Woods Equipment BW180HD инструкция обслуживания

OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0805 (Rev . 10/ 13/ 201 0) ® BW180HD BW180HDQ BW180HB BW180HBQ BW126HB BW126HBQ[...]

2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN 080 5 (4/ 30/ 200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN08 05 (4/30/2009) SPECIFICATIONS GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated w ith any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintain[...]

Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are imp ort ant ! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace-[...]

8 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that accomp an ies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment into[...]

Safety 9 BW180_ SR (Rev . 12/10/2007 )  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay clear of all moving part s.  Always comp ly with all state and local[...]

10 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice.  Frequently check blades. They should be[...]

Safe ty 11 MAN07 07 (5/30/2008) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spr aying too clo se to d ecals when using a pr essure washer; high-pressure water ca n ent er through ve ry small scra tches or under edges of decals causing them to pe[...]

12 Safety MAN0707 (5/30/2008 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before workin[...]

Safety 13 MAN07 07 (5/30/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r anspo[...]

14 Operation MAN0805 (4/30/2009 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f th[...]

Operation 15 MAN08 05 (4/30/2009) 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose slack to drag o n the ground o r become caugh t on tr actor prot rusions . 4. Attach the hydraul ic hose to the tract or . 5. From the op erator po sition, start tractor and raise a[...]

16 Operation MAN0805 (4/30/2009 ) Be sur e oper ator is famil iar with all contr ols and can stop trac tor and cutter quickly in an emergen cy . Th e operator should g ive com plete, u ndivided attenti on to operatin g tractor a nd cut ter . CUTTER OPERATION When begi nning op eration of the cutter , make sur e that all per sons are in a safe l oca[...]

Operation 17 MAN08 05 (4/30/2009) TRANSPORTING  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.  Always rai se unit an d install transport lo[...]

18 Operation MAN0805 (4/30/2009 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in[...]

Owner Service 19 MAN080 5 (4/30/20 09) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away fro[...]

20 Owner Service MAN08 05 (4/30/2009) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or un usual condi [...]

Owner Service 21 MAN080 5 (4/30/20 09) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage[...]

22 Owner Service MAN08 05 (4/30/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla d[...]

Owner Service 23 MAN080 5 (4/30/20 09) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes [...]

24 T r oubleshooting MAN08 05 (4/30/2009) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PT[...]

Dealer Service 25 MAN080 5 (4/30/20 09) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahea[...]

26 Dealer Service MAN08 05 (4/30/2009) V ertical Shaft Seal Repla cement (Figure 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce se [...]

Dealer Service 27 MAN080 5 (4/30/20 09) corre ct diameter . Be sure not to dam age the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that the sea l (8) is s eated co rrectly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect diam[...]

28 Dealer Service MAN08 05 (4/30/2009) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four cap s crew a nd loc k nu ts that secu re gear box to cu tter , and re move gearbox. NOTE: Gearbo x is hea vy: d o not att empt to m ove it without mechani cal assis tance. Dis[...]

Dealer Service 29 MAN080 5 (4/30/20 09) Check G earbox 1. Place top co ver (10) on housi ng and secur e into position usin g six cap scr ews (1 1). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erify gea rbox does not le ak. NOTE: Excessiv e air pres s[...]

30 Dealer Service MAN08 05 (4/30/2009) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 16) or a sm all hydr auli c jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as sho[...]

Dealer Service 31 MAN080 5 (4/30/20 09) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft. Install washe r (71) and nut ( 72) and ali gn a slot with[...]

32 Dealer Service MAN08 05 (4/30/2009) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in [...]

Assem bly 33 MAN080 5 (4/30/20 09) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The BW18 0HB and BW126 HB cutter s are shi pped complete ly as s[...]

34 Assembly MAN08 05 (4/30/2009) Inst all Height Adjustment Cylinder (BW180HD) Refer to Figur e 25. 1. Attach base end of c ylinder ( 5) to the spri ng arm (3) using clevi s pin (1 8) and two cotter pi ns (66) . 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (7) ov er cylin der rod clev is. 3. Positio n cyl inder r od and transpo rt[...]

Assem bly 35 MAN080 5 (4/30/20 09) Inst all Wheel a nd Hub (BW180HD) 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (54) and flanged l ock nut ( 55). 3. Att ach wh eel to hub us ing five lug nu ts. In stal l the chamf ered side o f the l ug nut toward the in side for steel rim[...]

36 Assembly MAN08 05 (4/30/2009) Inst all 3-Joint Driv e - 540 RPM Only (BW180HD) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, [...]

Assem bly 37 MAN080 5 (4/30/20 09) Inst all CV Drive (BW1 80HD)- Optional Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove an[...]

38 Assembly MAN08 05 (4/30/2009) NOTE: Items 23 & 24 must b e installed with s quare corner s on t op and f acing cy linder as shown . 2. Slide spac er (17) and lock- up bar ( 19) over cl evis pin (22 ) on bac k side of cy linder lug & s ecure with washer (27 ) and cotter pi ns (66). 3. Attach base en d of wing cyl inder (4) to cylind er li[...]

Assem bly 39 MAN080 5 (4/30/20 09) Inst all W ing Wheel Y oke Adjustment Link (BW180HD)  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Leav e lifting device attache d for add[...]

40 Assembly MAN08 05 (4/30/2009) Inst all Chain or Belt Shielding (BW180HD)  Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ith[...]

Assem bly 41 MAN080 5 (4/30/20 09) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 5. Fr ont win g chain p late, inne r 6. Fr ont win g chain p late, m iddle 7. Fr ont win g chain p late, ou ter 8. Re ar wing c hain pla te 16. 5/16 Chai n - 6-l ink 18. 5/16 Chai n - 4-l ink 19. 1/2 N C x 1-1/2 Carriag e bolt 21. 1/2 N C Flange lock[...]

42 Assembly MAN08 05 (4/30/2009) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t righ t bel t shi eld pl ate 3. Front lef t bel t shie ld plat e 7. Bent link, .25 x 1. 72 x 13 .00 8. Bent link, .25 x 9.25 x 9. 50 9. Rubber shield, .25 [...]

Dealer Check List s 43 MAN0805 (4/30/2009) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is fo[...]

44 Notes MAN08 05 (4/30/2009) NOTES[...]

Part s 45 MAN080 5 (4/30/20 09) P ARTS INDEX BA TWING ® Rot ary Cutter BW180HD, BW180 HDQ BW180HB, BW180 HBQ BW126HB, BW126 HBQ MAIN FRAME AS SEMBL Y (FRONT SECTIO N) .................... ............. ............. ......... 46- 47 (BW180HD R EAR SECTIO N) ................. ............. ......... 48- 49 (BW180HB REAR SEC TION)..... .............[...]

46 Part s MAN08 05 (4/30/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) Rev(10/ 23/2009) 74 - COMPLETE DECA L SET 75 - SAFETY DECAL SET[...]

Part s 47 MAN080 5 (4/30/20 09) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW 2 ----- 1 Gearbo x (see p age 54) 3 1031 174 1 Dri veline c omplete, 240 0, 1.75-20 3.4 4 10313 56 1 T ongue le vel bracket 5 10313 62 1 2.56 x 3.00 x 2.0 0 Sleeve 6 10034 91 1 Attitu de rod 7 10273 02 2 Front skid 8 19407 1[...]

48 Part s MAN08 05 (4/30/2009) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION)[...]

Part s 49 MAN080 5 (4/30/20 09) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10274 70 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10273 05 1 S pring arm 4 19710 1 Compr ession spri ng 3.25 x .69 x 9.5 5 10475 1 Hydrauli c cylinde r 3-1/2 ( see p age 68 ) 6 10034 91 1 Attitu de rod 7 10048 14 1 T ransport lock-u[...]

50 Part s MAN08 05 (4/30/2009) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION)[...]

Part s 51 MAN080 5 (4/30/20 09) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10313 65 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10241 09 2 Center sp ring whe el yoke arm 4 19710 2 Compr ession spri ng 3.25 x .69 x 9.5 5 10475 1 Hydrauli c cylinde r 3-1/2 (see p age 68) 6 10034 91 1 Attitu de rod 7 10048 14 1 [...]

52 Part s MAN08 05 (4/30/2009) WING ASSEMBLY (Rev . 10/23/2009 )[...]

Part s 53 MAN080 5 (4/30/20 09) WING ASSEMBLY R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW (Right w ing) - or - 1 1916 1KT 1 Blade k it, CW (Lef t wing) 2 ----- 1 Gearbox (see p age 54) 3 10049 34 1 Drive line comple te 1340, 4 7.6 x 68.1 (see p age 62) 4 1031 166 1 Hydrauli c cylinder 3 x 10 (see p age 68) 6 10274 48 1 Right Wing Wheel[...]

54 Part s MAN08 05 (4/30/2009) WING & CENTER GEARBOX ASSEMB LY[...]

Part s 55 MAN080 5 (4/30/20 09) WING & CENTER GEARBOX ASSEMB LY Center REF QTY 5 40 RPM 1000 RPM RIGHT WING LEFT WING DESCRIPTION A 1 58807 1031 169 1031 168 58808 Complete g earbox 1 1 57445 1031 164 57446 57446 Gear crow n 2 1 ----- ----- ----- ----- Housing 3 1 57450 57450 57450 57450 Input sha ft 4 1 57454 57454 57454 57454 Output s haft 5 [...]

56 Part s MAN08 05 (4/30/2009) SPLI TTER GEARBOX ASSEMBLY R E F P ART Q T Y DESCRIPTION A 1031 185 1 Compl ete splitter gearbox, 5 40 rpm A 1031 186 1 Compl ete splitter gearbox, 1 000 rpm 1 3941 1 6 Bea ri ng 2 -------- 1 Housing 3 1031 175 4 Oil seal , 45 mm x 85 mm x 10 mm 4 1 002494 6 snap ring 8 5 dia 5 57471 6 Shim 6 1031 176 2 Pinion g ear ,[...]

Part s 57 MAN080 5 (4/30/20 09) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1 031 174 1 Complete center drive asse mbly 1 1 031 184 1 Y oke, 1-3 /4, 20 spl ine 2 38352 2 Cross & be aring kit 3 1019108 1 D ouble yok e 4 1005521 1 G rease fit ting 5 1 0191 14 1 Friction clutch (i ncludes 6 - 14) 6 1027217 1 F lange yok e 7 57432 2 Fri[...]

58 Part s MAN08 05 (4/30/2009) FRONT DRIV E ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 C omplete 54 0 rpm (6-sp line) 1 40563 1 Y oke 1-3/8, 6-sp line (540 rpm) 2 40566 2 Cross & be aring 3 40751 2 Inboard y oke 4 40753 1 Outer pr ofile 5 40765 2 S pri ng pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-s pline I.C. 8 40727 1 Outer s hiel[...]

Part s 59 MAN080 5 (4/30/20 09) REAR DRIVE ASSEMB LY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Co mplete rea r drive asse mbly 1 1004957 1 Y oke, 1-3/4, 2 0 spline 2 40566 1 Cross an d bearing 3 1003471 1 In board yok e 4 1004958 1 In ner prof ile 5 40765 1 S pri ng pin 10 x 90 6 1029936 1 S tub shaft 7 40766 2 Bearing ri ng SC25 8 40778[...]

60 Part s MAN08 05 (4/30/2009) T YPE A - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 5877 4 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 2 5877 0 1 Y oke QD CV 1.375 - 21 ( 100 0 RPM ) 3 5875 9 2 CV U-Joi[...]

Part s 61 MAN080 5 (4/30/20 09) TYPE B - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 103310 3 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 2 103310 4 1 Y oke QD CV 1.375 - 21 ( 1000 RP M ) 3 103310 7 2 CV[...]

62 Part s MAN08 05 (4/30/2009) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete wing dr ive asse mbly 1 1004963 1 Y oke 1-3/ 4, 20 S pline 2 1 10 2 Cross & beari ng kit 3 40764 2 S pring pin 10 x 80 4 40575 1 Inboard y oke 5 40587 1 Inner profile 6 1004964 1 Outer pr ofile & sle eve 7 40576 1 Inboard y oke 8 57416 1 Frictio[...]

Part s 63 MAN080 5 (4/30/20 09) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub asse mbly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing c one 6 1017036 1 Bearing c up 7 1017037 1 Bearing c up 8 1017029 1 Bea[...]

64 Part s MAN08 05 (4/30/2009) RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 1 10170 57 1 Front center bel t shield plate 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shi eld plate 7 10285 06 2 Bent link .2 5 x 1.72 x 13.00 8 10285 07 2 Bent link .2 5 x 1.7[...]

Part s 65 MAN080 5 (4/30/20 09) RUBBER SHIELDING - WING (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front right win g belt shi eld plate, in side - or - 4 102859 1 1 Front left wing belt s hield pl ate, inside 5 102749 6 1 Front right win g belt shiel d plate, m iddle - or - 5 102749 7 1 Front left wing [...]

66 Part s MAN08 05 (4/30/2009) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 10171 24 1 Front center ch ain plate 2 10285 96 1 Front rig ht chain p late 3 10285 97 1[...]

Part s 67 MAN080 5 (4/30/20 09) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS) SINGLE ROW DOUBLE ROW REF P ART Q TY DESCRIPTION 5 1028598 1 Fr ont right wi ng chain pla te, inner - or 5 1028599 1 Fr ont lef t wing chai n plate, [...]

68 Part s MAN08 05 (4/30/2009) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 1 981 0 23 540 1 Se al repai r ki t (include s 2A thru 2 G) - or - 1981 0HD 19810 HD 1 Seal repai r w/ he avy d uty pis- ton seal (includes 2 A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E †[...]

Part s 69 MAN080 5 (4/30/20 09) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control s et for 1-1/4" c ylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/[...]

70 Part s MAN08 05 (4/30/2009) BW126HB / BW126HBQ WEIGHT BOX ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 10273 45 1 W eight bo x 750 lbs 2 10285 84 1 Brace 3 10109 85 1 Skid shoe 4 10285 66 1 Mounti ng plate 6 10035 59 1 1.25 x 1.500 x 3. 40 Sleeve 15 1003495 1 Hinge pin 27 1 1920 Wa sher , 1 x 1-1/8 x 1/ 4 28 12169 * 3/8 NC x 1 -1/4 HHCS GR [...]

Part s 71 MAN080 5 (4/30/20 09) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, compl ete 1 52478 4 Idler b racket 2 6696 2 Chain idle r casting 3 409 2 Clevis pin, 1/2 x 2 4 2241 1 2 Klik pin , 3/ 16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 NC flanged 7 1863 * - W asher , 1" SAE flat 8 100832 5[...]

72 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list. Always use the proper[...]

Appendix 73 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......... .......... .......... ........ Agri culture ASABE ............ ........ American Soci ety of Ag[...]

74 Index MAN0805 (4/30/2009) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearbo xes 33 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Respons ibility) 43 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 43 DEAL ER SERVI CE Crossb ar Install ation 31 Removal 30 Gearbo x Mainten an[...]

F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 fa x www .W oodsEquip ment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch [...]

F-8494 (Rev . 6/ 23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Compan y (“WO ODS”) warrant s this prod uct to be free from defect in mate rial and workmansh ip for a period of ninety (90) day s from the date of deli very of the pro[...]