Woods Equipment BW180XQ инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Woods Equipment BW180XQ. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Woods Equipment BW180XQ или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Woods Equipment BW180XQ можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций Woods Equipment BW180XQ, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции Woods Equipment BW180XQ должна находится:
- информация относительно технических данных устройства Woods Equipment BW180XQ
- название производителя и год производства оборудования Woods Equipment BW180XQ
- правила обслуживания, настройки и ухода за оборудованием Woods Equipment BW180XQ
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Woods Equipment BW180XQ это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Woods Equipment BW180XQ и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Woods Equipment, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Woods Equipment BW180XQ, как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Woods Equipment BW180XQ, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Woods Equipment BW180XQ. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Страница 1
OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0962 (Rev . 3/5 /20 12) ® BW180X BW180XQ BW126X BW126XQ[...]
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2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]
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Introduction 3 MAN 096 2 (1/ 9/2 012 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]
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4 Introduction MAN0962 (1/9/2012) SPECIFICATIONS BW180X / BW180 XQ BW126X / BW12 6XQ Cutting H eight ( V aries with tir e selectio n) . . . . . . . . . . . . . . . . . . . 1" - 15" 1" - 15" Cutting W idth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180" (15 ’) 126" (10. 5’) Overa[...]
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Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]
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6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01 052 Safety V ideo DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _______ _________ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]
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Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace-[...]
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Страница 8
8 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page) Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that accomp an ies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment into[...]
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Страница 9
Safety 9 BW180_ SR (Rev . 12/10/2007 ) Do not opera te or transport e quipment while under the influence of al cohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay clear of all moving part s. Always comp ly with all state and local[...]
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10 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page) Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice. Frequently check blades. They should be[...]
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Safe ty 11 MAN09 62 (1/9/2012) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spr aying too cl ose to d ecals when using a pr essure washer; high-pressure water ca n ent er through ve ry small scra tches or und er edges of decals causi ng them to p[...]
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12 Safety MAN096 2 (1/9/2012) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH. Before working[...]
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Safety 13 MAN09 62 (1/9/2012) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS IN V OL VED! Replace Immediatel y If Dama ged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n r[...]
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14 Operation MAN096 2 (1/9/2012) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f the[...]
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Operation 15 MAN09 62 (1/9/2012) Hydraulic Connection 1. Inspect h ydrauli c hos es to ensur e they ar e in goo d conditio n. 2. Clean the f ittings bef ore co nnecting th em to the tractor hy drau lic po rts. 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose slack[...]
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16 Operation MAN096 2 (1/9/2012) TRACTOR OPERA TION Use care when op erating around tr ee l imbs and other low objec ts. Avoid bein g knocked off trac tor and be ing injure d. Onl y use a tracto r wit h a Roll Over Protec tio n S tr uctur e (ROPS ) and sea t belt. Secur ely fas ten s eat bel t. The cutter i s operate d with trac tor contr ols. Enga[...]
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Operation 17 MAN09 62 (1/9/2012) TRANSPORTING Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times. Always rai se unit an d install transport loc[...]
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18 Operation MAN096 2 (1/9/2012) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in [...]
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Owner Service 19 MAN096 2 (1/9/201 2) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual. Keep all persons away from [...]
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20 Owner Service MAN0962 (1/9/2012) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or un usual condi ti[...]
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Страница 21
Owner Service 21 MAN096 2 (1/9/201 2) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage [...]
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22 Owner Service MAN0962 (1/9/2012) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla des[...]
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Страница 23
Owner Service 23 MAN096 2 (1/9/201 2) SHIE LDI NG REPAIR Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes w[...]
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24 T r oubleshooting MAN0962 (1/9/2012) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PTO[...]
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Dealer Service 25 MAN096 2 (1/9/201 2) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahead[...]
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26 Dealer Service MAN0962 (1/9/2012) V ertical Shaft Seal Repla cement (Figure 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce se al[...]
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Страница 27
Dealer Service 27 MAN096 2 (1/9/201 2) corre ct diameter . Be sure not to dam age the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that the sea l (8) is s eated co rrectly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect diame[...]
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28 Dealer Service MAN0962 (1/9/2012) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and re move gearbox. NOTE: Gearbo x is hea vy: d o not att empt to m ove it without mechani cal assis tance. Disa[...]
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Dealer Service 29 MAN096 2 (1/9/201 2) Check G earbox 1. Place top co ver (21) on housi ng and secur e into position usin g six cap screws (20). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erify gea rbox does not le ak. NOTE: Excessiv e air pres sure[...]
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30 Dealer Service MAN0962 (1/9/2012) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 16) or a sm all hy drauli c jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as shown[...]
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Dealer Service 31 MAN096 2 (1/9/201 2) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft. Install washe r (71) and nut ( 72) and ali gn a slot with [...]
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32 Dealer Service MAN0962 (1/9/2012) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in wi[...]
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Assem bly 33 MAN096 2 (1/9/201 2) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be e[...]
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34 Assembly MAN0962 (1/9/2012) Inst all Height Adjustment Cylinder Refer to Figur e 25. 1. Attach bas e end of cylinde r (45 ) to the sp ring a rm (43) usin g clevi s pin ( 54) and tw o cotte r pins (62 ). 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (46) o ver cylinde r rod c levis. 3. Positio n cyl inder r od and transpo rt lock[...]
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Assem bly 35 MAN096 2 (1/9/201 2) Inst all Wheel a nd Hub 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (83) and flanged l ock nut ( 88). 3. Att ach wh eel to hub us ing five lug nu ts. In sta ll the chamf ered side o f the l ug nut toward the in side for steel rim fo r pneum[...]
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36 Assembly MAN0962 (1/9/2012) Inst all 3-Joint Driv e (540 RPM Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove and [...]
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Страница 37
Assem bly 37 MAN096 2 (1/9/201 2) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove and di scard [...]
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Страница 38
38 Assembly MAN0962 (1/9/2012) 2. Slide spac er (53) and lock- up bar ( 16) over cl evis pin (18 ) on bac k side of cy linder lug & s ecure with wash er (108 ) and co tter pins ( 62). 3. Attach base en d of wing c ylinder (4) to c ylinder links ( 19 & 20) usin g clevis pin (54) and cotter pins (62). 4. Remove p lug from bas e end of hydr au[...]
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Assem bly 39 MAN096 2 (1/9/201 2) Inst all W ing Wheel Y oke Adjustment Link Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Leave li fting device attache d for adde d supp or[...]
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40 Assembly MAN0962 (1/9/2012) Inst all Chain or Belt Shielding Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ithin 300 feet [...]
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Страница 41
Assem bly 41 MAN096 2 (1/9/201 2) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 6. Fr ont win g chain p late, inne r 7. Fr ont win g chain p late, m iddle 8. Fr ont win g chain p late, outer 9. Rear wing cha in plate 15. 5/16 Chain - 4 - link 17. 5/16 Chain - 6 - link 19. 1/2 NC x 1- 1/2 Carria ge bolt 21. 1/2 NC Fla nge lo ck nu[...]
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Страница 42
42 Assembly MAN0962 (1/9/2012) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t ri ght bel t shi eld pl ate 3. Front lef t bel t shie ld plat e 7. Bent link, .25 x 1.72 x 13 .00 8. Bent link, .25 x 9.25 x 9. 50 9. Rubber shield, .25 x 8[...]
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Страница 43
Assem bly 43 MAN096 2 (1/9/201 2) Fig ure 40 . Counte rweight In stallation BW126X and BW126XL Count erweight Inst alla tion ■ The offse t model is unst able without adequate counterweight. Use counterweight bo x loaded with 750 lbs. of s teel. Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy [...]
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Страница 44
44 Assembly MAN0962 (1/9/2012) 2. Place brac e (2) inside the front corner of the weigh t box (1) and secure with t wo cap screw s (10), tw o flat washer s (12), an d two lo ck nut s (14). 3. Align m ountin g plate (4) wi th slots of rear o f weigh t box. Secure wit h two cap screws (10), two fla t washers ( 12), an d two l ock nuts (1 4). Do no t [...]
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Страница 45
Dealer Check List s 45 MAN0962 (1/9/2012) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is fou[...]
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Страница 46
46 Notes MAN0962 (1/9/2012) NOTES[...]
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Part s 47 MAN096 2 (1/9/2012) P AR TS INDEX BA T W I N G ® Rotar y Cutter BW180X, BW 180XQ BW126X, BW 126XQ MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 48 -49 (REAR SECTIO N) .... ............. ............. ............ ............. .. 50 -51 WING ASSE MBLY .................. ............. .[...]
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48 Part s MAN0962 (1/9/2012) MAIN FRAME ASSEMB LY (FR ONT SECTION)[...]
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Part s 49 MAN096 2 (1/9/2012) MAIN FRAME ASSEMB LY (FR ONT SECTION) REF P ART QTY DES CRIP TIO N 1 19160KT 1 Blade k it, CCW 2 ----- 1 Gearbox ( s ee p ages 58 - 61 ) 3 1004933 1 Drive line comple te, 1340, 1.75-20 6.0 w/ clutch ( see p age 62 ) 4 ----- 1 S plitte r gearbox (see p ages 54 - 57) 5 1021 103 1 CV Driv e - 540 RPM (see p age 65) 5 1021[...]
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50 Part s MAN0962 (1/9/2012) MAIN FRAME ASSEMBL Y (REAR SECTION)[...]
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Part s 51 MAN096 2 (1/9/2012) MAIN FRAME ASSEMBL Y (REAR SECTION) R E F P ART QTY DESCRIPTION 6 10034 91 1 Attitu de rod 15 1003495 2 Hinge pin 42 1033491 1 Cente r wheel yoke 43 1027305 1 S pring arm 44 19710 1 Co mpressio n spring 3.25 x .69 x 9.5 45 10475 1 Hy draulic cyli nder 3-1/2 (see p age 72) 46 1004814 1 T ransport lock-up 47 24098 1 1 -1[...]
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52 Part s MAN0962 (1/9/2012) WING ASSEM BL Y[...]
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Part s 53 MAN096 2 (1/9/2012) WING ASSEM BL Y R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k it, CCW (Right w ing) - or - 1 19161KT 1 Blade k it, CW (Lef t wing) 2 ----- 1 Gea rbox ( see p age 60 ) 3 1004934 1 Drive line com plete 1340, 4 7.6 x 68.1 ( see p age 66 ) 4 1031 166 1 Hydra ulic cy linder 3 x 10 ( see p age 72) 5 102 7448 1 Win g whee l[...]
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54 Part s MAN0962 (1/9/2012) STYLE - A SPLI TTER GEARBOX ASSEMB L Y R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1034946 1034947 - Complet e splitter gearbox 2 1034977 1034977 2 Output sh aft 1-3/ 4 - 20 3 1034981 1034981 2 Seal, outpu t double l ip 4 ------- ------- 2 3/8 Plug 5 1034984 1034984 2 Snap ring, i nternal 80 mm 6 1034978 1034978[...]
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Part s 55 MAN096 2 (1/9/2012) STYLE - A SPLI TTER GEARBOX ASSEMB L Y[...]
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56 Part s MAN0962 (1/9/2012) STYLE - B SPLITTER GEARBO X ASSEMB LY[...]
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Part s 57 MAN096 2 (1/9/2012) STYLE - B SPLI TTER GEARBOX ASSEMB L Y R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1033751 1033752 - Complete s plitter gea rbox 2 1005308 1005308 2 Shaft 1-3 /4-20 spli ne, wing 3 1005304 1005304 2 Oil seal 4 ------- ------- 2 3/8 Plug (not s hown) 5 392 51 39251 2 Snap ring 6 208 91 20891 2 Beari ng 7 1005305[...]
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58 Part s MAN0962 (1/9/2012) STYLE - A WING & CENTER GEARBOX ASSEMB LY[...]
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Part s 59 MAN096 2 (1/9/2012) STYLE - A WING & CENTER GEARBOX ASSEMB LY REF QTY Left Wing 540 & 1 000 Right Wing 540 & 100 0 Center 540 Only Center 1000 Onl y DESCRIPTION A 1 1034900 1034899 103 4901 1 034902 Complete repair gearbox 1 1 1034903 **1034903 103490 4 1034 905 Gear cro wn 2 1 NS NS NS NS Gearbox housing 3 1 1034907 1034907 1[...]
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60 Part s MAN0962 (1/9/2012) STYLE - B WING & CENTER GEARBOX ASSEMB LY[...]
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Part s 61 MAN096 2 (1/9/2012) STYLE - B WING & CENTER GEARBOX ASSEMB LY REF QTY Left Wing 540 & 1000 Right Wing 540 & 1000 Center 540 Onl y Cen ter 1000 On ly DESCRIPTION A 1 58806 1034898 58805 1003684 Complete repa ir gearbox 1 1 57316 **57316 57315 1005317 Gear crown 2 1 NS NS NS NS Gearbox housing 3 1 57319 57319 57319 57319 Input s[...]
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62 Part s MAN0962 (1/9/2012) CENTER DEC K DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004933 1 Complete center drive asse mbly 1 1004961 1 Y oke, 1-3 /4, 20 spl ine 2 1 10 2 Cross & bearing k it 3 1004962 1 Doubl e yoke 4 1005521 1 Grease fit ting 5 57416 1 Frict ion clutc h 1340 1-3 /4, 20 sp line 6 57438 1 Flange y oke 7 57432 1 Frict ion di[...]
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Part s 63 MAN096 2 (1/9/2012) BW180X & BW126X FRO NT DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 Complete 540 rpm (6 -spline) 1 40563 1 Y oke 1-3/ 8, 6-splin e (540 rpm ) 2 40566 2 Cross & be aring 3 40751 2 Inboard y oke 4 40753 1 Outer pr ofile 5 40765 2 S pring pin 10 x 9 0 6 57299 1 Y oke 1-1/2, 23-s pline I.C. 8 4[...]
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64 Part s MAN0962 (1/9/2012) BW180X & BW126X REAR DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Complete rear dri ve assemb ly 1 1004957 1 Y oke, 1-3 /4, 20 spl ine 2 40566 1 Cross an d bearing 3 1003471 1 Inboard y oke 4 1004958 1 Inner prof ile 5 40765 1 S pring pin 10 x 9 0 6 10299 36 1 S tub sh aft 7 40766 2 Bearing ri[...]
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Part s 65 MAN096 2 (1/9/2012) 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QT Y DESCRIPTION A 1 021 103 1 Compl ete CV dr ive ( 540 RPM ) A 1 021 104 1 Compl ete CV dr ive ( 1000 RPM ) 1 19851 1 Slide lo ck rep air kit 2 1033103 1 Y oke QD CV 1.3 75 - 6 ( 5 40 RPM ) 2 1033104 1 Y oke QD CV 1.3 75 - 21 ( 1000 RPM ) 3 103310 7 2 CV U-Joint rep a[...]
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66 Part s MAN0962 (1/9/2012) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete win g drive assembly 1 1004963 1 Y oke 1-3/ 4, 20 S p line 2 1 10 2 Cross & bearing k it 3 40764 2 S pring pin 10 x 8 0 4 40575 1 Inboard y oke 5 40587 1 Inner profile 6 1004964 1 Outer pr ofile & sle eve 7 40576 1 Inboard y oke 8 57416 1 Frict io[...]
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Part s 67 MAN096 2 (1/9/2012) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub assem bly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy w heel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing c one 6 1017036 1 Bearing c up 7 1017037 1 Bearing c up 8 1017029 1 Bear[...]
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68 Part s MAN0962 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (STANDARD O N BW180 X MODELS) R E F P ART QTY DESCRIPTION 1 1 017057 1 Front center bel t shield plate 2 10285 88 1 Front right belt shield plate 3 1 028589 1 Front lef t belt s hield pl ate 7 10285 06 2 Bent link .25 x 1.72 x 1 3.00 8 1 028507 2 Bent[...]
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Part s 69 MAN096 2 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - WING (FRONT & REAR) (STANDARD O N BW180 X MODELS) R E F P ART Q TY DESCRIPTION 4 102859 0 1 Front right win g belt shi eld plate, in side - or - 4 1028591 1 Front left wing belt s hield pl ate, insi de 5 102749 6 1 Front right win g belt shiel d plate, m iddle - or - 5 1027497 1 [...]
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70 Part s MAN0962 (1/9/2012) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE RO W STANDARD ON BW126X MODELS) (SINGLE R OW OPT IONAL ON BW180X MODELS) (DOUBLE R OW OPTIONAL ON BW126X AND BW180X MODELS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 1034850 1 Front center ch ain plate 2 10348 55 1 Front right chain p late 3 1 034856 [...]
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Part s 71 MAN096 2 (1/9/2012) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE RO W STANDARD ON BW126X MODELS) (SINGLE R OW OPT IONAL ON BW180X MODELS) (DOUBLE R OW OPTIONAL ON BW126X AND BW 180X MODELS SINGLE ROW DOUBLE ROW REF P ART QTY DESCRIPTION 6 1034857 1 Front right wing c hain plate, inner - or 6 1034858 1 Front left w ing chain p late, i[...]
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72 Part s MAN0962 (1/9/2012) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 1981 0 23540 1 Seal rep air kit (includes 2A thru 2G ) -or- 2 19810HD -------- 1 Seal repair ki t w/ heavy duty p iston se al(includes 2A thru 2G) 2A ‡ ‡ 1 Wiper sea l 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E † † Ro[...]
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Part s 73 MAN096 2 (1/9/2012) HYDRAULIC CYLINDER STR OKE CONTROL KIT CR OSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control set fo r 1-1/4" c ylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/ [...]
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74 Part s MAN0962 (1/9/2012) BW126X / BW126XQ WEIGHT BO X ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION 1 1034062 1 Weight box 750 l bs 2 1034059 1 Brace 3 1010985 1 Skid shoe 4 1028566 1 Mou nting plate 5 1003559 1 1.25 x 1.500 x 3. 40 Sleeve 6 1003495 1 Hinge pin 7 46605 1 Clevis pin, 1 x 2.26 R E F P ART QTY DESCRIPTION 8 1285 * 1/4 x 1-1/2 [...]
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Part s 75 MAN096 2 (1/9/2012) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Win ch kit, c omplete 1 52478 4 Idler brac ket 2 6696 2 Chain idler c asting 3 409 2 Clevis pin, 1/2 x 2 4 2 241 1 2 Klik pin , 3/16 x 1 5 3 379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 N C flanged 7 1863 * - Was her , 1" SAE fl at 8 100832[...]
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76 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list. Always use the proper[...]
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Appendix 77 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......... .......... .......... ........ Agri culture ASABE ............ ........ American Soci ety of Ag[...]
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78 Index MAN096 2 (1/9/2012) INDEX ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearbo xes 33 DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Respons ibility) 45 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 45 DEAL ER SERVI CE Crossb ar Install ation 31 Removal 30 Gearbo x Mainten ance S[...]
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F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEquip ment.co m W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch [...]
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F-8494 (Rev . 6/ 23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat i[...]