Emerson Process Management 3000 Bedienungsanleitung

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Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Emerson Process Management 3000 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Emerson Process Management 3000, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Emerson Process Management 3000 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Emerson Process Management 3000. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Emerson Process Management 3000 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Emerson Process Management 3000
- Den Namen des Produzenten und das Produktionsjahr des Geräts Emerson Process Management 3000
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Emerson Process Management 3000
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Emerson Process Management 3000 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Emerson Process Management 3000 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Emerson Process Management finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Emerson Process Management 3000 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Emerson Process Management 3000, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Emerson Process Management 3000 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 http:// www.processanalyt ic.com World Class 3000 Oxygen Anal yzer with IFT 3000 Intell igent Field Tr ansmitter[...]

  • Seite 2

    Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http://www.proc essanalyti c.com ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical des igns, m anuf actures and t ests its [...]

  • Seite 3

    HIGHLI GHTS OF CH ANGES Effectiv e May, 1999 Rev. 4. 0 Page Summ ary Page P-6 Added ne w Quic k Star t Guide. Page 3-1 Added Secti on 3, Setup. Page 4-1 Rem oved cal ibratio n inform ation f rom Operation sec tion, and create d Section 4 , Calibr ation. Page 6-2 Expan ded expl anations of IFT status c odes. Section 6 Added ne w troublesho oting pro[...]

  • Seite 4

    HIGHLI GHTS OF CH ANGES A PPENDIX A Effectiv e May, 1996 Rev. 3 Page Summ ary -- General. Up dated a ppendix to reflect probe design ch anges. Page A-1 3 Added “Ext ended t em perature b y-pass arr angem ents” to Fig ure A-13 (Sheet 3 of 3) Effectiv e June, 199 6 Rev. 3 .1 Page Summ ary Page A-1 3 Updated part order ing inf orm ation. Effective[...]

  • Seite 5

    HIGHLI GHTS OF CH ANGES (CON TINUED) Effectiv e November, 2001 R ev. 3.7 Page Summ ary A-8 Added ne w cup t ype diff usion ass embl y descripti on, para graph A- 6.e. and dif fusion ass em bly illustrati ons, F igure A-1 3 and A-14 . A-26 Added ne w cup t ype diff usion ass em bly part num bers 4851B89G04 and 4851B 90G04 to r eplac ement par ts lis[...]

  • Seite 6

    HIGHLI GHTS OF CHANGES A PPENDIX B Effectiv e Februa ry, 1992 R ev. 2 Page Summ ary Pag e B- 1 Figure B-1. New H PS 3000 O ption al C lass 1, Divisi on 1 , Group B (IP56) Exp losi on-Pro of E nclosur e ad ded. Page B- 11 Figur e and Inde x No. colu mn added to Table B -2. Repla cement Pa rts for Heater Power Suppl y. Effectiv e Januar y, 1995 Rev .[...]

  • Seite 7

    HIGHLI GHTS OF CHANGES A PPENDIX D Effectiv e June, 199 4 Rev. 2 Page Summ ary Page D-1 Page D-2 Page D-3 Page D-4 Page D-7 Page D-8 Page D-10 Page D-11 MPS outl ine dra wing chan ged to s how new M PS. MPS interi or view r eplaced wi th new M PS in F igure D-2. "Optiona l" for check valve de leted in F igur e D-3. Drawing s howing l ocat[...]

  • Seite 8

    HIGHLI GHTS OF CHANGES A PPENDIX E Effectiv e May, 1996 Rev. 4 Page Summ ary -- - Gen eral. Upd ated text a nd illus trat ions to refl ect new ver sio n of IFT . Pag e E- 4 Updat ed IFT dis pla y stat us co des an d plac ed in pr iorit y seq uence . Effectiv e June, 199 6 Rev. 4 .1 Page Summ ary Pag e E- 2 Updat ed s pecif ica tion ta ble . Effecti[...]

  • Seite 9

    HIGHLI GHTS OF CHANGES A PPENDIX J Effectiv e April, 19 95 Rev . 1 Page Summ ary Pag e J -1 3 Added s tat ement of ref erenc e to t he re turn a uthor izat ion num ber. Effectiv e June, 199 5 Rev. 1 .1 Page Summ ary — Fig ure J- 4. Upda ted f igure to inc lude “Stat us group” and “K3 ef f” in calcu lat ions .[...]

  • Seite 10

    [...]

  • Seite 11

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management i World Class 300 0 TA BLE OF CONT ENTS PREF ACE........................................................................................................................ P-1 Definitions .............................................[...]

  • Seite 12

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 7-0 RETURN OF M A TERI AL .............................................................................................. 7-1 8-0 APPENDICES .....................................................................[...]

  • Seite 13

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii World Class 300 0 LIST OF T A BLES Table 4-1. Automatic Calibrati on Param eters ......................................................................... 4-8 Table 5-1. Sample H ELP Mess ages .................................[...]

  • Seite 14

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0[...]

  • Seite 15

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 World Class 300 0 NOTE ! Only one p robe can b e calib rated at a time. Probe calibrations must be scheduled appropriately in multiple probe applic ations. PREFACE The purpose of this manual is to provide a compre h ensive und[...]

  • Seite 16

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 IMPORT A NT S A FETY INS TRUCTIONS FO R THE WIRI NG AND I NSTALLA TION OF THIS A P P A R ATUS The following safety instructions apply specifically to all EU member states. Th ey should be strictl y adhered to [...]

  • Seite 17

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 World Class 300 0 GLOSS ARY OF TE RMS Abrasive Shield An option al com ponent th at shiel ds the prob e fr om high ve locit y particu late entr ained i n the f lue gas stream . A u tomatic Calibration An autom atic c alibratio[...]

  • Seite 18

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Reference Air Provid es a k nown ox ygen concentr ation to the ref erence s ide of the ox ygen sensing cell. Semiautomatic Calibration Semiautom atic calibrat ion is perform ed when t he s ystem does not inc l[...]

  • Seite 19

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 World Class 300 0 WHAT YOU NEED T O KNOW BEFORE INSTA LLING A ND WIRING A R OSEMOUNT IFT 3000 INTELLIGENT FIELD TRA NSMITTER WITH WORLD CLASS 3000 PROBE 1. W hat is the lin e voltag e bein g suppl ied to the IF T 300 0? W rite[...]

  • Seite 20

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 QUICK ST ART GUIDE Use this Quick Start Guide if ... 1. You are us ing a W orld Class 3000 pro be. 2. You are NO T using an y optional com ponents . Opti onal com ponents are sho wn in the shaded ar ea in F ig[...]

  • Seite 21

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 World Class 300 0 QUICK ST ART GUIDE FOR IFT 3000 SYSTEMS Before using the Quick Start Guide, ple ase read “W HAT YOU NE ED TO KNOW BEFORE INST ALLING AND WIRI NG A ROSEMO UNT IFT 3000 INT ELLIGE NT FIEL D TR ANSMIT - TER WI[...]

  • Seite 22

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 BK GN WH PU SHIELD SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD WORLD CLASS PROBE 123 456 7 8 BL PROBE MV - PROBE MV + PROBE TC + PROBE TC - OR YE [...]

  • Seite 23

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 World Class 300 0 QUICK REFE RENCE GUIDE IFT 3000 INTELLI GENT FIE LD TR ANSMITTER Performing a Manual (Semiautomatic) Calibra tion 1. Connect the high ca libration gas to the prob e fitting. 2. Press the C AL k ey. 3. Select [...]

  • Seite 24

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 HART COMMUNIC A TOR F A ST KEY SE QUENCES Perform Calibr ation Analog O utput Upper Range Value 2313 32 4 Trim Analog Outpu t Analog O utput Lo wer Range Value 24 32 5 Toggle Analog O utput T rack ing View O[...]

  • Seite 25

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 World Class 300 0 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 1 3 4 5 6 7 8 9 2 21190001 SECTION 1 DESCRIPTION AND SPECIFICA TI ONS 1-1 COMPONENT CHECKLIST OF T YPIC[...]

  • Seite 26

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-2 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 1-2 SYST EM OVERVIEW a. Scope This Instruct ion Bull etin has been des igned to suppl y details ne eded t o install, s tartup, operate, a nd m aintain the R osem ount W orld [...]

  • Seite 27

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 World Class 300 0 c. System Configurat ion The equi pment c overed i n this m anual con- sists of three m ajor c omponents: the oxy- gen anal yzer (pr obe), t he intel ligent f ield transm itter[...]

  • Seite 28

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-4 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 9. An operat or can set up, c alibrate, or troublesho ot the IFT in one of two ways: (a) Optio nal Gener al User I nterface (GUI). T he GUI is housed with in the IFT elec tro[...]

  • Seite 29

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 World Class 300 0 ST ANDARD OPTIONS DUCT ST ACK GASES CALIBRA TION GAS INSTRUMENT AIR SUPPL Y (REF . AIR) PRESSURE REGULA TOR FLOWMETER INTELLIGENT FIELD TRANSMITTER MUL TIPROBE CALIBRA TION GAS[...]

  • Seite 30

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-6 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 MPS 3000 CALIBRA TION GAS SEQUENCER HPS 3000 HPS 3000 (OPTIONAL) (OPTIONAL) Explosion Proof Required only for Hazardous Area Applications, otherwise use NEMA 4X. Lengths Exce[...]

  • Seite 31

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 World Class 300 0 After s electing t he probe m ounting loca tion, provisio n shou ld be m ade for a platfor m where the pr obe ca n be eas ily ser viced. The inte lligent f ield transm itter (I[...]

  • Seite 32

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-8 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Seite 33

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 World Class 300 0 SECTION 2 INSTALLATION 2-1 OX YGEN ANALYZER (PROBE) INST ALLATION Before starting to instal l this equip- ment, read the "Safet y instru ction s for wiring and installation of this appara- [...]

  • Seite 34

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-2 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 ROSEMOUNT CAL GAS REF AIR FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.28 (185) 6.10 (155) 0.59 (15) 5.12 (130) 0.75 (20) 0.71 (18) 5.71 (145) 4.75 (121) DIN 4512C19[...]

  • Seite 35

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 World Class 300 0 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.6 NOMINAL INSULA TE IF EXPOSED T O AMBIENT WEA THER CONDITIONS ELECTRICAL CONNECTOR REF AIR AN[...]

  • Seite 36

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-4 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V . ADAPTOR PLA TE DIMENSIONS FOR PROBE T ABLE VI. ADAPTOR PLA TE DIMENSIONS FOR ABRASIVE SHIEL[...]

  • Seite 37

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 World Class 300 0 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT C[...]

  • Seite 38

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-6 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASSEMBLIES ARE T[...]

  • Seite 39

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 World Class 300 0 4. If using th e opti onal ceram ic dif fus or element, th e vee deflector mus t be cor- rectl y oriented. B efor e insert ing the probe, ch eck the dir ection of f low of the gas in the duct. O[...]

  • Seite 40

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-8 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 c. Reference A ir Pac kage After the oxygen a nal yzing (pr obe) un it is installe d, con nect the re ference air set to the probe j unctio n box. T he referenc e air set sho uld be in stalled [...]

  • Seite 41

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 World Class 300 0 2-2 INTELLIGENT FIELD TRANSMITT ER (IFT) INST ALLATION a. Mech anical Installation The outl ine draw ing of the IF T m odule in Figure 2- 4 sho ws mounting centers and clearances . The N EMA 4X [...]

  • Seite 42

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-10 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 Do not install jumper JM 6 on the mi- croproc essor bo ard, or JM 1 on the in- terconnect board, if an HPS is installed in the system. T his w ill result in system failure. 3. The IFT must hav[...]

  • Seite 43

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 World Class 300 0 NOTE General Wiring Recomme ndations To main tain CE compli ance and ensure p roper EM C performance , all signal wires t o the Int er- connect Board, with the exception of the probe cable, sho[...]

  • Seite 44

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-12 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 FUSES FUSES NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 V AC, ANTI- SURGE, CASE SIZ E5X2 0M M , TYPE T T O IEC127, SCHURTER. Figure 2-7. IFT Power Supply Board Jumpers[...]

  • Seite 45

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-13 World Class 300 0 BK GN WH PU SHIELD SHIELD CAL RET NO GAS LO GAS HI GAS IN GAS SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD INTELLIGENT FIELD TRANSM[...]

  • Seite 46

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-14 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 OUT PUT JUMPER HPS Rem ove JM6 Probe ( No HPS) Install J M6 A N ALOG OUTPUT (Condition during microcontroller failure) Jumper Output = zero Install JM7 Output = m ax imum Rem ove JM7 (See Figu[...]

  • Seite 47

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-15 World Class 300 0 JM7 JM6 J4 SW1 TO I/O BOARD 3D39513G REV TO LDP CARD TO POWER SUPPL Y CARD TP4 +30VISO-C GNDC +5VISO-C TP5 TP6 TO GUI CARD J3 J2 J1 TP1 -5V TP2 +15V TP8 +5V TP3 -15V TP7 JM7 CURRENT/VOL T AGE S[...]

  • Seite 48

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-16 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 OUT PUT JUMPER HPS Rem ove JM1 Probe ( No HPS) Install J M1 Figure 2-11. Inter connect Board Jumper Configuration 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 [...]

  • Seite 49

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-17 World Class 300 0 CLASS 1, DIVISION 1, GROUP B ENCLOSURE #10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLA TE) 0.13" (3.3) THK U. L. APPROVED GASKET 7.00 (177.8) 3.25 (82.6) 3.63 (92.2) 0.31 (7.[...]

  • Seite 50

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-18 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 + + + + + + + + + - - - - - - - - - BK WH J9 J8 J3 J2 J1 TRIAC RELA Y ST ACK TC ANALOG HEA TER PROBE MV PROBE MV PROBE TC PROBE TC AD590 (INTERNAL WIRING) WH BK OR CELL+ YE HTR TC + BL CELL - [...]

  • Seite 51

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-19 World Class 300 0 JM7 I V MPS TERMINA TION BOARD MPS 3000 MUL TIPROBE CALIBRA TION GAS SEQUENCER (OPTIONAL) L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO [...]

  • Seite 52

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-20 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 TRANSFORMER TRANSFORMER SCREW (2 PER CO VER) TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM ELECTRONICS) 29850005 Figure 2-15. Hea ter Pow er Supply Wiri ng[...]

  • Seite 53

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-21 World Class 300 0 1 2 NOTES: 100 V .A.C. OPERA TION REQUIRES TRANSFORMER P ART NUMBER 1M02961G02. REFER TO T ABLE 3-5 FOR PROPER SET POINT SELECTION. 1 2 0310122 Figure 2-16. Jumper Selection Label NOTE Before s[...]

  • Seite 54

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-22 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 2-4 MULT IPROBE CALIBR A TION G AS SEQUENC ER INST ALL ATION a. Mech anical Installation The outl ine dra wing of the MPS m odule in Figure 2- 18 sho ws mountin g cent ers and clearances . The[...]

  • Seite 55

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-23 World Class 300 0 3. Connect the low O 2 c alibra tion gas to LOW GAS. T he calibrati on gas pr es- sure shou ld be set at 20 ps i (138 k Pa). 4. Connect the REF AIR OU T to t he ref- erence a ir fitting o n the[...]

  • Seite 56

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-24 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 MPS TERMINA TION BOARD L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS LOW [...]

  • Seite 57

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-25 World Class 300 0 NOTE Upon completing installation, make sure that the probe is turned on and opera ting p rior to firing up the combustion pr ocess. Damage can result from having a cold probe exposed to the pr[...]

  • Seite 58

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-26 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Seite 59

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-1 World Class 300 0 SECTION 3 SETUP 3-1 OVER VIEW This section pro vides i nform ation on c onfigur ing the IFT 300 0 Intel ligent Fie ld Trans mitter . This section assum es that you are fam iliar with the operatio n of t[...]

  • Seite 60

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 3-2 Setup Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 300 0 automatic calibrat ions, set the A uto Cal pa- rameter to Yes. f. T he Output Tr acks setting deter mines whether the analog o utput track s the ox y - gen read ing duri ng a cal ibratio n. Setting Ou[...]

  • Seite 61

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-1 World Class 300 0 SECTION 4 CA LIB RA TIO N 4-1 A N ALOG OUTPUT CALIBRATION For the ana log out put to p erform within the pub- lished s pecific atio ns, it m ust be m anual ly cali- brated. T he onl y equipm ent n[...]

  • Seite 62

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-2 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 2. Calibration Methods There ar e three c alibration m ethods: m anual (sem iautom atic), m anuall y ini- tiated a utomatic , and f ully autom atic. Manual (s emiautom atic ) cali bration is done [...]

  • Seite 63

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-3 World Class 300 0 255 Brim ley Road Scarboro ugh, Ontar io, Canada 416/266-3 161 SCOTT ENVIRONM ENT AL TECHNOLOGY, INC. SCOTT SPECI ALTY GASES 2600 Cajon Blvd. San Bernardi no, CA 92411 714/887-2 571 TW X: 910-390-[...]

  • Seite 64

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-4 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE AIR CONNECTION REFERENCE AIR SET FLOW METER INSTR. AIR IN LEAK TIGHT V AL VES 2 SCFH 5 SCFH PROBE (END VIEW) CALIBRA TE IN-PLACE FITTING CHECK VA LV E REG 0.4% O 2 8.0% O 2 PROBE CALIBRA[...]

  • Seite 65

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-5 World Class 300 0 27270007 CALIBRA TION GAS KIT #1 (P/N 6296A27G01) Figure 4-2. Portable Rosemount Oxygen Calibration Gas Kit 2 Extra gas bottles ar e avai lable at: Rosem ount Anal ytical I nc. Box 901 Orrvil le, [...]

  • Seite 66

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-6 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 0.4 % O 2 8.0 % O 2 27270005 CALIBRA TE IN PLACE CONNECTION CHECK VA LV E PUSHBUTTON REGULA TOR WITH CONTENTS GAGE - SET 5 SCFH REFERENCE AIR CONNECTION CALIBRA TION GAS HOSE CONNECTS TO CHECK VA [...]

  • Seite 67

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-7 World Class 300 0 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTIONAL CHECK VA LV E PROBE SIGNAL CONNECTIONS MPS-IFT SIGNAL CONNECTIONS MPS INSTRUMENT AIR IN CALIBRA TION GAS 1 (HIGH ) O 2 CALIBRA TION GAS 2 (LOW O [...]

  • Seite 68

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-8 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 Table 4-1. Automatic Calibration Parameters Auto Cal YES/NO Set to YES Outpu t Tracks YES/NO Set as des ired to con- figure an alog outp ut track ing. Cal Int vl XD XH Set the desire d time betwee[...]

  • Seite 69

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m ent Ca li bra t i on 4- 9 World Class 300 0 Calibra tion R ecord For Rosemount A n a l y t i cal I n S i tu O 2 P r obe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into S ervice: D[...]

  • Seite 70

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4- 10 Ca li bra t i on Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m e nt World Class 300 0[...]

  • Seite 71

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-1 World Class 300 0 SECTION 5 GENERAL USER INTE RFACE (GUI) OPE R A TION 5-1 OVER VIEW Ensure that the ox ygen analyzer , heater po wer suppl y, and intel ligent f ield transm itter ha ve [...]

  • Seite 72

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-2 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 5-2 DELUXE VERSION IFT DISPLAYS AND CONTROLS EN T E R ESC D A TA C A L SET U P H E LP 1 2 3 4 5 6 7 8 9 INTERNAL VIEW CAL TGH TGL 10 11 12 13 21 190003 EXTERNAL VIEW I[...]

  • Seite 73

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-3 World Class 300 0 Table 5- 1. Samp le HEL P Messages MENU, SUB-M ENU, HELP OR PA RA METE R NA ME ME S SA GE PROBE D ATA Press ENT ER k ey to acces s DAT A menu. CALIBR ATE O 2 The CAL m [...]

  • Seite 74

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-4 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 5-8 CALIBR ATE O 2 SUB-M ENU The CALI BRATE O 2 sub- menu ( Table 5-4) is used to ent er the c alibration m ode. To ac cess the CALI BRAT E O 2 sub- menu, pr ess the C[...]

  • Seite 75

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-5 World Class 300 0 (CONTINUED ON SHEET 2) 686022 PROBE DA T A DIAGNOSTIC DA T A VOL T AGES PROCESS DA T A TEMPERA TURE Cell Stack Cold Junct Cell Cell T/C Stk T/C Cold Jnt OUTPUT V ALUES [...]

  • Seite 76

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-6 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 (CONTINUED ON SHEET 3) (CONTINUED ON SHEET 3) (CONTINUED FROM SHEET 1) See sheet 4 SLOPE CONST ANT SET POINT RESET SLOPE AND CONST 34.5 mV/D- 57.5 mV/D -20.0 mV - 20.0[...]

  • Seite 77

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-7 World Class 300 0 (CONTINUED FROM SHEET 2) SETUP (CONTINUED FROM SHEET 2) ANALOG OUTPUTS SOURCE AOUT TYPE RANGE SETUP O2 Efficiency Dual Rng O2 HART 4-20 mA 0-20 mA 0-10 V See sheet 5 US[...]

  • Seite 78

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-8 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 (CONTINUED FROM SHEET 2) CALIBRA TION HIGH GAS LOW GAS AUTO CAL OUTPUT TRACKS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM 0.1000% O2 25.00% O2 0.1000% O2 25.00% [...]

  • Seite 79

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-9 World Class 300 0 (CONTINUED FROM SHEET 3) RANGE SETUP Log LIN Log LIN HIGH END LOW END 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O[...]

  • Seite 80

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-10 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5- 4. C ALIBR A TE O 2 Sub-Menu SUB-MENU SELECT ION SETUP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPT ION Perform Calibration Auto Cal i n Probe Setup is YES [...]

  • Seite 81

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-11 World Class 300 0 Table 5- 4. C ALIBR A TE O 2 Sub-Menu (continued) SUB-MENU SELECT ION SETUP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPTION View Constants Latest Calibration Slope __[...]

  • Seite 82

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-12 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5-5. SETUP Sub-Menu SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Calibration High Gas ____% O 2 Value of hig h O 2 calibrat ion g as (0.10 00% - 25.0 0% O 2 ).[...]

  • Seite 83

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-13 World Class 300 0 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Relay Outputs NOTE K1 and K2 relay outputs can be configured for "OFF" o[...]

  • Seite 84

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-14 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Anal og Out put RANGE SET UP (continued) (Source set to Du al Rng O 2 ) Xfer Fnct[...]

  • Seite 85

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-1 World Class 300 0 SECTION 6 TROU BLESHOOTI NG 6-1 OVER VIEW The s ystem troubl eshootin g descr ibes how to identif y and is olate fau lts which m ay deve lop in the Ox ygen Anal yzer S ystem . Refer to Pr obe[...]

  • Seite 86

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6- 1. IF T Stat us Codes Off Heater po wer has b een turne d OFF b y the electr onics . The disp la y shows 0% O 2 . Severa l con- ditions m a y cause the OFF status : 1. T he cell h e[...]

  • Seite 87

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-3 World Class 300 0 6-4 HE A TE R PROBL EM For all heater troub lesho oting, allo w at least 30 minutes for the oper ating t emper ature to sta bi- lize. Af ter the warm up period, o bserv e the s ys- tem s tatu[...]

  • Seite 88

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6-2. Heater Troubleshooting (continued) Problem Cause Corrective A ct ion Status is HtrE r or OFF. Cell TC > 2 8.4 mV. Cold Junctio n 273 to 33 0 mV (n ormal). O 2 Display = 0 % 1. [...]

  • Seite 89

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-5 World Class 300 0 6-5 CELL PROBLEM For cell troubles hoot ing, as i n heater problem s , you should al low at least 30 minutes f or operat- ing tem perature to stab ilize. Af ter this warm up period, o bserve [...]

  • Seite 90

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6-3. Cell T roubleshooting (continued) Problem Cause Corrective A ct ion Status is ResHi or CalEr. Cell mV = -20 to 120 mV (normal) (continued). 1. Refer ence air c ontam ination ( oil[...]

  • Seite 91

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-7 World Class 300 0 6-6 IFT PROBLEM W hen an IFT probl em is suspec ted, look at the LED on the m icr oprocess or board. T he LED may be OFF, ON, or f lashing. Refer to T able 6-4 t o trou bleshoot IFT r elated [...]

  • Seite 92

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 6-7 M PS PROBLEM MPS pro blems can occ ur with a stat us of C Err, R Hi, TGLo w. The O 2 re ading ca n be 0% t o 99%, and pr obe data will be i n the norm al ranges. C onsider t wo cond itio[...]

  • Seite 93

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-9 World Class 300 0 6-8 PERFORM ANCE PROBLEM (PROCESS RESPON SE IS SUSP ECT) O 2 readings m a y not alwa ys agree with k nown process conditio ns. Suc h a disc repanc y can be the first s ign of a pr oblem eithe[...]

  • Seite 94

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-10 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0[...]

  • Seite 95

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 7-1 World Class 300 0 SECTION 7 RETURN OF MATERI AL 7-1 If f actor y repair of def ective equipm ent is re- quired, pr oceed as follo ws: a. Sec ure a r eturn aut horiza tion num ber from a Rosem ount Ana lytic[...]

  • Seite 96

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 7-2 Return of Material Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Seite 97

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 8-1 World Class 300 0 SECTION 8 A P PENDICES A PPENDIX A. WORLD CLA SS 3000 OXYGEN A NALYZ ER (PROBE) A PPENDIX B. HPS 30 00 HEA TER POWER SU PPLY APPENDIX D. MPS 3000 MUL TIPROBE CALIBRATION G AS SEQUENCE R A P PENDIX [...]

  • Seite 98

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3. 29 1 27 28 25 24 26 20 19 17 7 8 15 13 16 18 23 22 10 11 21 20 11 14 12 10 9[...]

  • Seite 99

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-1 World Class 300 0 A P PENDIX A , REV. 3.8 WORLD CL A S S 3000 OXYGEN ANALYZER (PROBE) DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instruc[...]

  • Seite 100

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Table A -1 . Specificat ions fo r Ox ygen Anal yzing Eq uipment . 1, 2 Probe lengt hs, nom inal ..................................................................18 i nches (457 m m), 3 f eet (0.91 m [...]

  • Seite 101

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-3 World Class 300 0 A -2 PRO BE ASSEM BLY EXT ERIOR Prim ary probe ex terior c om ponents includ e a flange-m ounted zirconi um ox ide cell, m ounted on a tube as sem bly and pro tected b y a snubb er diff usion assem b[...]

  • Seite 102

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Cell - General The c omponents which m ak e up the cell ar e machined to clos e tolera nces an d assem bled with c are to pr ovide ac curat e oxygen m easur ements . Any replacem ent requires atten[...]

  • Seite 103

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-5 World Class 300 0 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A -6. Probe Junction Box A -4 PRO BE JUNCT ION BOX The probe j unct ion box, F igure A-6, is pos[...]

  • Seite 104

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o 22.5 o DIA ON A 7.50 DIA B.C. (REF) .[...]

  • Seite 105

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-7 World Class 300 0 P0010 Figure A -8 . Cerami c Dif fusion /Dust S eal A ssembly Thes e modified d iff usion and vee deflec tor assem blies are availa ble in s tandard, F igur e A-8, and f lame ar restor v ersion, Figu[...]

  • Seite 106

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Snubber Diffusion/Dust Seal Assembly The s nubber diff usion/dust s eal as sem bly, Figure A-1 2, is used in applic atio ns where an abrasi ve shield is to be us ed with a snubber t ype dif fusion [...]

  • Seite 107

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-9 World Class 300 0 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDW ARE 4 3 6 19.80 (502[...]

  • Seite 108

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.69 kPa GAUGE) MAX. CLEAN DR Y AIR REQUIRED. FITTING IS LOCA TED ON FAR SIDE. CAL[...]

  • Seite 109

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-11 World Class 300 0 Extended T emperat ure By-Pa ss Arrang ements (2400 ° ° ° ° F; 1300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ B y-pass Pack age with ANSI bolt patt ern. 1U0571 G02 6’ B y[...]

  • Seite 110

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 PROBE TROUBLESHOOTING A -7 O VERVI EW The probe tr oubles hooting s ection describes how to i dentif y and is olate fau lts whic h m ay de- velop in the prob e assem bly. Install all p rotectiv e e[...]

  • Seite 111

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-13 World Class 300 0 Table A-2. Fault Finding (Continued) Symptom Check Fault Remedy 2. System r esponds to oxygen conc entrat ion changes but does not give correct indi cation Recorder or r emote indicator Calibration[...]

  • Seite 112

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Figure A-16. Flowchart of Probe Related Problems, #1[...]

  • Seite 113

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-15 World Class 300 0 Figure A-17. Flowchart of Probe Related Problems, #2 A[...]

  • Seite 114

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-16 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLET ING INSTALL ATION, MAKE SU RE TH A T THE PROB E IS TURNED ON AND OPER ATING PRIOR TO FIRING UP T HE COM BUSTION PROCESS. D A M AGE C AN RESULT FR[...]

  • Seite 115

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-17 World Class 300 0 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNECTOR INCONEL CELL WIRE (CLEAR SLEEVING) HEA TER WIRES (BLACK SLEEVING) THERMOCOUPLE - (RED ALUMEL) THERMOCOUPLE + (YELLOW CHROMEL) CALIBRA TION GAS FITT[...]

  • Seite 116

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-18 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A -1 9. Re moval of Optional D iffusor and Vee D eflect or PROBE TUBE (N[...]

  • Seite 117

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-19 World Class 300 0 Damage to th e dif fusion elem ent m ay be- come appar ent dur ing calibr ation. C om pare probe resp onse wit h previ ous respo nse. A brok en diffus ion elem ent will cause a slo wer response to [...]

  • Seite 118

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-20 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 11. W ipe a heavy la yer of ant i-sei ze com - pound onto t he thr eads and m atin g surf aces of the diffus ion hub and retainer. 12. Assem ble retai ner and diffu sion hub with two pin spanner wr[...]

  • Seite 119

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-21 World Class 300 0 d. Us e a penc il t o m ark location s of spri ng cl ip on ceram ic r od, F ig ur e A- 2 2. e. P r y or squeez e tabs on sp ring clips, an d pull contac t and t herm ocou ple as sem bly out of prob[...]

  • Seite 120

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-22 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 term inal strip co uld ac t as add itional t her- mocouple junctio ns. T his coul d produc e a voltage th at woul d aff ect the therm oc ouple out put si gnal. Do not bend wires c loser tha n 1/4 i[...]

  • Seite 121

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-23 World Class 300 0 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffusion El ement 2. Socket Hd Cap Screw [0. 25 in.-28 x 0.063 (16 mm) ] 3. Cell and Flange As sembly 4. Corrugated Seal 5. Probe Tube Assemb ly 6. Gasket[...]

  • Seite 122

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-24 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Do not use se alant w hen inst alling the stainless st eel tub es. Gas samples may become con taminat ed. 2. First in stall the stainle ss steel tubing on the fitt ing at the bottom of the pro be j[...]

  • Seite 123

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-25 World Class 300 0 REPLACEMENT PARTS Table A -3 . Replacement Parts for Prob e Figure and Index No. P art Numb er Descriptio n Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 3, 2 Figure A[...]

  • Seite 124

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-26 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Table A-3 . Replacement Parts for Probe (Continued) Figure and Index No. P art Numb er Descrip tion Figure A-9 Figure A-1 1 Figure A-4 Figure A-1 9 Figure A-2 5 Figure A-1, 2 Figure A-1 2 Figure A-[...]

  • Seite 125

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV . 2.2 HPS 3000 HE A TER P OWER SUPPLY DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this Instruction[...]

  • Seite 126

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2. Heater Power Supply, Interior[...]

  • Seite 127

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-3 World Class 300 0 Table B-1. S pecifications for Heater Power Supply Environm ental C lassification .................................................. NEMA 4X (I P56) Opt ional - Cl ass 1, Div ision 1, Group B[...]

  • Seite 128

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when c onnected to the C RE 300 0 Control Ro om Electron ics, line voltag e pas ses through th e rela y (when on) and is convert ed into 44 vo lts b y the tra nsform er. If the pro[...]

  • Seite 129

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER. METER INDICA TES PULSA TING NOMINAL 44 V A[...]

  • Seite 130

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C. CHECK IF THE YELLOW WIRE IS CONNECTED TO POSITIVE AND THE RED T O NEGA TI[...]

  • Seite 131

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART T O HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200. IF THE NUMBER IS NEGA TIVE THEN SOMEWHERE THE THERMOCOUPLE WIRES ARE REVERSED[...]

  • Seite 132

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA IN TEN A NCE B-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the HPS 300 0 Heater Power Suppl y Field Modu le. Rep lacem ent parts re- ferred [...]

  • Seite 133

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-9 World Class 300 0 i. Mak ing a note of the locat ion an d color of each wir e, disconn ect wires f rom term inal strip on m other boar d. j. Rem ove four s crews (9) hold ing m other board to s tand off s (10)[...]

  • Seite 134

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 300 0 35730006 NO TE: NO T ALL P ARTS SHO WN ARE A V AI LABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS SEE T ABLE B-2. Figure B-7. Heater Power Supply, Exploded View[...]

  • Seite 135

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6. Lockw asher 7. Daughter Board 8. Terminal Cover 9. Screw 10. Stand Off 11. Hex Nut 12. Mother[...]

  • Seite 136

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 300 0[...]

  • Seite 137

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-1 World Class 300 0 A PPENDIX D, REV 2.4 MPS 3000 MULTIPROBE C A LI BRATION G A S SEQUENCER DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this[...]

  • Seite 138

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 PO WER SUPPL Y REGULA TOR TUBE SOLENOID MANIFOL D HOSE AD APTER CABLE GRIP TER MINA TION BOARD FLO WMETER 27270024 Figure D-2. Multiprobe Calibration Gas Sequencer, Interior Table D-1. S pecifications[...]

  • Seite 139

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-3 World Class 300 0 CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2 (LOW O ) 2 PROBE (END VIEW) ELECTRONIC P ACKA GE CALIBRA TION GAS CHECK VA L V E PROBE SIGNAL CONNECTIONS MPS ELECTRONICS P ACKA GE SIGNAL CONNECT[...]

  • Seite 140

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE PURGE NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 3 "BEBCO" PURGE W ARNING NOTICE SUPPLIED WITH BEBCO UNIT AND TO BE INST ALLED ON MPS UNIT AS SHOWN. 2 WITH EL[...]

  • Seite 141

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-5 World Class 300 0 MPS 3000 TROUBLESH OOTING D-3 OVER VIEW This section d escr ibes troubles hoot ing f or the Multipro be Cal ibratio n Gas S equencer . Addi- tional troub les h oot ing inf or m ation can be found [...]

  • Seite 142

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 YES YES NO NO SYMPTOM SOLENOID IS OPERA TING NORMALL Y . ENSURE THA T A SUFFICIENT SUPPL Y OF CALIBRA TION GAS IS A V AILABLE. CALL FOR F ACTOR Y ASSIST ANCE. SET METER* FOR 50 VDC. PLACE PROBES ON TE[...]

  • Seite 143

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-7 World Class 300 0 SERVICE AND NORM AL MA IN TEN A NCE D-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the MPS 30 00 Mu ltiprobe Cali- bration Gas Seq uencer. Rep lacem ent parts r e- f[...]

  • Seite 144

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 49 49 50 53 53 41 31 54 14 34 54 1 17 16 18 15 26 27 42 48 46 42 40 30 30 22 35 36 37 21 32 4 33 58 57 59 60 56 21 44 45 19 20 42 51 43 52 47 62 61 55 2 3 38 39 25 24 23 28 29 5 63 64 6 7 9 8 13 12 11[...]

  • Seite 145

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-9 World Class 300 0 LEGEND FOR FIGURE D-6 1. Enclosure 2. Screw 3. Plug 4. Cable Grip 5. Fitting 6. Hose Adapter 7. Pressure Switch 8. Plug 9. Solenoid Valve 10. Screw 11. Manifold 12. Washer 13. Screw 14. Gasket 15.[...]

  • Seite 146

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-10 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0 D-10 FLOWM ETER ADJUST MENT S There ar e two flowm eters per flowm eter ass em- bly. The top flo wmeter is factor y set to 5 sc fh. The bottom f lowmeter is s et to 2 sc fh. Shoul d the flow nee d [...]

  • Seite 147

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-11 World Class 300 0 REPLACEMENT P A RTS Table D- 3. Replacement Part s for t he M ultiprobe T est Gas Seq uencer FIGURE and INDEX No. PART NUM BER DESCRIPTION Figure D-6, 58 1A9790 9H0 1* Power Su pp ly Figure D-6, 9 3[...]

  • Seite 148

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-12 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0[...]

  • Seite 149

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-1 World Class 300 0 A PPENDIX E, REV . 4.5 IFT 3000 INTE LLIGEN T FIELD TR ANSMITTE R DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instructi[...]

  • Seite 150

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-2 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 e. Heater (option al) A heater is avai lable f or am bient cond itions bel ow 32° F (0°C ). f. Z-Purge (optional) A Z-purg e arran gem ent is ava ilable f or ap- plicatio ns requ iring h azardo[...]

  • Seite 151

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-3 World Class 300 0 PROBE ZERO CROSSING DETECTOR TRIAC RELA Y TO HEA TER COLD JUNCTION TEMP . PROBE TC ST ACK TC CELL LINE RELA Y TRIAC AD590 PROBE TC ST ACK TC CELL MV HEA TER POWER SUPPL Y (OPTIONAL) IFT TRANSFORMER 2[...]

  • Seite 152

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-4 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 IFT 3000 TR OUBLESHO OTING E-3 OVER VIEW The IFT troubles hooting s ection describes ho w to identif y and isolat e faults whic h ma y develop in the IFT . Install all p rotectiv e equip ment cov[...]

  • Seite 153

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-5 World Class 300 0 Figure E-3. IFT Troubleshooting Flo w chart, #1 E[...]

  • Seite 154

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-6 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 YES YES OXYGEN ANAL YZER SYSTEM IS EQUIPPED WITH HPS 3000. CHECK JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE INST ALLED. CHECK JUMPERS 9 OR 10 ON POWER SUPPL Y BOARD FOR[...]

  • Seite 155

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-7 World Class 300 0 Table E-2. GUI Equipped IFT Fault Finding SYM PTOM COMPONENT F AILURE 1. Display is blank . Poss ible failur e within IFT . Check LED on m icroproces sor board. 2. CalEr is d isplayed. Repeat cal ibr[...]

  • Seite 156

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-8 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 SERVICE AND NORM AL MA IN TEN ANCE E-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the Inte lligent Fi eld T ransm itter. Replacem ent parts r eferred to are a vaila[...]

  • Seite 157

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-9 World Class 300 0 1. Cable 2. Machine Screw, M 3 x 8 mm 3. Lockwasher, 3 mm (Note 2) 4. Power Supply Board 5. Fuses, 5 Amp 6. Enclosure 7. Plug 8. Machine Screw, M 5 x 8 mm 9. Transformer 10. Mounting Plate 11. Microp[...]

  • Seite 158

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 l. Reinst all m ounting p late (10) to enc losure (6) with the necess ary screws and was hers. m. If r emoved, rep lace therm os witch assem bl y (18, 19, Fi gure E- 8) and sec ure wit h scr ews (1[...]

  • Seite 159

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-11 World Class 300 0 u. Conn ect cable ( 1) to the receptac le on m i- croproc essor board ( 11). Rec onnect GU I assem bly cable to r eceptac les on m icro- process or board if IFT is equippe d with GUI. v. Replac e p[...]

  • Seite 160

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 i. Replace pr otecti ve cover (13) an d secur e with washer s (15) and screws (14). j. Close co ver door (16) and secur e with screws (1 7). E-11 G UI ASSEM BLY REPL A CEM ENT Thes e replacem ent i[...]

  • Seite 161

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-13 World Class 300 0 8. Splice heat er wire to new heater (21) and attach new heater to heater mounting p late (20) . 9. Attac h hea ter assem bly (20, 21) to mounting p late (15) using scr ews (11) and washers (12). 1[...]

  • Seite 162

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 1 2 3 4 5 6 7 10 A 11 12 8 9 13 14 19 18 17 16 15 A B B 20 21 22 23 NOTES: 1. 2. LETTERS INDICA TE WIRE CONTINUITY ; A TO A AND B TO B. NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL[...]

  • Seite 163

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-15 World Class 300 0 REPLACEMENT PARTS Table E- 3. Repl acement P arts fo r the Intell igent F ield Tran smitter. FIGURE and INDEX No PART NUMBER DESCRIPTION Figure E-6, 9 1N04946G0 1 Transf orm er Figure E- 6, 12 3D39[...]

  • Seite 164

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-16 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0[...]

  • Seite 165

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -1 World Class 300 0 A PPENDIX J, REV 1.1 HART COMM UNIC A TOR M ODEL 275 D9E IFT 3000 A P PLIC A TI ONS DESCRIPTION J-1 COMPONENT CHECKLIST OF T YPIC A L HA RT ® COMM UNICA T OR PACKAGE A typical Mod el 275D9E HART [...]

  • Seite 166

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-2 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 b. Device De scriptio n The HART (High way Addr essable Rem ote Trans ducer) Com munic ator is a hand-he ld comm unications inter face dev ice. It pr ovides a comm on comm unications link to all m icr[...]

  • Seite 167

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -3 World Class 300 0 INSTALLATION J-4 HART COMM UNICATOR SIGN AL LINE CONNECTIONS The HART Comm unicator c an connect to the IFT analog output s ignal line at a ny wiri ng ter- mination point in t he 4- 20 mA c urrent[...]

  • Seite 168

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-4 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 Explosions can result in death or se ri- ous injury. Do not make connections to the HART Communicator's serial port or NiC ad rech arger ja ck in an ex- plosive atmosphere. 1. Pr ogram IFT analog[...]

  • Seite 169

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -5 World Class 300 0 R L < 250 Ω INTELLIGENT FIELD TRANSMITTER IFT 3000 LOOP CONNECTORS USE INTERF ACE 00275 0013 ONLY SERIAL PORT & BA TTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT NOTE: THE [...]

  • Seite 170

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-6 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 OPERATION J-6 OFF-LINE AND ON-LINE OPERA TION S The HART Comm unicator can be operat ed bot h off-line and on-l ine. Of f-line op erations are th ose in which t he com munic ator is n ot connec ted to[...]

  • Seite 171

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -7 World Class 300 0 Oxygen Efficiency Stack O cell CJtemp 2 VIEW FLD DEV V ARS PV is PV PV % mge PV AO PROCESS V ARIABLES DIAG/SERVICE VIEW PV -Aout VIEW OUTPUT V ARS VIEW SV SV is SV SV % mge O cell Cell TC Stack TC[...]

  • Seite 172

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-8 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O RANGE 2 Set O Xfer fn 2 DEVICE INFORMA TION Manufacturer Distributor Model Dev id Ta g Descriptor Message Da[...]

  • Seite 173

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -9 World Class 300 0 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Distributor Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Univ[...]

  • Seite 174

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 TROU BLESHOOTI NG J-8 OVER VIEW If the HART Comm unicator f ails to f unction properl y, verif y that the unit's batter y pack and mem ory module ar e correc tly as sem bled to the comm unicato[...]

  • Seite 175

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J -11 World Class 300 0 DOES HART UNIT HA VE POWER ? DOES HART UNIT INDICA TE BA TTERY POWER GOOD ? IS HART UNIT BEING USED "ON-LINE" ? IS HART UNIT CONFIGURED FOR IFT? IS IFT POWERED ? IS IFT EXPERIENCING F [...]

  • Seite 176

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NO NO NO NO NO NO YES YES YES YES YES YES > IS LOAD RESIST ANCE 250 OHMS ? (CONTINUED FROM SHEET 1 OF 2) CONNECT THE HART UNIT TO THE 4-20 mA SIGNAL LOOP . REFER TO SECTION 2. IF LOAD RESIST ANCE[...]

  • Seite 177

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J -13 World Class 300 0 RETURNING EQUIPMENT TO THE FA CTORY J-10 If f actor y rep air of def ective equipm ent is r e- quired, pr oceed as follo ws: a. Sec ure a r eturn aut horiza tion num ber from a Rosem ount Ana ly[...]

  • Seite 178

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0[...]

  • Seite 179

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 9-1 World Class 300 0 SECTION 9 INDEX This index is an alphab etized listing of parts , term s, and proc edures having t o do with the H az- ardous Area Ox ygen/Com bustibles Tr ansmitter . Every item liste d in th is i[...]

  • Seite 180

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 9-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 Pushbutto n Regu lator, 4-5 Q Quick Referenc e Chart, 5-3 R Referenc e Air, 1-1, 2-8, 2-22 S Semiautom atic Cal ibratio n, 2-23, 4-2, 4-6 SETUP Sub-M enu, 5-4 Status Li ne, 5-3 Stop Val ve, 1-7 T TGH , [...]

  • Seite 181

    3573 365 6 / 7-02 RO SEMOUNT WA RRA NTY Rosem ount warrants that the equipm ent m anufac tured and s old b y it will, upon sh ipm ent, be free of def ects in workm anship or m aterial. S hould any fail ure to c onform to this war ranty b ecom e ap- parent duri ng a per iod of one year after th e date of s hipm ent, Rosem ount shall, upon prom pt wr[...]

  • Seite 182

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 © Rosemount Anal ytical Inc. 2002 Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private Ltd. 1 Pandan Cres[...]