Yamaha Venture XVZ1300TF (2000) инструкция обслуживания

XVZ1300TF OWNER’S MANUAL Y AMAHA MOT OR CO ., L TD . 5JC-28199-E2 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 · 1 - 0.3 × 1 CR (E)[...]

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EA U03338 INTRODUCTION W elcome to the Y amaha world of motorcycling! As the owner of a Ro yal Star™ VENTURE ® , y ou are benefiting from Y amaha’ s v ast e xperience and new est technolog y regarding the design and manuf acture of high- quality products, which ha ve earned Y amaha a reputation for dependability . Please tak e the time to read[...]

EAU00005 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! W ARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a pers[...]

IMPORTANT MANUAL INFORMATION EW000002 W ARNING _ PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OP ERATING THIS MOTORCYCLE. _ E_5jc.book Page 2 Monday, J anuary 22, 2001 12:12 PM[...]

IMPORTANT MANUAL INFORMATION EAU03337 XVZ1300TF OWNER’S MANUAL © 2000 by Yamaha Motor Co., Ltd. 1st Edition, November 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. E_5jc.book Page 3 Monday, J anuary 22, 2001 12:12 PM[...]

TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF W A Y 1 2 DESCRIPTION 2 3 INSTR UMENT AND CONTR OL FUNCTIONS 3 4 A UDIO SYSTEM 4 5 PRE-OPERA TION CHECKS 5 6 OPERA TION AND IMPOR T ANT RIDING POIN TS 6 7 PERIODIC MAINTENANCE AND MINOR REP AIR 7 8 MO T ORCYCLE CARE AND ST ORA GE 8 9 SPECIFICA TIONS 9 10 CONSUMER INFORMA TION 10 INDEX E_5jc.book Page 1 M[...]

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GIVE SAFETY THE RIGHT OF WAY 1 GIVE SAFETY THE RIGHT OF W A Y ......................... ................ ....... 1-1 E_5jc.book Page 1 Monday, J anuary 22, 2001 12:12 PM[...]

1 1-1 EAU00021 1 - GIVE SAFETY THE RIGHT OF WAY Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ig- nore the laws of physics. Regular care and maintenance are essential for preserving value and ope[...]

DESCRIPTION 2 Left view ............... ............. ............. ................ ............. ............ ........... 2-1 Right view ...................... ............. ............. ................ ............. ............. . 2-2 Controls and instrum ents ..................... ............. ............. ................ .... 2-3 E_5jc.b[...]

2-1 2 EAU00026 2 - DESCRIPTION Left view 1. Shift pedal (page 3-10) 2. Starter (choke) knob (page 3-14) 3. Fuel tank cap (page 3-11) 4. Fuel cock (page 3-13) 5. Battery (page 7-32) 6. Fuse box 2 (page 7-34) 7. Side case (page 3-17) 8. Helmet holder (page 3-15) 9. License light (page 7-37) 10. Tail/brake light (page 7-36) 11. Rear turn signal lights[...]

DESCRIPTION 2-2 2 Right view 12. Muffler 13. Owner’s tool kit (page 7-1) 14. Helmet holder (page 3-15) 15. Travel trunk (page 3-17) 16. Passenger seat 17. Shock absorber assembly air valve (page 3-20) 18. Rider seat (page 3-15) 19. Fuel tank (page 3-12) 20. Front fork air valve (page 3-19) 21. Headlight (page 7-35) 22. Front turn signal lights (p[...]

DESCRIPTION 2-3 2 Controls and instruments 1. Clutch lever (page 3-10) 2. Audio system control unit (page 4-3) 3. Left handlebar switches (page 3-9) 4. Rider headset jack (page 4-2) 5. Speedometer unit (page 3-5) 6. Main switch/steering lock (page 3-1) 7. Right handlebar switches (page 3- 9) 8. Throttle grip (page 7-21) 9. Brake lever (page 3-11) E[...]

3 INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lo ck ..... ............. ................ ... 3-1 Indicator a nd war ning lights ................ ............. ... 3 -3 Speedometer unit ................ ............. ............. ...... 3 -5 Cruise control syst em .............. ............. ................ 3-6 Fuel gauge ........... ..[...]

3-1 3 EAU00027 3 - INSTRUMENT AND CONTROL FUNCTIONS EAU00029 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU00036 ON All electrical systems are supplied with power, and the engine can be started. The key cannot be rem[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EW000016 W ARNING @ Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor- cycle is stopped before turning the key to “OFF” or “LOCK”. @ 1. Push. 2[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU03034 Indicator and warning lights EAU03299 1. Turn signal indicator lights “” / “ ” The corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. EAU00063 2. High beam indicator light “ ” This indicator light comes on when the high beam of the headlight[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU00079 6. Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.5 L. When this occurs, turn the fuel cock lever to the “RES” position and re- fuel as soon as possible. EAU01773 7. Cruise control indicator lights See page 3-6 for an explanation of the[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 EAU03565 Speedometer unit The speedometer unit is equipped with the following: ● a digital speedometer (which shows riding speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (wh[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 To set the clock: 1. Push both the “SELECT” and “RESET” buttons for at least two seconds. 2. When the hour digits st art flashing, push the “RESET” button to set the hours. 3. Push the “SELECT” button, and the minute digits will start flashing. 4. Push the “RESET” button to set the minutes.[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 2. Press the “SET/DEC” (set/ decel- erate) side of the cruise control switch to activ ate the cruise con- trol system. The “SET” indicator light comes on. 3. Set the desired traveling speed as follows. Press the “RES/ACC” (re- sume/accelerate) side of the cruise control switch to increase the set s[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 Push the “RES/ACC” side of the cruise control switch to reactivate the syste m. The traveling speed will return to the previously set speed. The “RES” indi- cator light will flash during this time and then go off. Once the cruise control system is reactivated, the “SET” indica- tor light will come [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 3 EAU00118 Handlebar switches EAU00119 1. Pass switch “ ” Press this switch to flash the headlight. EAU03888 2. Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU03889 3. Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ?[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-10 3 EAU01859 7. Cruise control switches See page 3-6 for an explanation of the cruise control sy stem. EAU00143 8. Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: @ See page 6-1 for starting instruc- tions prior to starting the engine. @ EAU00152 Clutch lever The clut[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 3 EAU00158 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. EAU00162 Brake pedal The brake pedal is on t he right side of the motorcycle. To apply the rear brake, press down on the brake p edal. EAU02917 Fuel tank cap To re[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-12 3 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NO TE: @ The fuel tank cap cannot be installed unless the key is in the lock. In a ddition, the key cannot be removed if the cap is not properly installed and locked. @ EW000024 W ARNING @ Make sure that the f[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 3 EAU02955 Fuel tank breather hose Before operating the motorcycle: ● Check the fuel tank breather hose connection. ● Check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● Make sure that the end of the fuel tank breather hose is not blocked, and clean it if necessary. EAU029[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-14 3 RES This indicates reserve. Wit h the fuel cock lever in this position, the fuel r e- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When t his occurs, refuel as soon as p ossible and be sure to turn the fuel cock lever back to “ON”! EAU04038 Starte[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-15 3 EAU01781 Rider seat To remove the rider seat Remove the nuts, and then pull the rid- er seat up. To install the rider seat Insert the projection on the rear of the rider seat into the seat holder as shown, place the seat in the original position, and then tighten the nuts. NO TE: @ Make sure that the rider se[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-16 3 To close a helmet holder Place the helmet holder in the original position, and then remove the key. EWA00015 W ARNING @ Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. @ EAU01866* Side cases and travel trunk EWA00021* W [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-17 3 Side cases To open a side case 1. Insert the key int o the lock, turn it counterclockwise, and then push it in. 2. Fold the side case lid up. To close a side case 1. Fold the side case lid down. 2. Turn the key clockwise, and then remove it. NO TE: Push both sides of the lid down so that both latches snap int[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-18 3 2. Fold the travel trunk lid up, and then release it so that it will rest in place as shown. ECA00029 CAUTION: @ Do not apply excessive pressure on the travel trunk lid when it is open. @ To close the travel trunk 1. Fold the travel trunk lid up com- pletely, and then fold it down. NO TE: Push both sides of t[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-19 3 EAU03719 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate. EW000035 W ARNING _ Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. _ Adjust the spring rate as follows. 1. Place the motorcycle on the side- stand. NO[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-20 3 EAU03721 Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate. EC000015 CAUTION: _ Never attempt to turn an adjusting mechanism beyond t he maximum or minimum settings. _ Adjust the spring rate as follows. 1. Place the motorcycle on the[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-21 3 ECA00050 CAUTION: _ Never exceed the maximum air pres- sure, otherwise the oil seal may be- come damaged. _ 5. Securely install the air valve cap. EAU00330 Sidestand The sidestand is located on th e left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. NO[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-22 3 EAU03720 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled. ● It pr[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-23 3 CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycl e sho[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-24 3 EAU01788 Auxiliary DC jack and terminals 12-V accessories connected to the auxiliary DC jack at the front and auxil- iary DC terminals under the rider seat can be used when the key is in the “ACC” or “ON” position. ECA00044 CAUTION: @ The accessories connected to the auxiliary DC jack and terminals sh[...]

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AUDIO SYSTEM 4 Location o f par ts ....................... ................ ............. ............. ............. . 4-1 Headsets ( optional) ............. ............. ................ ............. ............. ....... 4-2 Control unit .......... ................ ............. ............. ................ ............. ....... 4-3 Making b[...]

4-1 4 EAU03968* 4 - AUDIO SYSTEM Location of parts 1. Audio system control unit 2. Front speaker ( × 2) 3. Rider headset jack 4. Cassette deck lid 5. Main switch/steering loc k 6. Eject (“ ”) button 7. Cassette deck compartment 8. Auxiliary audio input jack 1. Rear speaker ( × 2) 2. Pass enger volume control k nob 3. Passenger headset jack E_[...]

AUDIO SYSTEM 4-2 4 W ARNING _ ● It is dangerous to operate the audio system controls while riding. Never take your hands off the handlebars while riding. ● Keep the volume at a low enough level to be aware of traf- fic conditions and ensure safety. _ CAUTION: _ ● Do not use the audio system for a long period of time when the engine is not run[...]

AUDIO SYSTEM 4-3 4 Control unit Volume control knob This knob adjusts the audio system vol- ume. Up/down (“ ”) switch This switch is used to perform the fol- lowing operations. Short push (less than one second) ● Skipping songs on the cassette tape ● Selecting a preset radio station ● Selecting a track on the optional CD changer ● Tunin[...]

AUDIO SYSTEM 4-4 4 Selection button “SELECT” This button is used to perform the fol- lowing operations. Short push (less than t wo seconds) ● Changing modes in the following sequence ● Programming preset radio stations Long push (two seconds or more) ● Selecting the preset radio station programming mode (Output) BASS TREB FAD (Auto volume[...]

AUDIO SYSTEM 4-5 4 Making basic settings Turning on/off the audio system To turn the power on 1. Make sure that the key is in the “ACC” or “ON” position. 2. Push the “AUDIO” button once for less than one second. To turn the power off Push the “AUDIO” button once for one second or more. Adjusting the audio system volume Turn the volu[...]

AUDIO SYSTEM 4-6 4 3. While the selected mode is dis- played (for about five seconds), repeatedly push either side of the up/down switch for less than one second until the desired setting is displayed. Selecting the output (speakers or headsets) 1. Repeatedly push the “SELECT” button for less than one second until either “SP” (speakers) or [...]

AUDIO SYSTEM 4-7 4 Adjusting the treble level 1. Repeatedly push the “SELECT” button for less than one second until “TREB” appears at the bot- tom of the display. 2. Repeatedly push either side of the up/down switch for less than one second until the desired level is displayed. The treble level can be set between “-6” and “+6”. Adju[...]

AUDIO SYSTEM 4-8 4 Adjusting the intercom volume 1. Repeatedly push the “SELECT” button for less than one second until the intercom volume (e.g., “IC:10”) appears in the display. 2. Repeatedly push either side of the up/down switch for less than one second until the desired volume is displayed. The intercom volume can be set between “0”[...]

AUDIO SYSTEM 4-9 4 Cassette deck operation W ARNING _ ● It is dangerous to operate the cassette deck while riding. Nev- er take your hands off the han- dlebars while riding. ● Keep the volume at a low enough level to be aware of traf- fic conditions and ensure safety. _ CAUTION: _ ● Keep the cassette deck lid closed at all times, except when [...]

AUDIO SYSTEM 4-10 4 Playing a cassette tape 1. Make sure that the audio system is turned on. (See page 4-3.) 2. Insert a cassette tape into the cas- sette compartment as shown. “LOAD”, then “PLAY” appears in the display. (If a cassette is al- ready inserted, push the “AUDIO” button until “PLAY” appears in the display.) The tape star[...]

AUDIO SYSTEM 4-11 4 Skipping a blank When there is a long blank portion of tape on the cassette, “BLS” appears in the display and the cassette deck au to- matically fast-forwards the tape to the next song. Changing the tape play direction While the cassette tape is playing, push either side of the up/down switch for more than one second t o rev[...]

AUDIO SYSTEM 4-12 4 NO TE: _ ● The Dolby noise reduction system has been manufactured under li- cense from Dolby Laboratories Li- censing Corporation. ● Dolby and the double “D” symbol are registered trademarks of Dol- by Laboratories Licensing Corpo- ration. _ Ejecting the cassette tape Push the eject (“ ”) button to eject the tape fro[...]

AUDIO SYSTEM 4-13 4 NO TE: _ ● Lift the sleeve to fold the antenna down. ● Be sure to lower the sleeve fully after putting the antenna back to the original position. _ Selecting a frequency band This radio offers three FM bands and one AM band. Since all three FM bands cover the whole FM frequency range, any one of them can be select- ed for tu[...]

AUDIO SYSTEM 4-14 4 Tuning in a radio station manually In order to tune in a particular radio sta- tion (e.g., when the signal is too weak for automatic tuning), the radio fre- quency can be selected manually as follows. 1. Select a frequency band. (See page 4-13.) 2. Repeatedly push the “SELECT” button for less than one second until the curren[...]

AUDIO SYSTEM 4-15 4 Programing preset radio stations manually Up to six stations can be programmed for each frequency band (FM1, FM2, FM3, and AM) using either manual or automatic tuning. Using manual tuning 1. Manually tune in a radio station that you wish to preset. (See page 4-14.) 2. Push the “SELECT” button once for two seconds or more. Th[...]

AUDIO SYSTEM 4-16 4 Programing preset radio stations automatically Up to six stations can be programmed automatically for each frequency band (FM1, FM2, FM3, and AM) as follows. NO TE: _ This function works best in areas with strong radio signals. _ 1. Select a frequency band. (See page 4-13.) 2. Push the “SELECT” button once for two seconds or[...]

AUDIO SYSTEM 4-17 4 Optional CD changer operation W ARNING _ ● It is dangerous to operate the CD changer while riding. Never take your hands off the handle- bars while riding. ● Keep the volume at a low enough level to be aware of traf- fic conditions and ensure safe- ty. _ An optional six-disc CD changer can be mounted in the travel trunk. Ask[...]

AUDIO SYSTEM 4-18 4 Auxiliary audio source operation Auxiliary audio equipment can be con- nected to, and played through, the au- dio system. 1. Insert the output plug of the auxil- iary equipment into the jack locat- ed at the right of the cassette deck. 2. Repeatedly push the “AUDIO” but- ton for less than one second until “AUX” appears i[...]

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PRE-OPERATION CHECKS 5 Pre-operation check list .................... ................ ............. ............. ....... 5-1 E_5jc.book Page 1 Monday, J anuary 22, 2001 12:12 PM[...]

5-1 5 EAU01114 5 - PRE-OPERATION CHECKS The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for e xample, as a result of exposure to t he elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. T[...]

PRE-OPERATION CHECKS 5-2 5 Clutch • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check fluid level in reservoir. • If necessary, add recommended fluid to specified level. • Check hydraulic system for leakage. 7-25, 7-28 Throttle grip • Make sure that operation is smooth. • Lubricate throttle grip,[...]

PRE-OPERATION CHECKS 5-3 5 NO TE: @ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assur es is more than worth the time involved. @ EWA00033 W ARNING @ If any item in the Pre-operation check list is not working properly, have it inspected and[...]

OPERATION AND IMPORTANT RIDING POINTS 6 Star ting the engin e . ............. ............. ................ ............. ............. ....... 6-1 Star ting a war m engine ....... ................ ............. ............. ............. ....... 6-3 Shifting ...... ............. ............. ................ ............. ............. ........[...]

6-1 6 EAU00372 6 - OPERATION AND IMPORTANT RIDING POINTS EAU00373 W ARNING @ ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or op erate it in a clos ed area for an y length of[...]

OPERATION AND IMPORTANT RIDING POINTS 6-2 6 1. Turn the fuel co ck lever to “ON”. 2. Turn the key to “ON” and make sure that the engine stop switch is set to “ ”. EC000035 CAUTION: _ If the fuel level warning li ght comes on, check the fuel level, and, if nec- essary, refuel as soon as possible. _ 3. Shift the transmission into the neu-[...]

OPERATION AND IMPORTANT RIDING POINTS 6-3 6 ECA00031 CAUTION: _ The engine trouble warning light should come on when the start switch is pushed, and it should go off when the start swi tch is released. If the engine trouble warning does not come on when pushing the start switch, or it remains on after start- ing, have a Yamaha deal er check the sel[...]

OPERATION AND IMPORTANT RIDING POINTS 6-4 6 EC000048 CAUTION: @ ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. Inade- quate lubrication may damage the transm[...]

OPERATION AND IMPORTANT RIDING POINTS 6-5 6 EAU01128 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1,600 km. For this rea- son, you should read the following ma- terial c arefu lly. Since the engine is brand new, do not put an excessive load on it for the first 1,600 km. The various [...]

OPERATION AND IMPORTANT RIDING POINTS 6-6 6 EAU00457 Parking When parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 W ARNING @ ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● Do not p[...]

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7 PERIODIC MAINTENANCE AND MINOR REPAIR Owner’ s tool kit .............. ............. ............. ............ 7-1 P eriodic maintenance and lubrication char t ......... 7-3 Removing and installing co wlings and panels ..... 7-6 Checking the spar k plugs ........................... ....... 7-11 Engine oil and oil filter car tridg e .... ......[...]

7-1 7 EAU00462 7 - PERIODIC MAINTENANCE AND MINOR REPAIR EAU00464 Safety is an obligation of t he owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are explained on the following pages. The inte[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-2 7 NO TE: @ If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. @ EW000063 W ARNING @ Modifications not approved by Yamaha may cause loss of perfor- mance and render the vehicle unsafe for use. Consult a Yamaha dealer be- fore attempting any ch[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-3 7 EAU03685 Periodic maintenance and lubrication chart NO TE: _ ● The annual c hecks must be performed every year, except if a kilo meter-based maintenanc e is performed in stead. ● From 50,000 km, repeat the maintenance intervals starting from 10,000 km. ● Items marked with an asterisk should be perfo[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-4 7 10 * Wheels • Check runout and for damage. √√√√ 11 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary. √√√√ 12 * Wheel bearings • Check bearing for looseness or damage. √√√√ 13 * Swingarm • Check operation [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-5 7 EAU03892 NO TE: _ ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake and clutch systems • After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid. Regularly check th[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-6 7 EAU01139 Removing and installing cowlings and panels The cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed. EAU04039 Cowling A To remove the cowling Re[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-7 7 To install the cowling Place the cowling in the original posi- tion, and then install the screws and the quick fastener. NO TE: _ ● Make sure that the projection fits into the grommet. ● To install the quick fastener, push the center pin out so that it will pro- trude from the fastener head, in- sert [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-8 7 EAU03634 Cowling B To remove the cowling 1. Remove cowling A. 2. Remove the screws, and then pull the cowling off as shown. To install the cowling 1. Place the cowling in the original position, and then install the screws. NO TE: @ Make sure that the projection fits into the grommet. @ 2. Install cowling [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-9 7 EAU00488 Panel A To remove the panel Remove the screw, and then pull the panel off as shown. To install the panel Place the panel in the original position, and then install the screw. EAU00488 Panel B To remove the panel Remove the screw, and then pull the panel off as shown. 1. Panel A 2. Screw 1. Panel [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-10 7 To install the panel Place the panel in the original posit ion, and then install the screw. EAU01795 Panel C To remove the panel 1. Remove the left passenger foot- rest by removing the bolts. 2. Remove the screw, and then pull the panel off as shown. To install the panel 1. Place the panel in the origina[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-11 7 EAU01880 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- nance and l[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-12 7 EAU01703 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil fi lter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the mo[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-13 7 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. NO TE: @ Skip steps 4–6 if the oil filter cartridge is not being replaced. @ 4. Remove the oil filter cartridge with an oil filter wrench. NO TE: @ An oil filter wrench is available at a Yamaha dealer. @ 5. Apply a [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-14 7 8. Add the specified amount of t he recommended engine oil, and then install and tighten the oil filler cap. EC000072 CAUTION: @ ● In order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives with the oil or use oils of a higher grade than ?[...]

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PERIODIC MAINTENANCE AND MINOR REPAIR 7-16 7 4. If the coolant is at or below the minimum level mark, remove the rider seat (See page 3-15 f or rider seat removal and installation pr o- cedures.), open the reservoir cap, add coolant to the maximum level mark, and then close the reservoir cap and install the rider seat. EC000080 CAUTION: _ ● If co[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-17 7 EAU03569* Cleaning the air filter elements The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas. 1. Remove cowlings A and B. (See pages 7-6–[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-18 7 4. Remove the air filter case cover by removing the bolts. 5. Remove the air filter element by removing the screws. 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace i[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-19 7 7. Install the air filter element by fit- ting the projection on the air filter element into the holder in the air filter case, then tightening the screws. EC000082* CAUTION: @ ● Make sure that the air filter ele- ment is properly seated in the air filter case. ● The engine should never be op- erated[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-20 7 EAU01168 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. NO TE: _ A diagnostic tachometer is needed to make this adjustment. _ 1. Attach the tachometer to t he sp[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-21 7 EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 4–6 mm at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a Yamaha dealer adjust it. EAU00637 Adjusting the valve clearance The valve clearance changes with use, result[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-22 7 EWA00041 W ARNING _ Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature. Tire infl a- tion pressure must be adjusted ac- cording to total weight of cargo, rider, passenger, and accessories (cowling, side cases, etc.). _ CE-21E CE-07E [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-23 7 EW000079 W ARNING _ ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the motorcycle with excessively worn tires decreases riding sta- bility and can lead to loss of control. ● The replacement of all wheel- and brake-related parts, includ- ing the tires, should b[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-24 7 CE-11E CE-12E EAU03763 Cast wheels To maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamah[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-25 7 EAU00695 Clutch lever free play Since this model is equipped with a hy- draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid lev- el and check the hydraulic system for leakage before each ride. If the clutch lever free play does become exc[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-26 7 EAU01746 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 100 mm above the top of the footrest as shown. Periodically check the brake pedal po- sition and, if necessary, have a Yamaha dealer adjust it. EW000109 W ARNING @ A soft or spongy feeling in the bra[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-27 7 EAU00721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. EAU03938 Front brake pads Each front brake pad is provided with wear indicator grooves, which allow you to check the brake[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-28 7 EAU03914 Checking the brake and clutch fluid levels Insufficient brake or clutch fluid may al- low air to enter the brake or clutch sys- tems, possibly causing them to become ineffective. Before riding, check that the brake and clutch fluids are above the minimum level marks and replenish if necessary. A[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-29 7 EAU03984 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and cali- pers as well as the brake a[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-30 7 EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-31 7 EAU02939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in t he periodic main- tenance and lubrication chart. To check the condition EW000115 W ARNING @ Securely support the motorcycle so that there is no danger of it falling ov[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-32 7 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any fr ee play can be felt, have a Yamaha dealer check or repair the steer- ing. EAU00800 Battery This motorcycle is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-33 7 To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op- tional electrical accessories. To store the battery 1. If the motorcycle will not be use[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-34 7 Fuse box 2 is located behind panel B. (See page 7-9 for panel removal and installation procedures.) If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. EC0[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-35 7 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. EAU01802 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the head[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-36 7 EC000105 CAUTION: @ Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bul b, and the bulb life will be adversely af- fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistene[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-37 7 EAU04040 Replacing the license plate light bulb 1. Remove the license plate light by removing the nuts. 2. Remove the license plate light lens by removing the nuts. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the lens by installing the nuts. 6. Insta[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-38 7 EAU02990 Troubleshooting charts Starting problems or poor engine performance EW000125 W ARNING @ Keep away open flames and do not smoke while checking or working on the fuel system. @ Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 7-39 7 Engine overheating EW000070 W ARNING @ ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● After removing the radiator cap retaining bolt, [...]

MOTORCYCLE CARE AND STORAGE 8 Care .......... ............. ............. ................ ............. ............. ................ .... 8-1 Storage ......... ............. ................ ............. ............. ................ ............. . 8-4 E_5jc.book Page 1 Monday, J anuary 22, 2001 12:12 PM[...]

8-1 8 EAU03432 8 - MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however, it detracts from the overall appearance of a[...]

MOTORCYCLE CARE AND STORAGE 8-2 8 thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● Do not use high-pressure wa sh- ers or steam-jet cleaners sin ce they cause water se epage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, for k and brakes), electric componen [...]

MOTORCYCLE CARE AND STORAGE 8-3 8 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (Even the thermally in- duced discoloring of stainless- steel exhaust systems can be re- moved through polishing.) 3. To prevent corro[...]

MOTORCYCLE CARE AND STORAGE 8-4 8 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA00014 CAUTION: _ ● Storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, will allow wa ter and humid- ity to seep in and cause r[...]

MOTORCYCLE CARE AND STORAGE 8-5 8 EWA00003 W ARNING _ To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. _ 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pr[...]

SPECIFICATIONS 9 Specification s ............ ................ ............. ............. ................ ............. . 9-1 Conv ersion table .................... ............. ............. ............. ................ .... 9-5 E_5jc.book Page 1 Monday, J anuary 22, 2001 12:12 PM[...]

9-1 9 EAU01038 9 - SPECIFICATIONS Specifications CS-01E Model XVZ1300TF Dimensions Over all length 2,705 mm Over all width 900 mm Over all height 1,565 mm (except f or D) 1,380 mm (for D) Seat height 750 mm Wheelbase 1,705 mm Minimum ground clearance 155 mm Minimum turning radius 3,500 mm Basic weight (with oil and fu ll fuel tank) 394 kg Engine En[...]

SPECIFICATIONS 9-2 9 Final gear oil T ype SAE80 API “GL-4” h ypoid gear oil Quantity 0.2 L Cooling system capacity (total amount) 3.5 L Air filter Dr y type element Fuel T ype Regular unleaded gasoline Fuel tank capacity 22. 5 L Fuel reser ve amount 3.5 L Carburetor Manuf acturer MIKUNI Model × quantity BDSR32 × 4 Spark plug Manuf acturer/mod[...]

SPECIFICATIONS 9-3 9 Maximum load* 190 kg Tire air pressure (measured on cold tires) Up to 90 kg* F r ont 250 kP a (2.50 kgf/cm 2 , 2.50 bar) Rear 250 kPa (2.50 kgf/cm 2 , 2.50 bar) 90 kg–maximum* F r ont 250 kP a (2.50 kgf/cm 2 , 2.50 bar) Rear 280 kPa (2.80 kgf/cm 2 , 2.80 bar) * T otal weight of rider, passenger , cargo and accessories Wheels [...]

SPECIFICATIONS 9-4 9 Bulb voltage, wattage × quantity Headlight 12 V , 60/55 W × 1 T ail/brake light 12 V , 5/21 W × 1 T ur n signal light 12 V , 21 W × 4 A uxiliar y light 12 V , 4 W × 1 License light 12 V , 5 W × 2 Neutral indicator light 12 V , 1.7 W × 1 High beam indicator light 12 V , 1 .7 W × 1 Oil le vel w ar ning light 12 V , 1.7 W [...]

SPECIFICATIONS 9-5 9 EAU03941 Conversion table CS-03E All specification data in this manual are listed in SI an d METRIC UNITS. Use this table to convert METRIC unit values to IMPERIAL unit values. Example: METRIC VALUE CONVERSION FACTOR IMPERI AL VALUE 2 mm × 0.03937 = 0.08 in Conversion table METRIC SYSTEM TO IMPERIAL SYSTEM Metric unit Co nvers[...]

CONSUMER INFORMATION 10 Identificatio n numbers ................... ............ ................. ............ ......... 10-1 K ey identification number .... ............. ............. ................ ............. ..... 10-1 V ehicle identification number ..... ................ ............. ............. ............ 10-1 Model label ...... ..[...]

10-1 10 EAU01039 1 0- CONSUMER INFORMATION EAU02944 Identification numbe rs Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. KEY IDENTIFICATION NUMBER: CA-[...]

CONSUMER INFORMATION 10-2 10 EAU01804 Model label The model label is affixed t o the frame under the rider seat. (See page 3-15 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 1. Model label E_5jc.book[...]

1 1- INDEX A Air f ilter el ement s, clea ning .................... 7-17 Anti -the ft ala rm ........................................ 3-8 Audi o set tings (ba sic) ............................... 4- 5 Audi o set tings (mod es) ............................ 4-5 Audio system parts, location of ................ 4-1 Aux iliar y aud io sou rce ..........[...]

INDEX S Safe ty inf orma tion.................................... 1-1 Shi fting ........................... ......................... 6-3 Shift peda l . ............................................ 3-10 Shif t poin ts (f or Swit zerla nd only )......... .... 6-4 Shock absorber assembly, adjusting ..... 3-20 Sid e case s and trave l tru nk..........[...]

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