Woods Equipment S106Q-3 инструкция обслуживания

OP E R A TO R ' S M A NU A L DITC H BANK R OTAR Y CUTTER 29977 (Rev . 1/23/ 2009) S105-3 S106-3 S105Q-3 S106Q-3[...]

2 Introduction Gen’l (Re v . 2/19/2008) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g[...]

Introduction 3 29977 (R ev . 1/23/200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction 29977 (R ev . 1 1/23/2009) S PECIFICATIONS GENERAL INFORMA TION  Some illust rations in this manual show the cut- ter with safety shield s remove d to p rovide a better view . The cutte r should never be operate d with any safety shielding removed. The pur pose of thi s manua l is to assist you in opera ting and maintainin g your [...]

Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2 006) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V i deo Please send me Name: _______ _______ _______ _________ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _______ _________ _____ ______[...]

Safety 7 S/HS 105 /106 Safety R ules (Rev . 7/7/20 06) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are im port an t! Read all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat[...]

8 Safety S/HS 105 /106 Safety R ules (Rev . 7/7/2 006) (Safety R ules conti nued from previous page)  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all t[...]

Safety 9 S/HS 105 /106 Safety R ules (Rev . 7/7/20 06)  Operate tra ctor PTO at 540 RPM (1000 RPM o n Q Series cu tters ). Do no t exceed.  Raise or lower wings slowly to pr event personal injury or damage to cutter .  Look down and to the rear a nd make sure area is clear before operating in reverse.  Do not operate or transport on s t[...]

10 Safety 29977 (R ev . 1/20/2006 ) TO AVOID SERIOUS INJURY OR DEATH,  Read Operator’s Manual and follow all safety, operating, and service instructions. (Contact dealer for manuals.)  Keep all guards and shields in place and in good condition.  Lower implement, shut off, and remove key before leaving or servicing.  Block up equipment[...]

Safety 11 29977 (R ev . 1/20/2006) 33347E 5 - PN 33 347 , H T A E D R O Y R U J N I S U O I R E S D I O V A O T H H e r u t c u r t s e v i t c e t o r p r e v o - l l o r e s U. t n e m p i u q e s i h t h t i w s t l e b t a e s d n a H . t e s p u r o t c a r t d i o v a o t t h g i e w d n a e z i s t n e i c i f f u s f o s r o t c a r t n o y[...]

12 Safety 29977 (R ev . 1/20/2006 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Immedia tely I f Damaged! BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spr aying too clo se to decals wh en using a pressure washer; h igh-pressur e water can e nter throug h very small sc[...]

Operation 13 29977 (R ev . 1/23/2009) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safet y r ules and sa fety deca ls on pa ge 7 thr ough pag[...]

14 Operation 29977 (R ev . 1/23/2009) ATT ACHING CUTTER TO TRACTOR The cutte r is shipp ed with Categor y 2 hitch pins . Optional Ca tegory 1 pins may be substit uted. Attach c heck ch ain k eyhol e plate s - one on eac h sid e of tractor top lin k attaching lug. Attach cutter cen ter sect ion to tractor 3- point hitch. Be sure to us e adjustable r[...]

Operation 15 29977 (R ev . 1/23/2009)  Do not disconnect hydraulic lines until machine is securely b locked or placed in lowest p osition and system pressure is released by operating valve lever s. GENERAL MOWING  Look down and to the rear a nd make sure area is clear before operating in reverse. This cutte r may be u sed for mo wing i n eith[...]

16 Operation 29977 (R ev . 1/23/2009) Brush and Ditch B ank Mowing  Never direct discharge toward people, animals, or property . ■ Do not raise cutter head with PTO engage d. A raised cutter h ead ex poses blades and in crease s thrown objec t hazard s. Always ope rate with cutter head clo se to sur face b eing cut. When o perating t his cutte[...]

Owner Service 17 29977 (R ev . 1/23/2009) OWNER SERVICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual. ■ For serv ice and adjus t[...]

18 Owner Service 29977 (R ev . 1/23/2009) BLADE SERVIC ING NOTICE ■ Do not handle blades wit h bare hands. Care- less or improper handling may result in serious injury . Raise wi ngs and lock in up po sitio n. Inspec t bla des before eac h use to determ ine that the y are proper ly installe d and in good co nditio n. Check to be su re blades a re[...]

Owner Service 19 29977 (R ev . 1/23/2009) Figure 5 . Slip Clutc h Adjustmen t CH AIN SHIELDING REP AIR Insp ect cha in shi eldi ng fre quentl y . Re place any br oken or missi ng chain s as requi red. CLEA NING Af ter Each Use ● Remove la rge de bris su ch as c lumps of d irt, grass , crop re sidue , etc. fro m machin e. ● Inspect machi ne and [...]

20 T rouble Shooting 29977 (R ev . 1/23/2009) T R OUBLE SHOOT ING Problem Possible Cause Solution Does not cut Dull bl ades Sharpe n blades . Worn or brok en bl ades R epla ce blade s. (Re place pairs only .) Inco rrect PTO sp eed Be sure PT O spe ed is set at 54 0 or 1000 RPM. Ma ke sure to che ck your u nit’s rated PTO speed . Groun d speed to [...]

Dealer Service 21 29977 (R ev . 1/23/2009) DEALER SERVICE The info rmation in thi s se ction is written for de aler ser - vice pers onnel . The repair des cribed herein requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and money ah[...]

22 Dealer Service 29977 (R ev . 1/23/2009) Removing G earbox from Cut ter Remove safety sh ielding . Remove t op cover and siphon ge ar lu be from gea rbox. Rem ove dr ive lin es. Remo ve cros sbar (se e Cross bar Remo val). Remove gearbox from cu tter . Gearbox Assembly - Cutter Head Press cups i nto main housi ng until they seat a gains t machine[...]

Dealer Service 23 29977 (R ev . 1/23/2009) Figure 6 . Crossba r Pulle r T o remove cro ssbar w ith hydr aulic j ack, install the cle- vis (1 ) usi ng th e blade pin s pacers, keyho le plate s an d bolts to ea ch e nd of crossbar. Position squa re t ube (5) with thre aded nu t portion down. Attach squa re tub e to the clevis es u sing cr ossbar pull[...]

24 Dealer Service 29977 (R ev . 1/23/2009) NOTICE ■ Incorrect ly shimm ed cro ssbars can cau se costly damage to bearings and gearbox es. Follow these steps to obt ain a prop erly shimmed cross bar . Figure 8 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loc tite and foreign mat erial fro m gearbox vertic al sh aft and hole in[...]

Dealer Service 25 29977 (R ev . 1/23/2009) 4. When you a re cer tain you ha ve corre ctly determin ed the pr oper shi m pack, remo ve cr ossb ar and apply bl ue Locti te retaining c ompound to vertic al shaft. Wh en fit between shaft and cr ossb ar is tight, us e Loctite sparing ly . Whe n fit is loo se, complete ly c oat the sha ft. NOTE: Do not a[...]

26 Dealer Service 29977 (R ev . 1/23/2009) 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Figure 16 . Figure 16 3. Clamp cup in vise a s shown i n Figur e 17 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat ste p 2 & s tep 3 fo r opposi te cu p. Figu[...]

Dealer Service 27 29977 (R ev . 1/23/2009) hammer . See Figur e 19. Install s nap ring an d repeat on oppos ite cu p. 4. Repeat step 1 & step 2 to in stall rem ainin g cups in remaini ng yoke. 5. Move both yo kes in al l dire ctions t o check for f ree moveme nt. If mov ement is rest ricted, ra p on yokes sharpl y with a ham mer to r elieve any[...]

28 Dealer Check List 29977 (R ev . 1/23/2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each item as it is fo[...]

Assembly 29 29977 (R ev . 1/23/2009) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . It sh ould b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. The cutter is shippe d partially ass embl ed. Assemb ly will be easie r if [...]

30 Assembly 29977 (R ev . 1/23/2009) Inst all Drive Shaf t See parts draw ing on page 36. Slide c lutch and s quare s haft ass embly o nto ge arbox shaft, using two 1/4 " keys . Secu re with 7/16 hex bolt through cross hole and tighten secur ely . Slip tubular outer dr ive ass embly ( 19) over square shaft until closed. Install shie ld (42) on[...]

Assembly 31 29977 (R ev . 1/23/2009) Side Dri ve Inst allation ( Figure 23) Figure 23 . Side D rive Ins tallatio n Assemb le inne r drive as semb ly (3) into outer d rive assembl y (5). Check to en sure drive sha ft and U-joi nts are ind exed p roperly . The small pin o n end of squar e shaf t sh ould mat e with oute r drive f or pr oper inst al la[...]

32 Assembly 29977 (R ev . 1/23/2009) T ire and Skid Asse mbly Inst allation Refer to parts dra wing on page 38. The mowe r is s hipped with s kids ass emble d to rear corn ers. If tires and wheels are us ed, assem ble the so lid lam i- nated tire (24) to cu tter fram e with one lock wash er (62), and s ecure with one 1" NF hex n ut (61). If sk[...]

Assembly 33 29977 (R ev . 1/23/2009) T ailw heel (Optional) The tailwheel is ideal for mowing on relative ly level ground, orc hards, etc . It may not be too us eful when mowing di tch ba nks a nd rough ground . T o install tail wheel, position angl e fram e with c ross p ipe of tailwheel frame between two f orward lugs on cen ter frame and i nstal[...]

34 Assembly 29977 (R ev . 1/23/2009) NOTES[...]

Part s 35 29977 (R ev . 1/23/2009 ) P ARTS INDEX CENTER SECTION ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 CUTTER HEAD S ECTION ASSE MBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 T UBULAR SIDE DRIVE AS SEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

36 Part s 29977 ( Rev . 1/23/200 9) CENTER SECTION ASSEMBLY[...]

Part s 37 29977 (R ev . 1/23/2009 ) CENTER SECTION ASSEMBLY HARDW ARE R E F P AR T QTY DESCRIPTION 1 ----- 1 Outer s ide drive asse mbly (pg 40) 2 ----- 1 Inner si de drive assembly (pg 4 0) 3 9697 1 5 40 RPM C enter frame (includes gear box and shie lds) -or- 3 8427 1 1 000 RPM Center frame (includes gear box and shie lds) 4 2 9476 1 Count erweigh[...]

38 Part s 29977 ( Rev . 1/23/200 9) CUTTER HEAD SECTION ASSEMBLY[...]

Part s 39 29977 (R ev . 1/23/2009 ) CUTTER HEAD SECTION ASSEMBLY HARDW ARE REF P AR T QTY DESCRIPTION 1 1 1041 * 1 3/8 x 3/8 x 2-7/8 Key 2 29269 1 1-5/8 Clamp cr ossbar (inc l. #2A) 2A 29272 1 1-5/8 x 2-1/4 x 7 GA W asher 3 1 1204 A/R 13/16 x .010 Shim wash er 4 7828 1 3/4 x 2-1/2 x 1/4 W asher HT 5 4616 1 3/4 NC x 1-1/2 HHCS GR5 6 32602 2 1-1/2 Bl[...]

40 Part s 29977 ( Rev . 1/23/200 9) T UBULAR SIDE DRIVE ASSEMBLY REF P AR T QTY DESCRIPTION 1 13964 1 1-1/2 Sq uar e sh aft 35R yoke 28 " 2 25766 1 Y oke, tube & bearing s tub 3 3886 * 4 1/4 x 1/4 x 1-1 /4 Key 4 23484 2 Side drive bearing bl ock ass embly 5 23385 2 Side drive bearing bl ock 6 195 * 2 S traight 1/ 8 pipe thre ad grease fitt[...]

Part s 41 29977 (R ev . 1/23/2009 ) CUTTER HEAD GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 1 1 15 5 1 S10 5 1 .35: 1 G ear box co mple te -or- 1 1 1050 1 S106 1:1 G ea rbox c ompl et e 2 1 1007 1 1-5/8 Flanged n ut 3 1 1010 2 Seal for 2-1/8 shaft 4 1 1054 2 1-5/8 x 2-1/ 8 x 5/8 Sleev e 5 1111 4 4 B e a r i n g c o n e 6 1111 5 4 B e a r i n g c [...]

42 Part s 29977 ( Rev . 1/23/200 9) INPUT GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 25731 1 540 RP M Gearbo x 1:1 -or- 1 33315 1 1000 RPM Gearbox 1.5:1 2 4510 * 1 1/2 Pipe pl ug 3 1686 * 4 3/8 NC x 3/4 HHCS GR5 4 23051 1 Gearbox cov er 5 1 1442 1 .062 x 4-1/ 2 ID x 5 Gasket 6 18088 1 540 RPM I nput gear s haft a sy 1.5 -or- 6 33316 1 1000 RPM I[...]

Part s 43 29977 (R ev . 1/23/2009 ) FRONT HALF OF 2-JOINT DRIVE 35R ST ANDARD DRIVE LO NG DRI VE R E F 540 RPM 1000 RPM QTY DESCRIPTI ON 1 9476 33318 1 Tub ular shaf t & join t 35R, 1 1-1/2" 2 23495 23495 1 Tub ular 1 1-1/2" shaft & yoke 35R 3 1 10 1 10 1 Univer sal joint repair kit 35R 4 1 15 10938 1 Quick detac h U-joint yo ke 3[...]

44 Part s 29977 ( Rev . 1/23/200 9) SLIP CLUTCH AS SEMBLY REF P AR T QTY DESCRIPTION 1 25769 1 6S Clutch 1.5 B 35R x 14-1/2" Squ are shaft 2 23488 1 1-3/16 Square shaft with yoke 35R, 14-1/ 2" 3 1 1 0 1 U-J oint repai r kit 35R 4 13931 1 6S Clutch back-up pla te 5 19459 2 Frictio n disc, 4 x 6.15 6 13928 1 6S Clutch yoke an d plate 35 R 7[...]

Part s 45 29977 (R ev . 1/23/2009 ) INTEGRAL U-JOINT SHIELDING (USED ON EARLIER MACHINES) U-JOINT SHIELDING (PLASTIC) (USED ON LATER MACHINES) ST ANDARD DRIVE LONG DRIVE R E F P ART QTY DESCRIPTION 1 24441 1 Integral U-j oint shield k it, st andard 2 7398 2 Integral shie ld snap ring 3 4677 2 Nylon rect angula r groove b earing 35R 4 24443 1 U-Join[...]

46 Part s 29977 ( Rev . 1/23/200 9) 3-1/2" BORE & 8" STRO KE HYDRAULIC CYLINDER W oods purcha ses hydr aulic cyli nders from various ma nufac- turers. Th ese cylind ers have small dime nsional diffe rences. Each cy linder ha s a brief i dentifica tion note. Read each note and f ind the dime nsions o r identifi cation fea tures for you[...]

Part s 47 29977 (R ev . 1/23/2009 ) Prince - Cylin der barrel (12) le ngth is 10-1 /6" long. Dia meter of cyli nder rod (19 ) is 1-1/8" . Prince - Cylind er barrel (12) lengt h is 10-1/2" long. Diamet er of cyli nder rod (19 ) is 1-1/4" . Lantex or Hydroli ne - S tam ped or cast o n butt housi ng (8) or rod end h ousing (3 ). 2F[...]

48 Part s 29977 ( Rev . 1/23/200 9) 1 S POOL, 3-W AY V ALVE (OPTION AL) REF P AR T QTY DESCRIPTION 1 26995 1 1 S pool, 3-way val ve w/open c enter , comp lete 2 31097 2 Lift chec k poppe t 3 31087 1 Check plug g asket 4 31098 1 Lift chec k guide p lug (inclu des 2 & 3) 5 ----- ** - O-Ring gasket 6 ----- ** - Detent housin g 7 ----- ** - Detent [...]

Part s 49 29977 (R ev . 1/23/2009 ) PNEUMATIC T AILWHEEL ASSE MBLY REF P AR T QTY DESCRIPTION 1 13860 1 Pneumati c ta ilwheel as y comp lete 2 14125 1 T ailwheel yo ke asse mbl y 3 7276 1 7/16 x 2-1/2 S pirol pi n 4 19459 1 Friction disc, 4 x 6.15 5 14135 1 T ail wheel damp ener top pl ate asy 6 195 * 1 S traight 1/8 pipe thre ad grease fitting 7 1[...]

50 Part s 29977 ( Rev . 1/23/200 9) PNEUMATIC TIRE ASSEMBLY FOR T AILWHEEL HUB ASSEMBLY FOR PN EUMATIC TAILWHEEL REF P AR T QTY DESCRIPTION 1 ----- 1 Rim for 18 x 9.5 x 8 tire 2 1258 5 1/2 NF x 1-1 /8 Wheel b olt 3 ----- 1 18 x 9.5 x 8 6-Ply ri b tire 4 ----- 1 18 x 9.5 x 8 Inn er tube 5 14255 1 18 x 9.5 x 8 Rib tir e and 5 -ho le wheel REF P AR T [...]

Part s 51 29977 (R ev . 1/23/2009 ) T AILWHEE L ASSEMBL Y REF P AR T QTY DESCRIPTION 1 12577 1 4 x 8 T ire w/rim 5" wide 2 1 1 131 1 T ailwhe el yo ke w ith 1" hol e & o ffset side arm (used with light #23 02 hub assemb ly only) 2 15580 1 T a ilwhee l clevis 3 4674 1 3/8 x 2 S pirol pin 4 1 101 1 2 1-1/2 x 1-5/8 x 1 -1/2 Bronze bushin[...]

52 Part s 29977 ( Rev . 1/23/200 9) T AILWH EEL & GAUGE WHEEL ASSEMBLY GAUGE WHEEL & T AILWHEEL HUB & AXLE ASSEMBLY The light- duty o r standard h ub with 1" a xle shaft was used o n the tailwhe el on ear ly machi nes and mu st be u sed wit h #12876 yo ke wit h offset si de arm an d 1" ho le. It is also use d on c urrent p rod[...]

Part s 53 29977 (R ev . 1/23/2009 ) CROSSBAR PULLER ASSEMBLY STUMP JUMPER (OPTIONAL) REF P AR T QTY DESCRIPTION A 881 1 1 Crossb ar puller c omplete 1 19914 2 Crossbar p uller clevi s 2 3097 4 5/8 NC x 4-1/2 HHCS GR5 3 230 * 4 5/8 NC Hex nut REF P AR T QTY DESCRIPTION 4 24879 1 Cro ssba r pul ler pad asse mbly 5 24876 1 Cro ssba r pul ler tube asse[...]

54 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F a stene rs must al wa ys be replace d with t he same grade as spec ified in the m anual par ts lis t. Always use the prope[...]

Appendix 55 Bolt T orque & Size Ch arts (Rev . 3/2 8/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .......... .......... ........... A griculture ASABE ............ ........ American Soci ety of Agr[...]

56 Index 29977 (R ev . 1/27/2006) INDEX ASSEMBLY Dealer Set- up Instr uctio ns 29 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 28 Pre-De liver y (Dea ler’ s Resp onsib ility ) 28 DEAL ER SERVI CE 1-Spool , 3-Way Valv e 27 Crossb ar Installa tion 23 Removal 22 Shim ming 23 Gearbo x Mainten ance 2 1 Assemb ly - Cutt er Head 22 Assemb[...]

F - 3079 (Rev 1 1/24/2008) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEq uipment. com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T ur n Mo wers and W oods B oundary TM Utility V ehicles) Please Enter Info rmation Bel ow a nd Sa[...]

F-8494 (Rev . 6/ 23/2005) W oods Eq uipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 61061 815- 7 32-2141 tel 815- 7 32- 758 0 fax www . W oodsEquipm ent.com ©1995 Woods Equipment Company . All rights reserved. W OODS, the Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment [...]