Yamaha FJR 13AEX 202-28199-12 инструкция обслуживания

2D2-28199-12 FJR13AEX(C) OWNER’S MANUAL LIT-11626-21-62[...]

EAU10041 U2D212E0.book Page 1 Wednesday, October 17, 2007 5:01 PM[...]

INTRODUCTION EAU10080 Congra tulati ons on you r purch ase of the Yamaha FJR13A EX(C). Th is model is the resu lt of Ya maha’s vast exper ience in the pr oductio n of fine sporting , tour ing, and pace settin g racing ma chines. It repre sents the high degr ee of craft smans hip and reli abili ty that hav e made Yamaha a le ader in th ese fields [...]

IMPORTANT MANUAL INFORMATION EAU1013 1 Parti cular ly impo rtant in forma tion is disti nguis hed in this manua l by the foll owi ng nota tions: NOTE: ● This ma nual sho uld be cons idere d a permane nt part of this mot orc ycle and shou ld remai n with i t even if th e moto rcycle is subs equent ly sold . ● Yamaha continu ally see ks advanc em[...]

IMPORTANT MANU AL INFORMATION AND UNTIL YOU HAVE BEEN TRAIN ED IN S AFE AND PROP ER RIDIN G TECHNIQUES. REGULAR I NSPECTIONS AND CAREFUL MAINTENAN CE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPAB ILITIES A ND THE RE LIABILITY OF THIS MOT ORCYCLE. *Pro duct a nd spe cif icati ons ar e sub ject to chan ge wi thout n otic[...]

IMPORTANT MANUAL INFORMATION EAU10192 FJR13AEX(C) OW N E R ’ S MANU AL ©2007 by Y amaha Motor Corporation, U .S.A. 1st edit ion, Oct ober 2007 All rights reserved. Any reprinting or unauthorized use without th e written permission of Y amaha Motor Corp oration, U .S.A. is expressl y prohibited. Printed in Japan. P/N LIT -1162 6-21-6 2 AFFIX DEAL[...]

TABLE OF CONTENTS SAFETY INFORMATION ............. ..... 1-1 Location of import ant labels ...........1-5 DESCRIPTION ............ ................. ..... 2-1 Left view ............... ................. .......... 2-1 Right view .................. ................. ..... 2-2 Controls a nd instruments ...... .......... 2-3 INSTRUMENT AND CONTROL FUN[...]

TABLE OF CONTENTS Checki ng and lubricating the center stand and sidestand ...... .. 6-26 Lubricatin g the swin garm pivo ts ...6-27 Lubricatin g the rear s uspension . ..6-27 Checking the fron t fork .......... .......6-27 Checking the ste ering ................. ..6-28 Checking the whee l bearings ..... ..6-29 Battery ....... ................ ...[...]

1-1 1 SAFETY INFORMATION EAU10281 MOT ORCYC LES A RE SIN GLE TRACK VEHICLES. THEIR SAFE USE AND OPER ATI ON AR E DEPE ND ENT UPON THE USE OF PROPER RIDING TECH NIQ UES AS WEL L AS TH E EX- PERTISE OF THE OPERATOR. EV- ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RID ING THIS MO TOR- CYCL E. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRU[...]

SAFETY INFORMATION 1-2 1 due to EXCESSIVE SPEED or un- derc orneri ng (in suffic ient l ean an- gle fo r the spee d). • Alway s obey the s peed lim it and never trav el f aster than w arra nt- ed by ro ad an d traffi c con dition s. • Alway s signa l befor e turnin g or chan ging lane s. M ake sur e tha t othe r motorists can see you. ● The p[...]

SAFETY INFORMATION 1-3 1 Loadin g The to tal weight of the o perator, pas- senger, acce ssories and ca rgo must not exce ed the ma ximum load li mit. When lo ading w ithin this weig ht limi t, keep the f ollowing in mind: ● Cargo and a cces sory we igh t shoul d be kept as low an d close t o the mo torcycl e as possibl e. Make sure t o distr ibu [...]

SAFETY INFORMATION 1-4 1 tor an d may limit c ontrol a bility, therefo re, such accesso ries are not re comm ende d. ● Use ca utio n whe n addi ng el ectr i- cal accesso ries. If electr ical acces - sories e xceed th e capac ity of t he motor cycle ’ s electrica l system, an elec tric failu re coul d result, which could cause a dang erous loss [...]

SAFETY INFORMATION 1-5 1 EAU10381 Location of important labels Plea se re ad the f oll owing i mport ant lab els c arefu lly b efore o per ating this v ehicl e. U2D212E0.book Page 5 Wednesday, October 17, 2007 5:01 PM[...]

SAFETY INFORMATION 1-6 1 1 California onl y 2 California onl y 4 3 kg (7 lbs) 3TB-24877-A0 LOAD LIMIT 3 California onl y PRESS. REGULA TOR U2D212E0.book Page 6 Wednesday, October 17, 2007 5:01 PM[...]

SAFETY INFORMATION 1-7 1 5 7 6 8 9 CA UTION Cleaning with alkaline or acid cleaner , gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.90 kgf/cm 2 }, 42psi 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.90 kgf/cm 2 }, 42psi 3P6-21668-00 U2D212E0.book Page 7 Wednesday, October 17, 20[...]

DESC RIPTION 2-1 2 EAU1041 0 Left view 1. Accessor y box (page 3-20) 2. F ront f ork spri ng preload adjusting bolt (page 3-23) 3. F ront f ork rebound dam ping f orce adjusting knob (page 3-23) 4. Owner ’ s tool kit (page 6-1) 5. Rider seat ( page 3-17) 6. P assenger seat (page 3-17) 7. Final gear oil filler bolt (page 6-14) 8. Final gear oil dr[...]

DESCRIPTI ON 2-2 2 EAU10420 Right view 1. Storage compar tment (page 3-20) 2. Fuel tank cap (page 3-15) 3. Fuse box (page 6-30) 4. Windshield (page 3-10) 5. Battery (page 6-29) 6. Main fuse (page 6-30 ) 7. F ront f ork compression damping force adjusting screw (page 3-23) 8. Brak e pedal (page 3-13) 9. Shock absorber assem bly rebound damping force[...]

DESC RIPTION 2-3 2 EAU1043 0 Controls and instruments 1. Rear view mirror (page 3-23) 2. Left handlebar s witches (page 3-10) 3. T achom eter (page 3-5) 4. Speedometer (page 3-4) 5. Multi-function display (page 3-5) 6. F ront brake fluid reser voir (page 6-23) 7. Right handlebar switches (page 3-10) 8. Brake le v er (page 3-13) 9. Throttle grip (pa[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-1 3 EAU40472 YCC-S sy stem This ve hicle featur es the YCC -S (Yama ha Chip Contr olle d-Shi ft) sys- tem. The ba sic fu nction of this s ystem allows the r ider t o shif t gear s with out th e use of a clutch lever. Fur thermor e, a shift lever is equ ipped o n the ha ndle bar, al lowi ng the ride r to choose to [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-2 3 EAU10660 OFF All el ectri cal system s are off. The key can be re moved. EAU10690 LOCK The stee ring is loc ked, and all el ectri cal syst ems are off . The key can be re- moved . To lock the stee ring 1. Turn t he handle bars all t he way to the left or right. 2. Push the ke y in from t he “ OFF ” po- si[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU11060 Neutral indicator light “” This i ndica tor lig ht co mes on when the trans miss ion is in the neut ral po sitio n. EAU11080 High beam indi cator light “” This i ndica tor lig ht co mes on when the high beam o f the hea dligh t is swi tched on. EAU11120 Oil leve l war ning light “” This w [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-4 3 NOTE: In or der to be abl e to move the ve hicle afte r it has stop ped, if sh ifting is impos - sibl e using th e hand shift lever and sh ift peda l, pro ceed a s fo llow s: Plac e the vehicle o n the centers tand, then wh ile ro tati ng the r ear w heel, p ush the sh ift peda l rod and piv ot forwa rd un- t[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 EAU11872 Tachometer The el ectr ic tach omet er allo ws the ride r to mon itor t he en gine speed and ke ep i t with in the id eal power range. When the k ey is turne d to “ ON ” , the ta- chom eter needl e will sw eep on ce across t he r/mi n range a nd then retur n to ze ro r/m in in order to tes t the e[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-6 3 Odometer and tripmeter modes Pushi ng t he “ SEL EC T ” button switc hes the dis play b etween th e odo mete r mode “ ODO ” and th e tripme ter mod es “ TRIP 1 ” and “ TRIP 2 ” in the follow ing order: ODO → TRIP 1 → TRIP 2 → ODO NOTE: When sel ecting “ TRIP 1 ” or “ TRIP 2 ” , t[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 Fuel meter The fuel me ter i ndicat es the amou nt o f fue l in th e fu el ta nk. T he di spla y seg - ments of the fuel m eter disa ppear to- ward s “ E ” (Empty) as the fuel level decreases. When the last segme nt star ts flashi ng, ref uel as s oon as po ssi- ble. W hen th e ke y is tu rned t o “ ON ?[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-8 3 Ambient t emper ature, instan ta- neous fuel consumption and aver- age fuel consumption mo des Push the “ RESET ” butt on to s witch the displa y betwe en the ambi ent tem pera - ture mo de “ Air ” , the instanta neou s fuel cons umption m ode “ MPG ” and the a v- erage fuel con sumpti on mo de ?[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 3 Avera ge fu el con sum ption m ode This disp lay shows the av erage fue l cons umpt ion since it w as las t res et. When t he ave rage fu el cons umptio n mode i s select ed, the display f lashes for fi ve sec onds, and th en “ AV_ _._ MPG ” (average d istance t hat can be trav eled us ing 1.0 US .gal of f[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-10 3 EAU12347 Handlebar swi tches Left Right EAU12400 Dimmer switch “ / ” Set th is swi tch to “” for the hi gh beam an d to “” for the low beam. EAU12460 Turn signal switch “ / ” To sign al a ri ght-ha nd turn , push th is switch t o “” . To sign al a left -hand turn, pu sh this switch to “[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 3 EAU12660 Engine stop sw itch “ / ” Set this sw itch to “” bef ore st arting the en gine. Set this swi tch to “” to stop th e engi ne in case of an em ergen - cy, such as when t he vehicle overturns or wh en the throttl e cab le is stuck. EAUM1131 Start swit ch “” Push thi s switch while applyi[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-12 3 and releas e this s witc h after st art- ing the engine to ena ble han d shifti ng. EAU40492 Shift pedal This v ehicle i s equipp ed wit h a con - stant- mesh 5-spee d transmi ssion. The shift pe dal is lo cate d on the le ft side of the engi ne. Neu tral is at the bottom po- sition . NOTE: It is impossi ble[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 3 EAU40481 Hand shift lever “” / “” The hand shift leve r mus t be e nabl ed by pre ssing the hand shi ft con trol switch prior to shi fting gea rs. Pull the “” side of the l ever with y our index f inger to shift u p, and p ush the “” side of th e lever with yo ur thumb t o shift d own. EAU2682[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-14 3 EAU39531 ABS The Yamaha ABS (Anti- lock Brake Syste m) fea tures a du al el ectron ic con- trol syst em, whic h acts on the fro nt and rear brakes in depe nden tly. The A BS is monito red by an E CU (El ectroni c C on- trol U nit), which will h ave reco urse to manual brak ing if a m alfu nctio n oc curs. W [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-15 3 EAU13072 Fuel tank cap To open the fuel tank cap Open the f uel tank cap l ock co ver, in - sert t he key in to the lock, and then tu rn it 1/4 tur n cloc kwis e. The lo ck will be re- leas ed and the fuel tank ca p ca n be opened . To clo se the fuel t ank cap 1. Pu sh th e fue l tank cap i nto pos ition wit[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-16 3 CAUTION: ECA10070 Immediately wi pe off spilled fuel with a cle an, dry, soft cl oth, sinc e fuel ma y det eriorat e pai nted surfac- es or plastic pa rts. EAU13300 CAUTION: ECA11400 Use only unleaded gas oline. The use of lead ed gaso line w ill caus e severe damage to internal engine parts, such a s th e v[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-17 3 EAU39492 Seats Passen ger seat To rem ove the passe nger s eat 1. Insert th e key into the pa ssenger seat lock, an d then tu rn it cou nter - clock wis e. 2. Li ft the fro nt of th e passe nger seat and pul l it f orwa rd. To i nstall t he pa ssen ger s eat 1. Inser t the pr ojecti ons on the rear o f the p [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-18 3 2. Instal l the pass enger sea t. NOTE: ● Make s ure th at the seat s are p rop- erly sec ured be fore riding . ● The r ider seat height can be ad- justed to chan ge the riding po si- tion. (Se e page 3-18.) EAU39632 Adjusting the rider seat height The ride r seat heigh t can be ad jus ted to one of tw o[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-19 3 5. Ins ert th e proj ectio n on the f ron t of the r ider sea t into seat hold er B as show n. 6. Alig n the pr ojectio n on the bo ttom of th e rider seat wi th the “ H ” posi- ti on slot, and th en push the r ear o f the sea t down to loc k it in place a s show n. 7. Inst all the pa ssenger se at. To ch[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-20 3 6. A lig n the pr oject ion o n the bottom of the r ider seat wit h the “ L ” posi - tion s lot, and th en push the rear of the se at do wn to loc k it in p lace a s shown. 7. Instal l the pass enger sea t. N O TE: Make s ure th at th e seats a re p roperl y secure d before riding . EAU14461 Storage comp[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-21 3 2. Rem ove the ke y. CAUTION: ECA11800 Do no t pl ace h eat-sen sitiv e item s in the acc essor y box. Th e access ory box g ets extre mely h ot es pecia lly when the engine is running or is hot. W ARNI NG EWA11421 ● Do not exceed the l oad limi t of 0.3 kg (0.6 6 lb) fo r the acce sso ry box. ● Do n ot e[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-22 3 EAU39621 Opening and closing the cowl- ings The co wlings can be tilt ed back 30 mm (1.18 in) for add ed ventil ation to suit the ridi ng cond itions . To open a cowling 1. Remove th e quick fast ener screws. 2. P ull the co wling to the open posi- tion, an d then inst all the qu ick fa s- tener screws. To c[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-23 3 EAU39671 Rear view mi rrors The re ar vi ew mi rrors of th is ve hicle can be fold ed fo rward or back ward fo r park - ing in narrow spaces. Fold the mirrors back to t heir orig inal posit ion befo re riding . W ARNI NG EWA14371 Be sure to fold the re ar view mirrors back to their orig inal position before r[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-24 3 Rebound damping force To inc rease the rebo und dam ping fo rce and ther eby ha rden th e rebou nd dam p- ing, t urn the ad justing kn ob on ea ch fork leg in direc tio n (a) . To de crea se th e rebo und damp ing forc e and there by softe n the rebo und damp ing, tu rn the adjust ing knob on each for k leg [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-25 3 EAU14911 Adjusting the s hock absorber assem bly This shock a bsorber as sembly is equip ped wi th a spring preloa d adju st- ing leve r and a reb ound da mping fo rce adjust ing knob. CAUTION: ECA10100 Never attempt to turn an adjusting mechanism be yond the maximum or minimum settings . Spring preload For r[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-26 3 ● Do not deform or damage the gas c ylinder in any w ay, as this will result in poor dampin g per- formance. ● Always have a Yamaha dealer servic e th e shoc k abso rbe r. EAU40501 Grip warmer adjusting knob This v ehicle is equipp ed with g rip warmers , whi ch can on ly be used when the en gine is runn[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-27 3 EAU15301 Sidestand The side stand is loca ted on th e left side of the f ram e. Rais e the si destan d or lower it wi th your foot w hile ho lding t he vehi cle uprig ht. NOTE: The built -in si destand sw itch is part of the ig nition circu it cut-of f system, w hich cuts the i gniti on in cert ain situa tion[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-28 3 With the engine turned off: 1. Move the sidestand do wn. 2. Make sure that the engine stop switch is turned on. 3. T urn the ke y on. 4. Shift the transmission into the neutral position. 5. Keep the front or rear brak e applied. 6. Push the star t s witch. Does the engine start? With the engine still running[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-29 3 EAU39651 Auxiliary DC jac k This vehicl e is eq uipp ed wit h an aux ilia- ry DC jack in the acc essory box. A 12-V ac cessory con nected to t he auxilia ry jack can be u sed wh en the ke y is in the “ ON ” positi on and sh ould only be us ed wh en the engine is r unning . CAUTION: ECA15430 The accessory [...]

PRE-OPERATION CH ECKS 4-1 4 EAU15593 The con dition of a vehicle is th e owner ’ s re sponsibi lity. V ital co mponents can start to deter iorate quickly and unex pected ly, even if the v ehicle remain s unused (for example , as a re sult of exposu re to t he elem ents) . Any da mage, fluid l eakag e or los s of tir e air p ressur e cou ld ha ve [...]

PRE-OPERATION CHE CKS 4-2 4 EAU15605 Pre-operation check list ITEM CHECKS P A GE Fuel • Check fuel le vel in fuel tank. • Refuel if necessar y . • Check fuel line for leakage. 3-15 Engine oil • Check oil le vel in engine. • If necessar y , add recommended oil to specified lev el. • Check vehicle f or oil leakage. 6-11 Fina l gea r oil ?[...]

PRE-OPERATION CH ECKS 4-3 4 Thr ottle grip • Make sure that oper ation is smooth. • Check cable free pla y . • If necessar y , have Y amaha dealer adjust cable free play and lubricate cable and grip housing. 6-17, 6-25 Contr ol cables • Make sure that oper ation is smooth. • Lubricate if nece ssar y . 6-25 Wheels and tires • Check f or [...]

OPERATION AND IMPORTANT RIDING PO INTS 5-1 5 EAU15950 W ARNI NG EWA10270 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it i n a closed area for an y length of ti[...]

OPERATION AND IM PORTANT RIDING POINTS 5-2 5 CAUTION: ECA15540 The following wa rning lights and in- dicators should come on for a few seconds, then go off. ● Oil level wa rning light ● Engine trouble/YCC-S indi ca- tors and warning light ● ABS warning light If a warning light or an indicator does not go off, see page 3-2 for the correspondin[...]

OPERATION AND IMPORTANT RIDING PO INTS 5-3 5 The ge ars can b e shifte d using eithe r the shif t peda l or the ha nd shift le ver. The ha nd sh ift le ver ha s to be enabl ed by pre ssing the hand shi ft con trol switch pr ior to bein g used. R efer to page 3- 12 fo r the shif t peda l operat ion, and to pa ges 3-1 1 and 3-13 for the hand shi ft l[...]

OPERATION AND IM PORTANT RIDING POINTS 5-4 5 NOTE: To avo id dama ging the YC C-S clut ch, the di spl ay f lashe s wh en it i s n ecess ary to do wnshift. If this occurs, do wnshift until the displ ay stops fl ashing. EAU16720 Recommended shift points The r ecomm ende d sh ift p oints durin g accel erati on and dece ler ation ar e shown in the tabl[...]

OPERATION AND IMPORTANT RIDING PO INTS 5-5 5 EAU40581 Parking When pa rking, st op the engine by t urn- ing th e main switch t o “ OFF ” , and then remove the ke y. NOTE: When the m ain sw itch is tu rned to “ OFF ” an d the tra nsmissio n is in gear, the rear wh eel cann ot be move d. W ARNI NG EWA14521 ● Always stop the en gine usin g t[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-1 6 EAU17231 Safety is an obli gation of th e owne r. Pe- riod ic inspe ction , adju stment an d lubri- cation will keep yo ur vehicl e in the safes t and mos t effic ient co ndit ion po s- sibl e. The m ost import ant po ints of motor cycle inspecti on, adju stment, a nd lubri catio n ar e expl ained o n th[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-2 6 W ARNI NG EWA10340 Modifications not approved by Yamaha may cause loss of perfor- manc e, exce ssive e missio ns, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. U2D212E0.book Page 2 Wednesday, October 17, 2007 5:01 PM[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-3 6 EAU17600 Periodic ma intenance chart for the emis sion control sy stem * S ince thes e items requ ire speci al tools, data an d technica l skills, have a Yamaha deale r perfo rm the service . No. ITEM R OUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-4 6 EAU32185 General maintenance and lubrication chart No. ITEM ROUT INE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 month s 8000 mi (13000 km) or 12 mo nths 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 1 * Air filter ele[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-5 6 9 * Swingarm pivo t bearings • Check bearing as semblies for looseness. • Moderately repack with lit hium- soap-based grease. √ Repack. 10 * Steering bearings • Check bearing as semblies for looseness. • Moderately repack with lit hium- soap-based grease ev ery 160 00 mi (25000 km ) or 24 month[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-6 6 18 * Shock absorber as- sembly • Check operation and for oil leak- age. • Replace if necessary . √√√√√ 19 * Rear suspension link piv ot s • Apply lithium-soap-based grease lightly . √ 20 Engine oil • Change (warm engine before draining). √√√√√√ 21 * Engine o il fil ter ca[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-7 6 * S ince thes e items requ ire speci al tools, data an d technica l skills, have a Yamaha deale r perfo rm the service . NOTE: From 24000 mi (3700 0 km) or 36 m onths, repeat the mainte nance i nterval s star ting f rom 800 0 mi (13 000 km) or 12 mont hs. EAU40810 NOTE: ● The air f ilter needs mor e fr[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-8 6 EAU18771 Removing and installing pan- els The p anels sh own ne ed to be remov ed to pe rform some of th e mai nten ance jobs descri bed in this chapter. Refer to this s ectio n each tim e a pane l needs to be r emoved a nd insta lled. EAU39550 Panel A To rem ove th e pa nel Remove t he bolt s and th e [...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-9 6 To ins tall the pan el 1. Place th e panel in t he original p osi- tion, an d then insta ll the bo lts an d the qui ck fasten er sc rews. 2. In stall the seats . EAU19642 Checki ng the spark pl ugs The spark plu gs are i mport ant engi ne compon ents , which s hould be chec ked perio dical ly, preferab l[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-10 6 Befor e ins tal ling a sp ark pl ug, the sp ark plug gap shou ld be m easured with a wire thi ckness gauge and, if necess ary, adjust ed to sp ecifica tion. Clean the surfa ce of the s park plug gask et and i ts mati ng sur face, and th en wip e off an y g rime from the spar k plug thre ads. N O TE: If[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-11 6 EAU19883 Engine oil and oil filter car- tridge The en gine oil le vel s hould b e che cke d befor e each ri de. I n additi on, the oil must be changed a nd the o il filter car- tridge repla ced at th e interv als spe ci- fie d in the periodi c main tenanc e and lubri catio n ch art. To check the e ngine[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-12 6 NOTE: An oi l f ilter wrenc h is av ailabl e at a Yama ha de aler. 6. Ap ply a thin coa t of engine oil to the O- ring of th e new oil filt er car- tridge . N O TE: Make s ure th at the O-r ing is properl y seated . 7. Inst all the ne w oil f ilter ca rtridg e, and then t ight en it to the spec ified t[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-13 6 NOTE: Be sure to wipe off spilled oi l on any parts after the en gine and ex hau st sys- tem ha ve cooled down. CAUTION: ECA11620 ● In order to pre vent clutch slip- page (since the engine oi l also lubricates the clutch), do not mix a ny chem ical additi ves. D o not use oil s with a diesel speci- fi[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-14 6 EAU20014 Final gear oil The f inal gear c ase mu st be chec ked for o il lea kag e bef ore ea ch ri de. I f any leakage is foun d, have a Ya maha dea l- er check an d repair the vehic le. In a ddi- tion , the fi nal ge ar oil must be ch anged as follo ws at th e interv als spe cified i n the pe riodi c[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-15 6 6. Instal l the oi l filler b olt, an d then tighte n it to th e speci fied torqu e. 7. Check th e final ge ar case fo r oil leakage . If oil i s leaking , check fo r the caus e. EAU20070 Coolant The cool ant lev el shoul d be check ed befo re each rid e. In ad dition, the cool - ant m ust be chan ged a[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-16 6 4. Add co olant or di stilled water t o raise the coolan t to the ma ximum level mark, in stall the coola nt res- ervoir ca p. CAUTION: ECA10471 ● If coolant is not available , use distilled water or soft tap water instead. Do not use hard water or salt water since it is harm ful to the engine. ● I[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-17 6 EAU40370 Air f ilter elem ent The ai r filt er e lemen t mu st be cleane d and r epla ced at the int erval s sp ecif ied in the perio dic mainte nanc e an d lubr i- cation char t. Have a Yama ha dea ler clea n and repl ace the a ir filt er elemen t. EAU44730 Checki ng the engine idling speed The en gine[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-18 6 EAU21401 Valv e clea rance The v alve cl earanc e chan ges w ith us e, resultin g in i mproper air-f uel mixt ure and/o r engi ne noise . To pr event t his from o ccurr ing, th e valv e clea rance must be adjuste d by a Yamaha de aler at th e inte rvals s pecified in the period ic mainte nance an d lub[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-19 6 can shift. Securely pack your heavi- est item s cl ose to the ce nter of the vehicle, and distribute the weight evenl y from s ide to si de. Pro perly adjust the sus pensio n for your load , and check the condition and pres- sure of your tires. NEVER OVER- LOAD YOUR V EHICLE. Make sure that the total we[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-20 6 This moto rcycle is equippe d with cast whee ls and tubel ess t ires wi th val ves. W ARNI NG EWA10480 ● The front and rear tires should be of the sam e make and de- sign, otherwise the handling char acteri stics of t he moto r- cycle cannot be guaranteed. ● After ext ensi ve tests , only the tires[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-21 6 EAU21960 Cast wheels To max imiz e the perfor manc e, dura bil- ity, an d safe oper atio n of your vehic le, note t he fo llowi ng p oints regard ing the spec ified whee ls. ● The wh eel rims should be check ed for cracks, bends or wa rpage be- fore ea ch ride . If any da mage is found, hav e a Ya mah[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-22 6 EAU40620 YCC-S clutch This model is eq uipp ed with a hyd rauli c clutch, t herefore, it is necessary t o check th e YCC-S c lutch flu id level and check th e hydrau lic system for leak age befor e each r ide. If the YC C-S clu tch plates wear out, sh ifting become s roug h or cl utc h slip page will o[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-23 6 cator gr oove has alm ost disapp eared, have a Yama ha d ealer repl ace th e brak e pads as a set. EAU22500 Rear brake pa ds Check ea ch rear br ake pad fo r damage and m easur e the li nin g thi ckness . If a brak e pad is damage d or if th e lining thick ness is less tha n 0.8 mm ( 0.03 in) , have a Y[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-24 6 ● The YCC -S c lutch flui d rese rvoi r is locate d behi nd panel B. (See pa ge 6-8.) Obse rve t hes e prec aution s: ● When chec kin g the fluid l eve l, make su re that th e top of the br ake and YC C-S clutch flu id r eservoi rs are lev el. ● Use only the rec ommend ed qual ity brake fluid, o [...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-25 6 EAU23091 Checking and lubricating the cables The op erati on of a ll con trol c ables and the co ndition of the cables should be chec ked before each r ide, an d the ca- bles and cable ends sh ould be lub ricat- ed if ne cessary . If a cable is d amaged or do es not mov e smo othly, have a Yamaha dealer[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-26 6 EAU23153 Checking and lubricating the brake leve r The op erati on of t he brak e leve r shou ld be chec ked bef ore each ride , and th e lever pivots shoul d be lubricat ed if nec- essary . EAU23212 Checking and lubricating the centerstand and sidestand The op eratio n of the c enters tand and side st[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-27 6 EAUM1650 Lubricating the swingarm piv- ots The swin garm pivot s must be lubricat- ed at the interv als spe cifie d in the pe ri- odic m ainte nance and lu bri catio n cha rt. EAU23250 Lubricating the rear suspen- sion The pivo ting poi nts of the r ear suspe n- sion m ust be lubricat ed at the int erva[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-28 6 CAUTION: ECA10590 If any damage is found or the front fork does not operate smoothly , have a Yamaha deale r chec k or re - pair it. EAU23280 Checking th e steering Worn or lo ose steer ing be arin gs ma y caus e danger . Theref ore, the opera tion of the steerin g must be checked as fol- low s at the [...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-29 6 EAU23290 Checking the wheel bearings The fron t and rear w heel be arings must be chec ked at the interval s specified in the pe riodi c mainte nance an d lubri ca- tion ch art. If ther e is pl ay in th e whee l hub or if the whee l does not turn smoot hly, have a Yama ha deal er check the wh eel bear i[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-30 6 ● KEEP THIS AND A LL BATTER- IES OUT OF THE REACH OF CHILDREN. To store the battery 1. If t he vehic le wi ll not be used for more than one mon th, re move th e batter y, full y charge it, an d then place it in a co ol, dr y pla ce. 2. If th e batt ery will be store d for mo re than two mo nths, chec[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-31 6 If a fuse is blow n, repla ce it as follo ws. 1. Turn the key t o “ OFF ” and turn o ff the el ectri cal ci rcuit i n qu estion . 2. Re move th e blow n fuse, an d then install a new fuse of the specifi ed amper age. CAUTION: ECA10640 Do not use a fuse of a higher amper- age r ating t han reco mmend[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-32 6 EAU40360 Headlight bulb If a headli ght does n ot c ome on, hav e a Yama ha dea ler check its el ectri cal ci r- cuit or repla ce the bulb . EAU39880 Front turn signal light If a fron t turn si gnal li ght does not come on, hav e a Ya maha dealer chec k its elec trica l circui t or replac e the bu lb. [...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-33 6 6. Instal l the pass enger sea t. EAU24310 Repl acing the li cense plate ligh t b ulb 1. Remove t he lice nse plat e light unit by removin g the screws. 2. Remove the soc ket (tog ether w ith the bu lb) by pu lling it out. 3. Remove t he def ective bulb by pull- ing it ou t. 4. In sert a new bulb i nto [...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-34 6 EAU25870 Troubleshooting Althou gh Yamah a motorcy cles rec eive a thorou gh inspe ction be fore s hipment from th e factor y, trou ble may occur dur- ing ope rat ion. Any probl em in the fue l, compressi on, o r igniti on system s, for exam ple, ca n caus e poor s tarti ng and loss of po wer. The fo l[...]

PERIODI C MAINTENANCE AND MINOR REPAIR 6-35 6 EAU42500 Troubleshooting charts Starting problems or poor engine performance W ARNI NG EWA10840 Keep away open fla mes and do not smoke while chec king or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel[...]

PERIODI C MAINTENANCE AN D MINOR REPAIR 6-36 6 Engine overheating W ARNI NG EWAT1040 ● Do not remove the radiator cap when the e ngine and radiator are hot. Scalding hot fluid and steam may be blown out under pressur e, which could cause serious injur y. Be sure to wa it until the engine has cooled. ● Place a thick rag, like a towel, over the r[...]

MOTORCY CLE CARE AND STORAGE 7-1 7 EAU37833 Matte color caution CAUTION: ECA15192 Some models are equipped with matt e colore d finishe d part s. Be sure to consult a Ya maha dealer for advice on what products to u se be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch o[...]

MOTORCYC LE CARE AN D STORAGE 7-2 7 cleaning products, solv ent or thinner, fu el (gas oline), ru st re- movers or inhibitors, brake flu- id, antifr eeze or e lectrolyt e. ● Do not use high-pressure wash- ers or st eam-j et clea ners sinc e they c ause wat er seepa ge and deterioration in the following ar- eas: se als (of wh eel and s wing- arm b[...]

MOTORCY CLE CARE AND STORAGE 7-3 7 5. T ouch up minor pa int dam age caus ed by ston es, etc. 6. W ax al l painte d surf aces. 7. Let t he moto rcycl e dry c ompletely before storin g or coverin g it. W ARNI NG EWA11130 ● Make sure that there is no oil or wax on the brakes or ti res. ● If nece ssar y, cle an the br ake discs and brake linings w[...]

MOTORCYC LE CARE AN D STORAGE 7-4 7 3. Perf orm th e follo wing st eps to pr o- tect the cylinders, pi ston rings, e tc. from corrosi on. a. Rem ove the spa rk plug caps and sp ark p lugs. b. Po ur a teaspo onfu l of en gine o il into each spar k plu g bo re. c. Insta ll the spark pl ug caps onto the spar k plug s, and then pla ce the spa rk pl ugs[...]

SPECI FI CAT IONS 8-1 8 Dimensions: Overa ll length: 2230 mm (87.8 in) Overa ll width: 750 mm (29.5 in ) Overa ll height: 1450 mm (57.1 in) Seat hei ght: 805 mm (31.7 in ) Wheel base: 1545 mm (60.8 in) Gro und clear ance: 130 mm (5.12 in ) Minimu m turni ng rad ius: 3100 mm (122 .0 in) Weight: With oil a nd fuel: FJR1300 AEX 29 5.0 kg ( 650 lb) FJR[...]

SPECIFICATIONS 8-2 8 3rd: 31/2 3 (1. 348) 4th: 28/2 6 (1. 077) 5th: 26/2 8 (0. 929) Chassis: Frame type : Diamo nd Caste r angle : 26.00 ° Trail: 109.0 mm (4.29 i n) Front tire: Type: Tubeless Size: 120/70 ZR 17M/C (58W) Manuf acturer/ model: METZELER/Roadtec Z6G Manuf acturer/ model: BRIDGESTONE/BT021F F Rea r tire : Type: Tubeless Size: 180/55 Z[...]

SPECI FI CAT IONS 8-3 8 Char ging sys tem: AC magn eto Battery: Model : GT14B-4 Voltag e, capaci ty: 12 V, 12.0 Ah Headlight: Bulb type: Halo gen bul b Bulb voltage, wattage × quantity: Headlig ht: 12 V, 60 W/55.0 W × 2 Tail/br ake light: 12 V, 5.0 W/ 21.0 W × 2 Fron t turn sig nal/pos ition ligh t: 12 V, 21 W/5 .0 W × 2 Rear tur n signal lig h[...]

CONSUMER INFORMATI ON 9-1 9 EAU26351 Identification numbers Recor d the key iden tificat ion number, vehic le ident ificat ion numb er and mod- el labe l info rmation in th e spaces pro- vided bel ow for assi stance when order ing spare part s from a Yamah a deal er or fo r refe rence in case the veh i- cle is stole n. KEY IDENTIFICATION NUMBER: VE[...]

CONSUMER INFORMA TION 9-2 9 EAU26520 Model label The mod el label is affix ed to the fr ame under the passe nger seat . (Se e pag e 3-17.) R ecord the i nform ation o n this l a- bel i n the space pr ovided . This inf orma- tion wi ll be ne eded when or derin g spar e parts fro m a Yama ha deale r. 1. Model label U2D212E0.book Page 2 Wednesday, Oct[...]

CONSUMER INFORMATI ON 9-3 9 EAU26551 Reporting safety defects If you be liev e that you r vehi cle ha s a defec t which c ould cau se a cra sh or co uld caus e inju ry or death , you s houl d immedi atel y infor m the Nati onal Highway Tra ffic S afety Ad ministr ation (NHTSA) in additi on to not ifyi ng Yama ha Moto r Corpo ration , U.S .A. If NHT[...]

CONSUMER INFORMA TION 9-4 9 EAU26560 Motorcycle noise regulation TAMPERIN G WITH NOISE CON TROL SYSTEM PROHIBITED : Federa l law pro hibits the foll owin g acts or the causi ng there of: (1) The remov al or rend ering inop erative by any per son oth er than f or purpo ses of m aint enan ce, rep air, or re plac ement o f any d evice or ele ment o f [...]

CONSUMER INFORMATI ON 9-5 9 EAU26632 Maintenance record Copie s of work o rders and/o r rece ipts fo r pa rts p urcha sed an d inst alle d on y our ve hicle will be req uired to do cumen t that maint enan ce ha s been co mpl eted in ac cord ance wi th the emiss ions war rant y. The c hart be low i s printed only as a remin der that ma intena nce wo[...]

CONSUMER INFORMA TION 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Maintenance interval Date of service Mile age Servicing dealer name and add ress Remarks U2D212E0.book Page 6 Wednesday, October 17, 2007 5:01 PM[...]

CONSUMER INFORMATI ON 9-7 9 EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY a) b) c) d) e) f) 1. 2. Y amaha Motor Cor poration, U.S .A. hereby warr ants that new Y amaha motorcycles will be free from def ects in material and workmanship for the period of time stated herein, subject to cer tain stated limitati[...]

CONSUMER INFORMA TION 9-8 9 W ARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period? The customer ’ s responsibility includes all costs of normal maintenance ser vices, non-warranty repairs , accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes . What are some examples[...]

CONSUMER INFORMATI ON 9-9 9 EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) K eep your Y amaha protected e ven after y our warranty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S. is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co verage f or e xtra[...]

CONSUMER INFORMA TION 9-10 9 We urge y ou to act now . Y ou ’ ll get the excellent benefits of TRIP cov erage right awa y , and you ’ ll rest easy knowing you ’ ll hav e strong factory-back ed protection ev en after your Y amaha Limited W arranty expires . A special note: If visiting your dealer isn ’ t con venient, contact Y amaha with you[...]

INDEX A ABS ....... ...... ...... .... ....... ...... ...... ....... ..... 3-14 ABS warning ligh t .... ....... ...... ...... ....... ..... 3-4 Accessories and replacement parts . .... 6-21 Accesso ry box . ...... ....... ...... ...... .... ....... . 3-20 Air filter element....... ....... ...... ...... ....... ... 6-17 Auxiliary DC jack ........ ..[...]

INDEX Start s witch ..... ...... ....... ...... ...... ...... ....... 3-1 1 Steerin g, checking .... ....... ...... ...... ....... .. 6-28 Storag e ........... .... ...... ....... ...... ...... ....... .... 7-3 Storage compartment .. ......................... 3-20 Swingarm pivots, lubricating ........ ......... 6-27 T Tachomet er ......... .... ...[...]

U2D212E0.book Page 3 Wednesday, October 17, 2007 5:01 PM[...]

PRINTED IN JAPAN 2007.10-0.4 × 1 CR (E) PRINTED ON RECYCLED PAPER Y AMAHA MO T OR CO . , L TD .[...]