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Emerson Process Management IB106-340 Bedienungsanleitung

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Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 http:// www.processanalyt ic.com Oxy mitter 4000 Oxygen T ransmitter[...]

  • Seite 2

    Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www.processanalyt ic.com ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical des igns, m anuf actures and tests its pr[...]

  • Seite 3

    HIGHLI GHTS OF CH ANGES Effectiv e M ay, 1998 Rev. 2. 0 Page Summ ary — Modif ied exis ting m anual to ac comm odate in tegra lly mou nted S PS 4000 Single Pr obe Autocal ibration Sequ encer inform ation. — Added loc ks for the elec tronic hous ing covers throughou t the m anual. — Changed test gas to cali bration g as thro ughout the m anua [...]

  • Seite 4

    HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e May, 1998 Rev. 2. 0 (Cont inued) Page Summ ary Page 6-4 Updated F igure 6- 3 to inc lude las t ca libration f ailed alarm . Page 6-6 Added fau lt 14 to T able 6-1. Page 6-1 4 Added NOT E to det erm ine when to re place th e diff usion elem ent. Page 7-1 Added gen eral tr oubles hooting infor mation t[...]

  • Seite 5

    HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Oct., 1998 Rev. 2. 1 (Cont inued) Page Summ ary Page 9-2 Changed F igure a nd Index N o. Page 9-3 Changed F igure a nd Index No. a nd Desc ription. Added Abr asiv e Shield Assembli es to parts l ist. Page 9-5 through 9-7 Changed F igure a nd Index N o. and Part N umber s. Effectiv e Feb., 199 9 Rev. [...]

  • Seite 6

    HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Nov., 19 99 Rev . 2.3 Page Summ ary Pages P- 11 thru P-15 Added n ew Quic k Star t Guide. Page 1-1 0 Added inform ation on electronic s oper ating temper atures an d parts for mounting. Page 1-1 4 Rem oved Table 1-4, renum ber ed subseq uent tabl es in Sec tion 1. Page 3-3 Changed default v alues f o[...]

  • Seite 7

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Oxymitter 4000 TA BLE OF CO NTENT S PREF ACE........................................................................................................................ P-1 Definitions ...............................................[...]

  • Seite 8

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 ii Rosemount Analytical Inc. A Divi sion of Em erson Process Management Oxymitter 4000 6-0 M A INTEN ANCE AND SERVIC E .................................................................................. 6-1 6-1 Overview ...............................................................................[...]

  • Seite 9

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Oxymitter 4000 LIST OF I LLUSTR ATIONS Figure 1-1. T y pical S ystem Pack age ....................................................................................... 1-2 Figure 1-2. Ox y mitter 40 00 Aut ocalibratio n System O[...]

  • Seite 10

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 Figure 7-12. Fault 12, EEPROM Corrupt ................................................................................. 7-15 Figure 7-13. Fault 13, Invalid Slope ..................................................[...]

  • Seite 11

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Oxymitter 4000 PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation and mainten ance of t he Ox ymitter 40 00. Some sections may describe equipment not used in you[...]

  • Seite 12

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORT A NT S A FETY INSTRU CTIONS FO R THE WIR ING A ND IN STA LL A TIO N OF THIS A PP A R ATUS The following safety instructions apply specifically to all EU member states. Th ey should be strictl y adhered to [...]

  • Seite 13

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIA L SAFETY D ATA SHEET JULY 1, 1996 SECTION I. IDENTIFIC A TION PRODUCT NAME Cerami c Fiber Heaters, Mol ded Insul ation Modules and Ceramic Fi ber Radian t Heater Panel s. CHEMICAL [...]

  • Seite 14

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fi ber shapes. With or w ithout optional white to gray granu lar surface coating and/or option al black surface coating . SPECIFIC WEIGHT: 12-2[...]

  • Seite 15

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Oxymitter 4000 SECTION V. HEA LTH HAZARD DA TA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EX POSURE EYE Avoid contact with ey es. Slightly to moderately irritating . Abrasive action may cause damag e to outer surf[...]

  • Seite 16

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 4) Pleural plaques (th ickening along the ch est wall) have been obs erved in a small num ber of em plo yees who had a long du ration of em ployment. There are se veral occupat ional and n on-occupat ional causes[...]

  • Seite 17

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Oxymitter 4000 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hy drofluoric acid and concen trated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.A. SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS R EL[...]

  • Seite 18

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION IX. SPECIA L PREC A UTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be f ollow ed. The Toxicology data indicate that ceramic fiber should b e handled with caution. The ha[...]

  • Seite 19

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Oxymitter 4000 Insulation su rface should be lightly s prayed with water bef ore removal to suppres s airborne dus t. As water evaporates during rem oval, additional water sh ould be sprayed on surfaces as needed. On ly enough[...]

  • Seite 20

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 WHAT YOU NEED T O KNOW BEFORE INSTALLING A ND WIRING A ROSEMOUNT OXYMITTER 400 0 OXYGEN TRA NSMITTER 1. W hat type of ins tallatio n does your s ystem require? Use the fol lowin g drawin g, Figur e 1, t o ident[...]

  • Seite 21

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -11 Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK ST ART GUIDE? Use this Quick Start Guide if ... 1. Your s ystem requires a STANDARD or INT EGRAL S PS 40 00 OPT ION ins tallatio n. Instal la- tion opt ions f or the Ox ymitter [...]

  • Seite 22

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-12 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quick Start Guide, ple ase read “W HAT YOU NE ED TO KNO W BEFORE INST ALLING AND WIRI NG A ROSEMO UNT O XYMITTER 4000 O XYGEN T R ANSMIT - TER”[...]

  • Seite 23

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -13 Oxymitter 4000 - - - - + + + + FA C T O R Y WIRE D 4-20 mA CONNECTION TERMINALS 5 AND 6 NO T USED LINE GROUND NEUTRAL CAL INITIA T E 5 VDC SELF PO WERED T O REMO TE CONT ACT INPUT CONNECTION CAL FA I L IN CAL 5-3O VDC TO R E[...]

  • Seite 24

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-14 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK REFE RENCE GUI DE OXYMITTER 4000 OXYGEN TRANSMITTER Performing a Manual Calibration 1. Place the contro l loop in m anual. 2. Press the C AL ke y. The CAL LED will light s olid. 3. Apply the first calibr [...]

  • Seite 25

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -15 Oxymitter 4000 HART COMMUNIC A TOR F AST KEY SEQUENCES Perform Calibr ation O 2 Upper R ange Val ue 2311 32 1 Trim Analog Outpu t Analog O utput Lo wer Range Value 24 32 2 Toggle Analog O utput T rack ing View O 2 Value 2312[...]

  • Seite 26

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-16 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

  • Seite 27

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 Oxymitter 4000 SECTION 1 DESCRIPTION AND SPECIFIC A TIONS 1-1 COM PONENT CHECKLIST OF TY PICAL SYST EM ( PACKAGE CONT ENT S) A t ypical R osem ount Ox y m itter 40 00 Ox ygen Trans mitte r shoul[...]

  • Seite 28

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-2 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 2 7 1 26170008 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 6 5 3 4 1. Instruction Bulletin 2. IMPS 4000 Intel ligent M ultiprobe Test Ga s Sequencer ([...]

  • Seite 29

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 Oxymitter 4000 c. System Configurat ion Ox y m itter 4000 units are a vailab le in f ive length opt ions, givi ng the user the flexib ilit y to use an in situ p enetrati on appro priate to the s[...]

  • Seite 30

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-4 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 3. Membr ane ke ypad and HART comm u- nication are sta ndard. T o use the HART c apabilit y, you m ust have e ither: (a) HART Model 275 Comm unicator. (b) Asset Ma nagem ent Solut[...]

  • Seite 31

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 Oxymitter 4000 e. Handling the O xymitt er 4000 It is important that printed circuit boards and integ rated circ uits a re handled o nly wh en adequat e antist atic precautions have b een taken [...]

  • Seite 32

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-6 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 DUCT ST ACK GASES CALIBRA TION GAS ADAPTER PLA TE LINE VOL T AGE LOGIC I/O INSTRUMENT AIR SUPPL Y (REFERENCE AIR) PRESSURE REGULA TOR FLOWMETER ST ANDARD OXYMITTER 4000 OXYMITTER [...]

  • Seite 33

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 Oxymitter 4000 1-3 IM PS 4000 (O ptional) Inform ation on th e IMPS 4 000 is availa ble in th e IMPS 4000 Intell igent Mu ltipr obe T est Gas Se- quencer I nstruc tion Bulletin. 1-4 SP S 4000 (O[...]

  • Seite 34

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-8 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 MANIFOLD INTERF ACE BOARD CALIBRA TION GAS 2 (LOW CALIBRA TION GAS) SOLENOID CALIBRA TION GAS 1 SOLENOID (HIGH CALIBRA TION GAS) PRESSURE SWITCH POWER SUPPL Y BOARD TERMINAL COVER[...]

  • Seite 35

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-9 Oxymitter 4000 c. Operation The SP S 4000 wor ks in conjunc tion with t he Oxymitter 4000 ’s CALIBRAT ION RECOM- MENDED f eature to perfor m an autoc alibra- tion. T his featur e autom atical [...]

  • Seite 36

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-10 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 1-6 SPECIFIC A T IONS Oxymitter 4000 O 2 Range: Standard .................................................. 0 to 10% O 2 0 to 25% O 2 0 to 40% O 2 ( via HART ) Accurac y ......[...]

  • Seite 37

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-11 Oxymitter 4000 Si gnals: Analog Outp ut/HART ............................... 4-20 mA is olated f rom power suppl y, 950 ohm s m axi- m um load Logic I/O ........................................[...]

  • Seite 38

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-12 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 Table 1- 1. Produc t Matr ix OXT4A Ox y mitter 4000 In Situ Ox y gen T ransmitter Oxygen Transmitter - Instruction Book Code Sensin g Probe T y pe 1 ANSI (N. Am erican Std.) Pr[...]

  • Seite 39

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-13 Oxymitter 4000 Table 1-1. Product Matrix (Continued) Cont'd Code Language 1 English 2G e r m a n 3 French 4 Spanish 5 Italian Code Filtered Customer T ermination 00 Specified as Part of El[...]

  • Seite 40

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-14 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 T ab le 1 -3 . Intelligent Mult iprobe Test Gas S equencer Ve rsions Part Number Descript ion Number of Oxymitter 4000 Units 3D39695G0 1 IMPS 1 3D39695G0 2 IMPS 2 3D39695G0 3 I[...]

  • Seite 41

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, read the “Safet y inst ructions f or the wirin g and installation of this apparatus ” at the front of this Instruction Bulletin. Failure[...]

  • Seite 42

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-2 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 CO VER REMO V AL & ACCESS (305) (305) 12 12 ADD TO DIM “A” FOR PR OBE WITH CERAMIC DIFFUSER AND FLAME ARREST OR 5.14(131) WITH ST ANDARD SNUBBER DIFFUSER DIM "A" ADD TO DIM “A”[...]

  • Seite 43

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Oxymitter 4000 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) TERMINAL COVER NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 12.00 (304.80) NOMINAL 1 1.00 (279.40) NOMINAL 10 (254) NOMINAL[...]

  • Seite 44

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-4 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H DEFLECT OR ASSY 9 FT 12 FT (3112) (4026) 139 (3531) 158.5 PROBE 3 FT T ABLE 3. INST [...]

  • Seite 45

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE 5. ADAPTER PLA TE* DIMENSIONS FOR OXYMITTER 4000 T ABLE 6. ADAPTER PLA TE* DIMENSIONS FOR OXYMITTER[...]

  • Seite 46

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-6 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTER PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT CONSTR[...]

  • Seite 47

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . ABRASIVE SHIELD HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASSE[...]

  • Seite 48

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-8 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 4. If usi ng the opti onal c eram ic dif fusio n elem ent, the ve e deflec tor m ust be cor- rect ly o rient ed. Befor e inse rting the Ox y mit ter 4000, c hec k the direct ion of gas fl ow in t he[...]

  • Seite 49

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Oxymitter 4000 6. If the s ystem has an abras ive shie ld, check the dust seal gask ets. T he joints in the t wo gask ets m ust be stagger ed 180°. Also, m ak e sure the gas kets are in the h ub groo ves as t he[...]

  • Seite 50

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-10 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Connect Line Voltage Connect the line, or L 1, wire to the L1 ter- minal and the ne utral, or L2 wire, to the N term inal (Figur e 2-9). T he Ox ymitter 4000 automatic ally wi ll conf igure it[...]

  • Seite 51

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-11 Oxymitter 4000 2-3 ELECT RIC AL INSTALL ATION (FOR OXY- MITT ER 4000 WIT H SPS 4000) All wir ing m ust c onform to local and n ationa l codes. Disconnect and lock out power before connecting the unit to the pow[...]

  • Seite 52

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-12 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 f. Connect Remote Contact Input Wiring To s et up the SPS 4000 t o init iate a cal ibra- tion fr om a remote loc ation, rou te the 5 VDC calibr ation ini tiate con tact i nput leads through th e [...]

  • Seite 53

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-13 Oxymitter 4000 - - - - + + + + CAL INITIA TE CAL F AIL LINE IN IN CAL NEUTRAL GROUND 4-20 mA CONNECTION NOT USED NOT USED 5 - 30 VDC TO RELA Y OUTPUT CONNECTIONS 5 VDC (SELF-POWERED) TO REMOTE CONT ACT INPUT CO[...]

  • Seite 54

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-14 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG. 0-30 PSIG 4505C21G01 NOTE: DIMENSIONS ARE IN INC[...]

  • Seite 55

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-15 Oxymitter 4000 Do not use 100% nitrogen as a low gas (zero gas) . It is su ggest ed that g as for the low (zero ) be betw een 0.4% and 2.0% O2. Do not use g ases w ith hy- drocarbon conce ntrations of more than[...]

  • Seite 56

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-16 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000[...]

  • Seite 57

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-1 Oxymitter 4000 SECTION 3 STARTUP Install all p rotectiv e equip ment cov ers and safety ground lea ds before equipmen t startup . Failure to inst all covers and ground leads could result in serious injury or d eath. 3-[...]

  • Seite 58

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-2 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 c. Verify Ox ymitter 4000 Config uration Located on the m icroproc essor boar d, the top board, are two s witch es that c onfig ure outputs f or the Ox ymitter 40 00 (Fi gure 3-2) . S W 1 determ ines if t[...]

  • Seite 59

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL m V + O2 CELL m V - HEA TER T/C + HEA TER T/C - INC IN C DEC DEC HIGH GAS LO W GAS CAL TEST GAS + P[...]

  • Seite 60

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-4 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3-2 LO GIC I/O This two-term inal lo gic co ntact can be conf ig- ured eith er as a so lid-s tate rela y-acti vated al arm or as a b i-direc tional c alibrat ion hands hake s ig- nal to an IM PS 40 00 or [...]

  • Seite 61

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS + PROCE[...]

  • Seite 62

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-6 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3. CALIBR ATION F AILED. On e contac t per probe f rom an SPS 40 00 or I MPS 4000 to t he control room for notification that the ca librati on proc edure f ailed. Grouped with this alarm is an out put fro[...]

  • Seite 63

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Operation 4-1 Oxymitter 4000 SECTION 4 OPERATION 4-1 GENER AL a. Overv iew Ensure t he Ox y m itter 4 000 is at norm al op- eration. The d iagnostic LEDs will disp la y the operatin g cycle. A ll other LEDs s hould be off (Figure [...]

  • Seite 64

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 HEA TER T/C HEA TER O CELL 2 CALIBRA TION LIGHTING SEQUENCE DURING NORMAL OPERA TION 1 2 3 4 1 2 3 4 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CE[...]

  • Seite 65

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-1 Oxymitter 4000 SECTION 5 HA RT /A MS 5-1 OVER VIEW The HART Comm unicator is a handh eld com - munic ations inter face de vice. It provid es a comm on comm unications link to all m ic roproc- essor- based instr uments[...]

  • Seite 66

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT AC L1 AC N + + - - 4-20 TERMINAL BLOCK LOOP CONNECT ORS 4-20 mA SIGNAL LINE[...]

  • Seite 67

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-3 Oxymitter 4000 5-3 HART COMM UNIC A TOR PC CONNECTIONS There is an option t o interf ace th e HART Com- munic ator with a p ersona l com puter. Lo ad the designate d AM S soft ware into t he PC. T hen l ink the HART C[...]

  • Seite 68

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 5-1. Logic I/O Configuration Mode Configuration 0 The unit is not configur ed for an y alarm c ondition. 1 The unit is conf igure d for a Un it Al arm . 2 The unit is conf igure d for Lo w O 2 . 3 [...]

  • Seite 69

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Oxymitter 4000 O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV is PV O2 value PV % rnge PV AO SV is Cold Junct SV __ mV PROCESS V ARIABLES DIAG/SERVICE VIEW SV VIEW TV VIEW PV -Aout VIEW OUTPUT V ARS VIEW 4V TV is[...]

  • Seite 70

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O2 RANGE DEVICE INFORMA TION S/W VERSION INFO Dev id Descriptor Message Date Final asmbly num Snsr s/n Ve r Chk s[...]

  • Seite 71

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev Optrak T[...]

  • Seite 72

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 5-7 HART COMM UNIC A TOR M ANUAL O 2 CAL MET HOD To perf orm a c alibration using the HART Com - munic ator, use th e foll owing pr ocedure. If nec- essar y, use the m enu tree in Figur e 7-3 (s heet 1 o[...]

  • Seite 73

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-9 Oxymitter 4000 5-8 DEFINING A TIMED C ALIBRATION VI A HA RT Use the fol lowin g proce dure to s pecif y a tim e interva l (in hour s) at which the O xymitt er 4000 will be au tom aticall y calibrate d. NOTE To select [...]

  • Seite 74

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-10 HART/AMS Rosemount Anal ytical Inc. A Division o f Emerson Process Management Oxymitter 4000[...]

  • Seite 75

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-1 Oxymitter 4000 SECTION 6 MAINTEN A NCE A ND SERVICE 6-1 OVER VIEW This sect ion iden tifies the cali brati on m ethod s availab le a nd pr ovides the pr oce dures to m ain- tain an d s ervice the O x y[...]

  • Seite 76

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 D IA G N O S T IC A L AR M S TE S T P O IN T S H E A TE R T /C H E A T ER 02 C E LL C A LIB R A T IO N C A LIB R A TIO N R EC O M M E ND E D 0 2 C E LL m V + 0 2 C E LL m v - H E A TE R T[...]

  • Seite 77

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL[...]

  • Seite 78

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25% 4mA 20mA NOT USED NOT USED LED HEA TER O2 CELL CALIBRA TION HEA TER T/C ST A TUS OPEN SHORTED REVERSED HIGH HIGH TEMP HIGH CASE TEMP LOW TEMP HIGH TE[...]

  • Seite 79

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-5 Oxymitter 4000 readings us ing the f irst c ali- bration g as and th e CAL L ED will flas h contin uous ly. The flashing indic ates the O x y- mitter 4000 is r eady to tak e readings us ing the s econd[...]

  • Seite 80

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 6-1. Diagnostic/Unit Alarms LED Flashes Status Fault 1 OPEN 1 2 SHORTED 2 3 REVER SED 3 HEATER T /C 4 A/D COMM ERROR 4 1 OPEN 5 2 HIGH HIGH TEMP 6 3 HIGH CASE T EMP 7 4L O W T E M P[...]

  • Seite 81

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-7 Oxymitter 4000 It is recommended that the O xymitter 4000 be remo ved from the sta ck for all service activities. The unit should be allowed to cool and be taken to a clean work area. F ailure to compl[...]

  • Seite 82

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 b. Oxymitte r 4000 (with Integrally Mounted SPS 4000) 1. Remove. (a) Turn off power to the s ystem . (b) Shut of f the cali bration gases at the cylinder s and t he inst rum ent air. (c) [...]

  • Seite 83

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-9 Oxymitter 4000 500 VA R SERIAL NO. TAG NO . OXYMITTER 4000 VOL TS: WA TTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc. Orrville,OH 44667-0901 85-264 V AC 48-62 Hz TM 800-433-6076 4-20 mA R 5 Amps TM H[...]

  • Seite 84

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-10 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 10. Holding th e J1 con nector leads, slide the electron ic ass embl y the rest of the way into th e hous ing. Al ign the elec- tronic ass embl y so that it f its flus h on the pins. T[...]

  • Seite 85

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-11 Oxymitter 4000 3 D 3 96 1 9 G REV 1 + 250V AC TIME LAG 5A + + + + + + + + 1 FUSE POWER SUPPL Y BOARD 22220058 Figure 6-7 . Fuse L ocation 4. Squeeze t he J8 co nnect or on the s ides and caref ull y r[...]

  • Seite 86

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-12 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6-7 HE ATER ST RUT REPLACEM ENT This paragraph c overs hea ter str ut replacem ent. Do not attem pt to repl ace the h eater str ut unti l all other possi bilities for poor perf orm anc[...]

  • Seite 87

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-13 Oxymitter 4000 f. W hen replacing t he strut, align th e slo t on the heat er plate with the c alibrat ion gas line in the pro be tub e. Slide t he strut into t he probe tub e. It will t urn to al ign[...]

  • Seite 88

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-14 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 NOTE To d etermine if the d iffusion element needs to b e repla ced, ref er to p ara- graph 6-2. c. If equipped with th e optional ceram ic diff u- sion assem bly, remove and dis card [...]

  • Seite 89

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-15 Oxymitter 4000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECT OR HUB SETSCREW RET AINER CEMENT PORT CEMENT FILLET 22220029 Figure 6-1 0. Ceram ic Diffu sion Elem ent Replacement 6-9 CER AMIC DI FFUSIO[...]

  • Seite 90

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-16 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 Do not get cement on ceramic diffu- sion elem ent excep t wh ere it touch es the hub. Any cement on ceramic diffu- sion element blocks airflow through element. Wipin g wet cement off o[...]

  • Seite 91

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-17 Oxymitter 4000 1 2 3 3 27 28 29 4 5 6 8 9 10 11 7 12 13 14 15 16 17 18 19 21 22 23 24 25 26 20 4 30 26170023 1. Screw 2. Attaching Bracket 3. Bushing 4. Bushing Gasket 5. Manifold 6. Manifold C over L[...]

  • Seite 92

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-18 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Board Rep lacement Perform the fo llowing pr ocedur e to re place power su pply board (18, F igure 6-1 1) or in- terfac e board (19) . Disconnect and lock out power before working o[...]

  • Seite 93

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-19 Oxymitter 4000 - - + + + CAL INITIA TE BLACK CAL F AIL LINE IN TO PRESSURE SWITCH IN CAL NEUTRAL GROUND N RELA Y OUTPUTS 26170004 REMOTE CONT ACT INPUT LINE VOL T AGE INPUT TO CALIBRA TION GAS 2 SOLEN[...]

  • Seite 94

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-20 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 7. Tag and u nplug so lenoid ( 13 or 2 0) leads f rom power s upp ly board ( 18). Refe r to Figu re 6 -12. Calib rati on gas 1 solenoid wires c onnect t o con nector J5, and c alibrat [...]

  • Seite 95

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-21 Oxymitter 4000 f. Pressure Regulator (Optional) Maintenance 1. Pressur e Adjus tments . Refer ence air pressur e regulat or (8, F igure 6-1 3) is factor y set to 20 psi (138 k Pa). Adj ust using the k[...]

  • Seite 96

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-22 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6. Remove s crews (6) and br ack et (5) se- curing flo wmeter ( 16 or 17) to flo wme- ter brack et (25). 7. Remove f lowm eter (16 or 17) , wit h in- stalled f ittings, f rom flowmeter[...]

  • Seite 97

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-23 Oxymitter 4000 26170012 4 NOTE: A ST ANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS. OPTIONAL ST AINLESS STEEL TUBING AND FITTINGS ARE ALSO A V AILABLE. REFER TO SECTION VIII, REPLA[...]

  • Seite 98

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-24 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000[...]

  • Seite 99

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-1 Oxymitter 4000 SECTION 7 TROU BLESHO OTING Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in seri ous injur[...]

  • Seite 100

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 The logic contac t is s elf-power ed, +5 VDC, 340 ohm series resistanc e. An interposin g rela y will be r equired if this contac t is t o be utilized to annunc iate a h igher volt age de- vice,[...]

  • Seite 101

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-3 Oxymitter 4000 Table 7-1. Diagnostic/Unit Alarm Fault Definitions LED Flashes Status 4-20 m A Line Fault Self- Clearing HEATER T /C 1 OPEN Dependent on pos ition 3 of SW 2* 1 NO 2 SHORTED Dependent o n pos iti[...]

  • Seite 102

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 103

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 104

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 105

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-7 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL m - HEA TER T/C + HEA TER T/C - V INC INC DEC DEC HIGH GAS LOW GAS CAL TEST G[...]

  • Seite 106

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 107

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-9 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 108

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 109

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-11 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST G[...]

  • Seite 110

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-12 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 111

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-13 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST G[...]

  • Seite 112

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-14 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 113

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-15 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST G[...]

  • Seite 114

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-16 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 115

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-17 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST G[...]

  • Seite 116

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-18 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GA[...]

  • Seite 117

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-19 Oxymitter 4000 Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death. 7-5 SP S 4000 [...]

  • Seite 118

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-20 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Tabl e 7-2. SPS 4000 F ault Findin g Symptom Check Fault Remedy No calibrat ion gas flo w W iring Impr oper wire conn ections , loose co nnections , or damaged wir ing Properl y connect wiring o[...]

  • Seite 119

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-21 Oxymitter 4000 CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. CHECK FUSE F1 ON POWER SUPPL Y BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS. DISCONNECT CAL GAS INPUT LINES A T MANIFOLD. ENSURE CAL GAS FLO[...]

  • Seite 120

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-22 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 INTERF ACE BOARD IS NOT SENDING SIGNAL. REPLACE INTERF ACE BOARD PER P ARAGRAPH 6-10b. IS THERE FLOW? SECUREL Y TIGHTEN ALL J3 SCREW TERMINALS ON POWER SUPPL Y BOARD TO MAKE CONNECTIONS. NO SYMP[...]

  • Seite 121

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 8-1 Oxymitter 4000 SECTION 8 RETURN OF M A TERI AL 8-1 If fac tory repair of defecti ve equ ipm ent is re- quired, pr oceed as fo llows: a. Secure a r eturn aut horiza tion n umber from a Rosem ount Ana lytical[...]

  • Seite 122

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 8-2 Return of Material Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000[...]

  • Seite 123

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-1 Oxymitter 4000 SECTION 9 REPLACEMENT PARTS Table 9- 1. Replacement Parts for Prob e Figure and Index No. Part Number Des cription No Dust Seal Dust Seal 6-1, 1 thr u 6, 8, 9, 2 8 thru 31 3D39648G 01 3D39 649[...]

  • Seite 124

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-2 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1. Replacement Parts for Probe (Continued) Figure and Index No. Part Number Des cription No Dust Seal Dust Seal 6-1, 1 thru 6 , 8, 9, 2 8 thru 31 3D39648G 29 3D39649G 29 6' DIN Pro[...]

  • Seite 125

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-3 Oxymitter 4000 Table 9- 1. Replacem ent P arts for Probe (C ontinu ed) Figure and Index No. Part Number Description 6-1, 6 3D39644G0 1 18" AN SI Probe Tube As sy. 6-1, 6 3D39644G0 2 3' ANSI Pr obe [...]

  • Seite 126

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-4 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1. Replacement Parts for Probe (Continued) Figure and Index No. P art Number Descri ption 2-3 3D39003G0 9 JIS 9’ A brasive Shield Ass y. 2-3 3D39003G1 0 JIS 12’ Abr asive Sh ield As[...]

  • Seite 127

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-5 Oxymitter 4000 Table 9- 2. Replacement Parts for Elect roni cs Figure and Index No. Pa rt Number Description 4850B1 0G01 Electro nics E nglish- Stan dard 6-1, 21, 27 4849B95G 01 Hous ing and C over 6-1, 12 3[...]

  • Seite 128

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-6 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9- 2. Replacement Parts for Elect ronics ( Contin ued) Figure and Index No. Part Number Descri ption 4850B1 0G09 Elec tronic s Span ish-T rans ient Protec ted 6-1, 21 4849B95G01 Hous ing [...]

  • Seite 129

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-7 Oxymitter 4000 T ab le 9- 3. Replac emen t Part s for SPS 4000 Figure and Index No. Part Number Description 6-11, 4 1A9 9093H0 1 Bushi ng Gask et 6-13, 19 6292A97H0 3 Chec k Val ve 6-11, 15 1A99089H0 1 Cover[...]

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    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-8 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000[...]

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    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-1 Oxymitter 4000 SECTION 10 OPTIONAL A CCESSORIES HART H ANDHELD 275 COMM UNIC A TOR The HART Handhel d 275 Com munic ator is an int erfac e device that prov ides a c omm on comm unication link to HART- [...]

  • Seite 132

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-2 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPS 4000 INT ELLIGENT M ULTIPROBE T EST GAS SE QUENCER The IMP S 4000 Inte llige nt Multipr obe T est Gas Sequ encer is housed within an IP56 (N EMA 4X ) enc losure and has th e inte lli- [...]

  • Seite 133

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-3 Oxymitter 4000 O 2 C ALIBRATION G AS SEQ UENCER Rosem ount Anal ytical ’s O 2 Ca libratio n Gas a nd Ser vice Ki ts have been c aref ull y designed to pr ovide a m ore conve nient and fully porta ble[...]

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    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-4 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

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    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 11-1 Oxymitter 4000 SECTION 11 INDEX This index is an alphab etized listi ng of par ts, term s, and pr ocedur es havi ng to d o with t he Haz- ardous Area Ox ygen/Com bustibl es T ransm itter. Ever y item l[...]

  • Seite 136

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 11-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 N Nernst Equat ion, 1-1 O O 2 Range, 3-2 , 3-3 P Pack aging, 1-1 Partia l Pressure, 1-1 Power Requir em ents, 1-11 Power Su pply, 1-3 Probe, 6-11 , 9-1 Prob e Disasse mbly Ki t, 9-4 Probe Lengths , 1-3, 1[...]

  • Seite 137

    3536 3583/4-01 WA RRA NT Y Rosem ount warrants that t he equipm ent m anuf actured and sold b y it will, upon s hipm ent, be f ree of def ects in workm anship or m aterial. Should an y failure to confor m to this warranty becom e ap- parent duri ng a per iod of one year after th e date of shipm ent, Rosem ount shal l, upo n prom pt written not ice [...]

  • Seite 138

    Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 © Rosemount Anal ytical Inc. 2001 Oxymitter 4000 Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private Ltd.[...]