - HYDRAULICS, TRAILKA T[...]

Parts Section 5-9 4-22-02 TRACTOR MOUNT KIT - HYDRAULICS, TRAILKA T ITEM PART NO. QTY. DESCRIPTION 1 32869 1 NIPPLE,MALE LONG ,1MOR X 1MJ 2 06505017 1 CLAMP KIT ,1 HOSE,1" 4 34067 1 ADAPTER,1 1/4MORX1 1/4MJ 5 34069 1 BALL V AL VE,1-1/4FOR 6 24724 1 SWIVEL 7 34183 1 BULKHEAD ADAPTER 9 06500105 1 HOSE,1 1/4x55(1 1/4FJXx24FLG45 10 TF4852 2 #20 FL[...]

Parts Section 5-10 TRACTOR MOUNT KIT - BRACE/BA TT , CAB/WOC[...]

Parts Section 5-11 R 5-00 TRACTOR MOUNT KIT - BRACE/BA TT , CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 0630001 1 1 AXLE BRACE, RH NHTSA 1 15 1A 06300012 1 AXLE BRACE, LH NHTSA 1 15 2 21833 2 CAPSCREW - 3/4" X 2 1/4" 3 21993 8 LOCKWASHER - 3/4" 4 21825 6 HEX NUT - 3/4" 5 0637001 1 1 BATT MN T , TS 100-135A 6 * 2 EXISTING HARDWARE 7[...]

Parts Section 5-12 CABLE LIFT V AL VE - 2SP , CAB/WOC[...]

Parts Section 5-13 R 7-98 CABLE LIFT V AL VE - 2SP , CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 31320 1 VALVE,2SP,HSC,TM,LS 2 34622 1 VALVE MOUNTING PLATE 3 06340008 1 V A L V E M O U N TING ANGLE, LF 4 06340009 1 VALVE MOUNTING ANGLE, RF 5 06510027 1 S WTCHBX ASSY,TWIN/T3F,REV FAN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 2 CABLE CONTROL BO[...]

Parts Section 5-14 COMBO LIFT V AL VE - 2SP , CAB/WOC[...]

Parts Section 5-15 R 7-98 COMBO LIFT V AL VE - 2SP , CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 31321 1 VALVE,2SP,HSC,TM,LS 2 34622 1 VALVE MOUNTING PLATE 3 06340008 1 V A L V E M O U N TING ANGLE, LF 4 06340009 1 VALVE MOUNTING ANGLE, RF 5 06510027 1 S WTCHBX ASSY,TWIN/T3F,REV FAN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 2 CABLE CONTROL BO[...]

Parts Section 5-16 CABLE LIFT V AL VE - 3SP , CAB/WOC[...]

Parts Section 5-17 CABLE LIFT V AL VE - 3SP , CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 31323 1 VALVE,3SP,HSC,TM,LS 2 34622 1 VALVE MOUNTING PLATE 3 06340008 1 V A L V E M O U N TING ANGLE, LF 4 06340009 1 VALVE MOUNTING ANGLE, RF 5 06510027 1 S WTCHBX ASSY,TWIN/T3F,REV FAN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 2 CABLE CONTROL BOX 8 346[...]

Parts Section 5-18 COMBO LIFT V AL VE - 3SP , CAB/WOC[...]

Parts Section 5-19 COMBO LIFT V AL VE - 3SP , CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 31324 1 VALVE,3SP,HSC,TRR, COMBO,LS 2 34622 1 VALVE MOUNTING PLATE 3 06340008 1 V A L V E M O U N TING ANGLE, LF 4 06340009 1 VALVE MOUNTING ANGLE, RF 5 06510027 1 S WTCHBX ASSY,TWIN/T3F,REV FAN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 2 CABLE CONTROL B[...]

Parts Section 5-20 MIRROR BRACKET[...]

Parts Section 5-21 MIRROR BRACKET ITEM PART NO. QTY. DESCRIPTION 1 * 1 WORK LIGHT (EXISTING) 2 * 1 MIRROR KNOB (EXISTING) 3 * 1 MIRROR (EXISTING) 4 * 1 EXHAUST MUFFLER (EXISTING) 5 06370008 1 MNT ,MIRROR/LIGHT ,TS1 15A 6 06410141 1 COLLAR,EXHAUST ,TS1 15A 7 06410142 1 COLLAR,CLAMP ,EXHAUST ,TS1 15A 8 21530 2 CAPSCREW ,1/4 X 1 NC 9 21525 4 HEX NUT ,[...]

Parts Section 5-22 HYDRAULIC COOLER ASSEMBL Y , CAB[...]

Parts Section 5-23 ITEM PART NO. QTY. DESCRIPTION 1 06510026 1 COOLER,SNGL F AN,350BTU 06510029 A V AIL. F AN ASSY ,COOLERS,06510025-26 2 06370012 1 COOLER MNT ,RH,FRNT ,PMP MNT 3 06370013 1 COOLER MNT ,LH,FRNT ,PMP MNT 4 21835 4 CAPSCREW ,3/4 X 2-3/4 NC 5 22021 4 F L A T W ASHER,3/4 6 21993 4 LOCKWASHER,3/4,GR 8 7 21825 4 HEX NUT ,3/4 NC 8 32876 1[...]

Parts Section 5-24 BOOM POL YCARBONA TE CAB SAFETY WINDOW KIT R 00-00 ITEM PART NO. QTY. DESCRIPTION 1 06490004 1 P OL YCARBONA TE, NHTSA 1 15, DOOR, RH 2 31965 17 ” TRIM SEAL, 3/8 CLIP X 3/4 OD BULB 3 06530502 2 CAPSCREW 8 MM X 40 MM GR8 4 * 8 EXISTING HARDWARE 5 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 06537006 1 THREADED INSERT 1/4 X 1/2 NC 7 21[...]

Parts Section 5-25 NON-CAB STEEL CANOPY - OPTIONAL ITEM PART NO. QTY. DESCRIPTION 1 6T6902 1 CANOPY 2 32730 2 S P ACER CANOPY BRACKET 3 32727 2 CANOPY BRACKET 4 0642003 4 U-BOL T ,3.25x5.00x.50,20NF ,GR8 5 21700 1 4 HEX NUT - 1/2" NF 6 21990 1 4 LOCKWASHER - 1/2" 7 21730 6 CAPSCREW - 1/2" X 1 1/4" 8 28053 4.8' TRIM-LOCK 9 2[...]

ITEM PART NO. QTY. DESCRIPTION 1 064101 13 1 MNT ,EXHAUST ,TSA1 15-135 2 06410121 1 MNT ,EXHAUST ,SUPPORT ,TSA1 15-135 3 06520023 1 TUBE,EXHAUST RELOCA TE,TSA,6CYL 4 32986 2 CLAMP ,EXHAUST ,3 1/2 5 21630 4 CAPSCREW ,3/8x1,NC 6 21988 4 LOCKWASHER,3/8 7 21625 4 HEX NUT ,3/8 NC 8 * 2 EXISTING MAINFRAME HARDWARE EXHAUST MOUNT[...]

R 7-98 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32876 1 GUARD, TANDUM PUMP UNIVERSAL 2 32737 1 UNIVERSAL GRILL GUARD 3 21637 4 C A PSCREW - 3/4 X 2-3/4 4 22021 4 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4[...]

Parts Section 5-28 BRAKE V AL VE SOLENOID 12-17-02 ITEM PART NO. QTY. DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 SOLENOID, 2 POSITION, 3 WAY 5 34091 1 RELIEF VALVE, 2600 PSI ** 34096 2 RELIEF SEAL KIT ** 34097 1 SOLENOID SEAL [...]

Parts Section 5-29 R 7-98 SOLENOID V AL VE SWITCH AND WIRING ITEM P ART NO. QTY . DESCRIPTION 06510027 A V A IL SWTCHBX ASSY ,TWIN/T3F ,REV F AN ASY 1 6T3923 1 INDICA TOR LIGHT 2 35227 1 RELA Y 3 6T3934 O P T . TEMPERA TURE GAUGE 4 6T3931 O P T . TEMPERA TURE SENSOR 5 6T3927 1 CONTINUOUS SOLENOID SWITCH 6 34532 1 TOGGLE SWITCH, MOWER RUN 7 06510028[...]

Parts Section 5-30[...]

TWIN ROT AR Y COMMON SECTION COMMON P ARTS SECTION[...]

Twin Rotary Common Section 6-2 SECTION ASSEMBL Y P AGE REAR ROT ARY DECK ASSEMBL Y 6-4 TRAILKA T® REAR ROT AR Y DECK ASSY 6-6 REAR RT R Y CASTER WHEEL & 3PT ASSEMBL Y 6-8 REAR ROT AR Y HYDRAULICS 6-10 ROT ARY M OTORS 6-12 TWIN PUMP 6-14 HUSCO V AL VES 6-16 COOLER ASSEMBL Y 6-24 SAFETY ST AND 6-26 CASTER WHEEL ASSEMBL Y 6-27 BRAKE V AL VE WITH [...]

Twin Rotary Common Section 6-3 12-12-02 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions a[...]

Twin Rotary Common Section 6-4 REAR ROT AR Y DECK ASSEMBL Y[...]

Twin Rotary Common Section 6-5 REAR ROT AR Y DECK ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION ** 23003 R E F . REAR RT RY , 60” W/REAR CHAINS 1 32616 1 RT RY , 60" DECK, TRR 2 6T1024H5 1 SPINDLE ASSY ,CPL T ,HD,5/8 HOLES 3 6T2277 6 CAPSCREW , 3/4" x 2" NF 4 21993 6 LOCKWASHER,3/4",GR 8 5 6T2413 6 HEX NUT ,3/4,NF ,GR 8 6 SEE DIS[...]

Twin Rotary Common Section 6-6 TRAILKA T® REAR ROT AR Y DECK ASSY NOTE ORIENT A TION OF ITEM 34, LARGE ZERK FORWARD[...]

Twin Rotary Common Section 6-7 TRAILKA T® REAR ROT AR Y DECK ASSY ITEM P A R T N O . Q TY . DESCRIPTION 1 06320002 1 TRAILKA T®,60,WLDMNT 2 6T01 12 2 SHACKLE,W/PIN,CPL T 3 22051 1 CABLE,LIFT ,TRR,60 4 TB1033 2 PIN,CLEVIS,1 x 4 5 06537021 4 ROLLPIN,5mm x 50mm,SS 6 21474A 1 HITCH,3PT ,TRR 7 2851 1 1 S T AND,SAFETY SUPPORT W/P AD 8 23329 1 CASTER WH[...]

Twin Rotary Common Section 6-8 REAR ROT AR Y CASTER WHEEL & 3PT ASSEMBL Y[...]

Twin Rotary Common Section 6-9 ITEM P ART NO. QTY . DESCRIPTION 1 32616 1 RT R Y , 60" DECK, TRR 2 21474A 1 HITCH, 3PT , TRR 3 22059B 1 ADJ ROD, TRR 4 25095A 1 FRAME, CASTER WHEEL, TRR 60" 5 22057 1 SPINDLE, CASTER AXLE, ASSY 6 21925 4 HEX NUT ,1" NC 7 22023 5 F L A T W ASHER,1" 8 22058 1 SPRING , REAR RTR Y 9 22753 1 TUBE, PROT[...]

Twin Rotary Common Section 6-10 REAR ROT AR Y HYDRAULICS[...]

Twin Rotary Common Section 6-11 REAR ROT AR Y HYDRAULICS ITEM P ART NO. QTY . DESCRIPTION 1 23003 1 REAR RTR Y , 60"W/REAR CHAINS 1 30806 1 RT R Y , 60” CPL T - HP (W/FBAR) TRR 2 06510083 1 V A L VE,BRAKE,SOL,3000PSI,METRI 3 33555 4 ADAPTER,1MORB x 1MJIC 4 TF4852 2 K I T , FLANGE, #20 5 34198 1 HOSE, 1" x 40" (1FJX x 20FLG90) 6 341[...]

Twin Rotary Common Section 6-12 60” ROT AR Y MOT OR[...]

Twin Rotary Common Section 6-13 60” ROT AR Y MOT OR ITEM P ART NO. QTY . DESCRIPTION * 06504016 A V AIL MO TO R ASSEMBL Y 1 1/4” COMPLETE TSR/TRAILKA T 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 02962194 1 GEAR HOUSING 4 06504053 1 M A TCHED GEAR SET 5 02962197 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 K E Y 8 02962201 4 DOWE[...]

Twin Rotary Common Section 6-14 PUMP - SERVICE P ARTS (06504002)[...]

Twin Rotary Common Section 6-15 PUMP - SERVICE P ARTS (06504002) ITEM P/N QTY . DESCRIPTION 1 22766 1 HOUSING ,SEC 2 06504068 1 HOUSING ,PEC 3 02965092 2 HOUSING ,GEAR 4 06504069 1 HOUSING ,BEARINGCARRIER 1 0 06504070 1 S ET ,GEARSHAFT 1 2 06504071 1 GEAR,SET 1 5 02961917 4 WASHER 1 6 06504072 4 STUD 1 7 06504073 4 NU T ,HEX 2 1 * 22765 (SEE SEAL K[...]

Twin Rotary Common Section 6-16 2 SP HUSCO - LOAD SENSE (31320)[...]

Twin Rotary Common Section 6-17 2 SP HUSCO - LOAD SENSE (31320) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N/A - N/A 8 6T4209 1 RELI[...]

Twin Rotary Common Section 6-18 2 SP HUSCO - LOAD SENSE (31321)[...]

Twin Rotary Common Section 6-19 2 SP HUSCO - LOAD SENSE (31321) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF V AL VE, 360 PSI 7 N/A - N/A 8 6T42[...]

Twin Rotary Common Section 6-20 3 SP HUSCO - LOAD SENSE CABLE (06502043)[...]

Twin Rotary Common Section 6-21 3 SP HUSCO - LOAD SENSE CABLE (06502043) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) (REMOVE S[...]

Twin Rotary Common Section 6-22 3 SP HUSCO - LOAD SENSE COMBO (06502044)[...]

Twin Rotary Common Section 6-23 3 SP HUSCO - LOAD SENSE COMBO (06502044) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) (REMOVE S[...]

Twin Rotary Common Section 6-24 SIDE COOLER[...]

Twin Rotary Common Section 6-25 SIDE COOLER ITEM PART NO. QTY. DESCRIPTION 1 21530 1 0 CAPSCREW ,1/4 X1 NC 2 21986 1 0 LOCKWASHER,1/4 3 22014 1 0 F L A T W ASHER,1/4 4 35176 1 0 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 M NT ,COOLER,BUMPER T ANK,RH 7 06380007 1 M NT ,COOLER,BUMPER T ANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCR[...]

Twin Rotary Common Section 6-26 ITEM P ART NO. QTY . DESCRIPTION 1 REF . * REAR RTR Y - REFER TO REAR R TRY DECK ASSY 2 2851 1 1 REAR RTRY ST AND 3 TB1033D 2 PIN,CLEVIS 1"X4"(DRILLED7/32) 4 6T3014 3 ROLL PIN, 1/4" x 2" 5 6T3004 1 R-CLIP (HAIRPIN COTTER, 3/16") SAFETY ST AND[...]

Twin Rotary Common Section 6-27 CASTER WHEEL ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 21459 1 SPINDLE, CASTER WHEEL AXLE 2 21987 5 LOCKWASHER, 5/16” 3 21575 5 HEX NUT , 5/16” 4 8548 5 CAPSCREW , 5/16” x 3/4”, NC 5 22697-1 1 RIM, OUTER/RR RTR Y CASTER ASSY 6 21416 1 TIRE,SOLID,RR-RTRY 7 22696-1 1 RIM,REAR ROT ARY CASTER 8 22070 1 DUST CA[...]

Twin Rotary Common Section 6-28 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Twin Rotary Common Section 6-29 SWITCHBOX SER VICE P ARTS ITEM P / N Q TY . DESCRIPTION 1 0651401 1 1 SWBX,ALUM,BLK,06510097 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 06510028 1 SWITCH,FORWARD/BRAKE/REV 4 3381 1 2 SWITCH,MASTER/DECK FLOA T 5 6T3923 2 INDICT A TOR LIGHT ,ON,RED 6 34540 2 S T RAIN RELIEF ,3/4,BLACK,NYLON 7 06514006 1 BREAKER,15A,SWBX 8 065[...]

Twin Rotary Common Section 6-30 SWITCHBOX SCHEMA TIC[...]

W ARRANTY SECTION Warranty Section 7-1[...]

.[...]

W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrant s to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running efficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Ac[...]

Printed in USA © T iger Corporation[...]