Lincoln Electric RANGER SVM120-A Bedienungsanleitung
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Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Lincoln Electric RANGER SVM120-A an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Lincoln Electric RANGER SVM120-A, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.
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Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Lincoln Electric RANGER SVM120-A die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.
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Was sollte also eine ideale Gebrauchsanleitung beinhalten?
Die Gebrauchsanleitung Lincoln Electric RANGER SVM120-A sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Lincoln Electric RANGER SVM120-A
- Den Namen des Produzenten und das Produktionsjahr des Geräts Lincoln Electric RANGER SVM120-A
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Lincoln Electric RANGER SVM120-A
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen
Warum lesen wir keine Gebrauchsanleitungen?
Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Lincoln Electric RANGER SVM120-A zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Lincoln Electric RANGER SVM120-A und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Lincoln Electric finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Lincoln Electric RANGER SVM120-A zu überspringen, wie es bei der Papierform passiert.
Warum sollte man Gebrauchsanleitungen lesen?
In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Lincoln Electric RANGER SVM120-A, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.
Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Lincoln Electric RANGER SVM120-A widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.
Inhaltsverzeichnis der Gebrauchsanleitungen
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Seite 1
SVM120-A March 1999 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation . . . and thoughtful operation on your part. DO NOT INST ALL, OPERA TE OR REP AIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFETY PRECAUTIO[...]
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Seite 2
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY i i FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated a[...]
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Seite 3
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY ii ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. U[...]
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Seite 4
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY iii iii FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufactu[...]
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Seite 5
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY iv iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour [...]
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Seite 6
MASTER T ABLE OF CONTENTS FOR ALL SECTIONS v v RANGER 10-LX Page Safety .................................................................................................................................................i-iv Installation ...................................................................................................................[...]
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Seite 7
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE OF CONTENTS - INST ALLA TION SECTION - Section A-1 Section A-1 RANGER 10-LX Installation T echnical Specifications .............................................................................................................A-2 Safety Precautions ............[...]
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Seite 8
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-2 A-2 RANGER 10-LX TECHNICAL SPECIFICA TIONS - RANGER 10-LX INPUT - DIESEL ENGINE Manufacturer Description Speed Displacement Ignition Capacities KUBOT A 3 cyl.,[...]
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Seite 9
Read this entire installation section before you start installation. SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly r ead all the operation and maintenance manuals supplied with your machine. They include important safety precautions; detailed engine starting, operating, and maintenance instructions; and parts lis[...]
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Seite 10
ST ACKING RANGER 10-LX machines CANNOT be stacked. TIL TING Place the machine on a secure, level surface whenev- er you use it or store it. Any surfaces you place it on other than the ground must be firm, non-skid, and structurally sound. The diesel engine is designed to run in a level position for best performance. It can operate at an angle, but [...]
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Seite 11
MUFFLER RELOCA TION Shut off the machine and allow the muf fler to cool before touching the muf fler . The RANGER 10-LX is shipped with the exhaust directed towar d the rear . It can be changed to the right side by loosening the clamp that holds the exhaust deflector in place and rotating the deflector to the desired dir ection. SP ARK ARRESTER Die[...]
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Seite 12
WELDING CABLE CONNECTIONS CABLE SIZE AND LENGTH Be sure to use welding cables that ar e lar ge enough. The correct size and length becomes especially impor- tant when you are welding at a distance fr om the welder . T able A.1 lists recommended cable sizes and lengths for rated current and duty cycle. Length r efers to the distance from the welder [...]
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Seite 13
When the RANGER 10-LX is mounted on a truck or a trailer , the machine generator ground stud MUST be secur ely connect- ed to the metal frame of the vehicle. See Figure A.1. The gr ound stud is marked with the ground symbol. If the RANGER 10-LX is connected to premises wiring such as a home or shop, it must be properly connect- ed to the system ear[...]
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Seite 14
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-8 A-8 RANGER 10-LX LOAD 230 V olt 60 Hz. 3-Wire Ser vice 230 V OL T GROUNDED CONDUCT OR 115 V OL T 115 V OL T PO WER COMP ANY METER DOUBLE POLE DOUBLE THRO W S W[...]
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Seite 15
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section B-1 Section B-1 RANGER 10-LX T ABLE OF CONTENTS - OPERA TION SECTION - Operation ............................................................................................................................... Section B Safety Instructions ...................[...]
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Seite 16
OPERA TING INSTRUCTIONS Read and understand this entire section befor e oper- ating your RANGER 10-LX. SAFETY INSTRUCTIONS Do not attempt to use this equipment until you have thoroughly r ead all the operation and maintenance manuals supplied with your machine. They include important safety precautions; detailed engine starting, operating, and main[...]
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Seite 17
RECOMMENDED APPLICA TIONS WELDER The RANGER 10-LX provides excellent constant cur- rent AC/DC welding output for stick (SMA W) welding and for TIG welding, and it offers constant voltage out- put for DC semiautomatic wire feed welding. For mor e details on using the machine as a welder , see W elding Operation in the Operation section of this manua[...]
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Seite 18
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION B-4 B-4 RANGER 10-LX FIGURE B.1 – OUTPUT P ANEL CONTROLS 1. OUTPUT RANGE SELECTOR 2. FINE OUTPUT CONTROL 3. POLARITY SWITCH 4. CONTROL A T WELDER/REMOTE CONTROL SWIT[...]
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Seite 19
7. 20 AMP , 115 VOL T DUPLEX RECEPT ACLES: Connection point for supplying 115 volt power to operate one or two electrical devices. 8. 50 AMP , 230/115 VOL T RECEPT ACLE: Connection point for supplying 230 volt power to operate one electrical device. 9. WELD OUTPUT TERMINAL (TO WORK) WITH FLANGE NUT : Provides the connection point for the work cable[...]
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Seite 20
DIESEL ENGINE CONTROLS See Figure B.2 for the location of the following fea- tures: 1. GLOW PLUG PUSHBUTTON: Acti- vates glow plugs to preheat engine for starting. 2. IDLER CONTROL SWITCH: Adjusts the running speed of the engine. The switch has two posi- tions, HIGH and AUTO. In HIGH, the engine runs continuously at high idle. In AUTO, the idler co[...]
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Seite 21
6. OIL PRESSURE LIGHT : Remains off with proper oil pr essure. If light turns on, the engine protection system will stop the engine. The light will go on when the “Engine” switch is switched to the “ON” position with engine not running. It will go off after one minute if the engine is not started. 7. WA TER TEMPERA TURE LIGHT : Remains off [...]
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Seite 22
ST ARTING THE ENGINE NOTE: Remove all loads connected to the AC power receptacles befor e starting the diesel engine. 1. Open the engine compartment door and check that the fuel shutoff valve located above the clear plastic fuel filter housing is in the open position (lever in the vertical position). See Figure B.3. 2. Check for proper level of coo[...]
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Seite 23
OPERA TION B-9 B-9 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE B.1 TYPICAL RANGER 10-LX FUEL CONSUMPTION KUBOT A DH850-B-88 Low Idle – No Load, 2150 RPM .30 Gallons/hour (1.0 liters/hour) High Idle ?[...]
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Seite 24
WELDING OPERA TION GENERAL INFORMA TION • Do not touch electrically live parts or elec- trodes with your skin or wet clothing. • Do not breathe welding fumes or gases. • Use ventilation or exhaust to remove welding fumes from the br eathing area. • Keep flammable material away . • W ear eye, ear , and body protection. The RANGER 10-LX can[...]
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Seite 25
T o Use the RANGER 10-LX for AC/DC TIG (Constant Current) Welding: 1. Connect the K930-1 TIG Module to the RANGER 10-LX. Follow the installation instructions provid- ed with the kit. Also be sure to follow the special machine grounding instructions given in the man- ual. 2. Refer to the instruction manual with the TIG mod- ule (IM 528) for operatio[...]
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Seite 26
T o Use the RANGER 10-LX for DC Wire Feed Welding (Constant V oltage): 1. Connect one of the following: the LN-25, LN-7 or LN-8 Wire Feeder . Follow the installation instruc- tions in the Accessories section of this manual. 2. Some recommended Innershield electrodes are: NR-211MP , NR-311, NR-203 series, as well as Lincore ® 33 and 55 har dfacing [...]
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Seite 27
SUMMAR Y OF WELDING PROCESSES AND MACHINE SETTINGS T able B.3 summarizes the requir ements for various welding processes you can perform with the RANGER 10-LX. OPERA TION B-13 B-13 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Retur[...]
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Seite 28
AUXILIAR Y POWER Be sure that any electrical equipment plugged into the generator AC power receptacles can withstand a ±10% voltage and a ±3% frequency variation. GENERAL INFORMA TION The RANGER 10-LX generator is rated at 10,000 con- tinuous watts. It provides both 115 volt and 230 volt power . Y ou can draw up to 87 amps total, but no more than[...]
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Seite 29
OPERA TION B-15 B-15 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE B.4 - SIMUL T ANEOUS WELDING AND AUXILIARY POWER Output Selector Welding Permissible Power in W atts Permissible Auxiliary Curr ent Setti[...]
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Seite 30
T ABLE B.5 TYPICAL GENERA TOR POWER APPLICA TIONS Suggested Power Applications Running W atts *Start-up Watts *Air Compressor - 3/4 HP 1,250 3,100 - 5,000 *Airless Sprayer - 1/3 HP 600 1,500 - 2,400 Chain Saw 1,200 Circular Saw 1,200 Coffee Maker 1,000 *Deep Freezer 500 750 - 2,000 *Electric Motor - 1 HP 1,000 2,500 - 4,000 Electric Range (1 elemen[...]
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Seite 31
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE OF CONTENTS - ACCESSORIES - Accessories ........................................................................................................................... Section C Options/Accessories..................................................................[...]
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Seite 32
OPTIONS/ACCESSORIES The following options/accessories are available for your RANGER 10-LX from your local Lincoln Distributor . T wo-Wheel T railer (K768) – For in-plant or yard tow- ing of the RANGER 10-LX. (Not intended for highway towing as equipped. For highway use of this trailer , consult applicable federal, state, and local laws about poss[...]
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Seite 33
TIG WELDING TIG Module (K930-1) - The TIG Module is an acces- sory that provides high fr equency and shielding gas control for AC and DC GT A W (TIG) welding applica- tions. It provides contactor contr ol of constant curr ent welding power sources having an internal contactor . The K930-1 TIG Module is supplied without accessories. Arc Start switch[...]
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Seite 34
ELECTRIC SHOCK can kill. • Do not operate with panels open. • Disconnect NEGA TIVE (-) BA TTER Y LEAD before servicing. • Do not touch electrically live parts. MOVING P ARTS can injure. • Keep guards in place. • Keep away from moving parts. • Only qualified personnel should install, use or service this equipment. CONNECTION OF THE RANGE[...]
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Seite 35
7. Place the WIRE FEEDER switch in the “WITH CON- TROL CABLE” position. 8. Adjust wire feed speed at the wir e feeder and set the welding voltage with the output “CONTROL” to a CV (constant voltage) position at the welder . NOTE: If optional remote contr ol is used, place the output control switch in the “CON- TROL REMOTE” position. CON[...]
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Seite 36
ACCESSORIES C-6 C-6 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONNECTION OF THE LN-7 TO THE RANGER 10-LX USING K584 INPUT CABLE ASSEMBL Y (SEE FIGURE C.3.) NOTE: If your LN-7 comes equipped with a K291 or K4[...]
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Seite 37
ACCESSORIES C-7 C-7 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONNECTION OF THE LN-7 TO THE RANGER 10-LX USING K867 UNIVERSAL ADAPTER (SEE FIGURE C.4.) 1. Shut the welder off. 2. Connect the electrode cable [...]
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Seite 38
ACCESSORIES C-8 C-8 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONNECTION OF THE LN-8 TO THE RANGER 10-LX (SEE FIGURE C.5.) 1. Shut the welder off. 2. Connect the electrode cable from the LN-8 to the “ELECT[...]
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Seite 39
ACCESSORIES C-9 C-9 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONNECTION OF THE K488 SG CON- TROL MODULE AND K487 MAGNUM SPOOL GUN TO THE RANGER 10-LX (SEE FIGURE C6.) 1. Shut the welder off. 2. Connect the [...]
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Seite 40
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section D-1 Section D-1 RANGER 10-LX T ABLE OF CONTENTS -MAINTENANCE- Maintenance ......................................................................................................................... Section D Safety Precautions..................................[...]
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Seite 41
SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • T urn the engine off before working inside the machine. • Remove covers or guards only when necessary to perform maintenance and replace them when the maintenance requiring their r emoval is complete. • If covers or guards ar e missing from the mach[...]
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Seite 42
CHANGE THE OIL FIL TER Change the oil filter the first time after 50 hours of operation. Then, under normal operating conditions, change the oil filter after every 200 hours of operation. If the engine is operated under heavy load or in high ambient temperatures, change the oil filter mor e fre- quently . See T able D.1 for recommended mainte- nanc[...]
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Seite 43
4. Carefully place the element back into the fuel pot. Be careful not to allow any dirt to stick to the ele- ment. 5. Reassemble the filter pot and tighten the ring scr ew at the top. 6. Open the fuel cock and loosen the two air vent plugs a few turns. When bubbles no longer appear around the plugs, scr ew them back in. 7. Bleed the fuel injection [...]
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Seite 44
AIR CLEANER: The Kubota diesel engine is equipped with a dry type air filter . Never apply oil to it. Service the air cleaner as follows: 1. Remove the dust cup from the bottom of the air cleaner housing. Clean out any accumulated dust. 2. If dust is sticking to the element, blow compressed air through the element fr om the inside out. T urn the el[...]
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Seite 45
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE D-6 D-6 RANGER 10-LX FIGURE D.4 – COOLING SYSTEM CHECKING/ADDING/DRAINING RADIA TOR COOL- ANT : Check the level of coolant in the reserve tank. The level is suffici[...]
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Seite 46
MAINTENANCE D-7 D-7 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE D.1 KUBOT A ENGINE MAINTENANCE SCHEDULE FREQUENCY MAINTENANCE REQUIRED Daily or Before Starting Engine • Fill fuel tank. • Check oil l[...]
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Seite 47
CAUTION BA TTER Y MAINTENANCE GASES FROM BA TTER Y can explode. • Keep sparks, flame, and cigarettes away from battery . T o prevent EXPLOSION when: • INST ALLING A NEW BA TTERY - Disconnect the negative cable from the old battery first and connect to the new battery last. • CONNECTING A BA TTER Y CHARGER - Remove the battery from the welder [...]
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Seite 48
T o reinstall the brushes, pr ess them upward and slide a cable tie or wooden stick through the brush holder tabs. See Figure D.5. Install the brush holder into position and secure with the scr ews previously removed. Remove the cable tie or wooden stick and the brushes will seat onto the slip rings. RECEPT ACLES: Keep the electrical receptacles in[...]
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Seite 49
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE D-10 D-10 RANGER 10-LX FIGURE D.6 - MAJOR COMPONENT LOCA TIONS 8 4 7 11 6 1 15 3 13 5 12 14 10 16 17 19 20 11. P .C. BOARD COVER 12. CAP ACITOR BANK 13. RADIA TOR ASS[...]
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Seite 50
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section E-1 Section E-1 Theory of Operation ............................................................................................................. Section E Battery , Starter , Engine, Glow Plugs, Engine Protection, Rotor , Stator , and Idler Solenoid .......[...]
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Seite 51
BA TTER Y , ST ARTER, ENGINE, GLOW PLUGS, ENGINE PROTECTION, ROTOR, ST A TOR AND IDLER SOLENOID The 12VDC battery powers the starter motor and glow plugs. The glow plugs are used to pr eheat the diesel engine to enhance starting., When the engine is started and running, the battery circuit voltage is fed through the printed cir cuit board to the r [...]
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Seite 52
ROTOR FIELD FEEDBACK, AUXILIAR Y , AND WIRE FEEDER POWER The AC voltage developed in the field winding is fed to the full wave field bridge. The DC output of the field bridge is filtered by the field capacitor and contr olled by the printed circuit boar d according to the output or remote contr ol setting. This filtered and controlled voltage is fe[...]
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Seite 53
WELD WINDING, REACTOR, AND RANGE SWITCH The stator weld winding is connected to the reactor and range switch. The inductance in the reactor of fers an impedance to current flow . The reactor coil is tapped at various points. As the range switch is ro- tated, differ ent amounts of reactor coil ar e brought into the current path. As mor e tur ns of r[...]
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Seite 54
OUTPUT BRIDGE, CHOKE, POLARITY SWITCH, CV CONT ACTOR AND OUTPUT TERMINALS The AC voltage developed in the stator weld winding is delivered, thr ough the reactor and range switch, to the output bridge and polarity switch. Depending upon the setting of the polarity switch, either AC volt- age or DC voltage is delivered to the output terminals. If AC [...]
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Seite 55
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section F-1 Section F-1 RANGER 10-LX T roubleshooting & Repair Section ................................................................................. Section F How to Use T roubleshooting Guide .................................................................[...]
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Seite 56
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory T rained Personnel. Unauthorized repairs performed on this equipment may [...]
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Seite 57
ELECTRIC SHOCK can kill. Have an electrician install and service this equipment. T urn the machine OFF before working on equipment. Do not touch electrically hot parts. Sometimes machine failures appear to be due to PC board failur es. These problems can sometimes be traced to poor electrical connections. T o avoid prob- lems when troubleshooting a[...]
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Seite 58
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-4 F-4 RANGER 10-LX Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 59
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-5 F-5 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 60
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-6 F-6 RANGER 10-LX Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 61
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-7 F-7 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 62
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-8 F-8 RANGER 10-LX Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 63
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-9 F-9 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not [...]
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Seite 64
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-10 F-10 RANGER 10-LX Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do no[...]
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Seite 65
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-11 F-11 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do no[...]
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Seite 66
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-12 F-12 RANGER 10-LX TROUBLESHOOTING & REP AIR TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do no[...]
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Seite 67
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-13 F-13 RANGER 10-LX Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 68
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-14 F-14 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 69
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-15 F-15 RANGER 10-LX TROUBLESHOO TING GUIDE Obser v e Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPT OMS) POSSIBLE AR[...]
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Seite 70
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-16 F-16 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 71
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-17 F-17 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 72
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-18 F-18 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 73
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-19 F-19 RANGER 10-LX TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 74
TROUBLESHOOTING & REP AIR F-20 F-20 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS [...]
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Seite 75
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-21 F-21 RANGER 10-LX ROTOR VOL T AGE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized [...]
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Seite 76
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-22 F-22 RANGER 10-LX ROTOR VOL T AGE TEST (continued) FIGURE F .1 - LOCA TION OF LEAD 200A AND 219 FOR ROTOR VOL T AGE TEST TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. With[...]
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Seite 77
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ROTOR RESIST ANCE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may r esult in [...]
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Seite 78
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-24 F-24 RANGER 10-LX ROTOR RESIST ANCE TEST (continued) FIGURE F .2 – LEADS 200A AND 219 REMOVED TEST PROCEDURE 1. With the 5/16” and 3/8” n[...]
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Seite 79
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-25 F-25 RANGER 10-LX W ARNING AUXILIAR Y AND FIELD WINDING TEST Service and repair should be performed by only Lincoln Electric factory trained pe[...]
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Seite 80
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST PROCEDURE T o test the 1 15 V AC winding: 1. With the 5/16” and 3/8” nut drivers, r emove the sheet metal screws fr om the left case side. 2. Carefully r emove the left [...]
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Seite 81
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-27 F-27 RANGER 10-LX AUXILIAR Y AND FIELD WINDING TEST (continued) FIGURE F .4 – LOCA TION OF LEADS #7 AND #9 A T FIELD BRIDGE RECTIFIER T o tes[...]
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Seite 82
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-28 F-28 RANGER 10-LX AUXILIAR Y AND FIELD WINDING TEST (continued) Z W Y X K B I H N L C D M G E F J A FIGURE F .4A – 14 PIN AMPHENOL PIN ASSIGN[...]
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Seite 83
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-29 F-29 RANGER 10-LX W ARNING OUTPUT RECTIFIER BRIDGE TEST Service and repair should be performed by only Lincoln Electric factory trained personn[...]
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Seite 84
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-30 F-30 RANGER 10-LX OUTPUT RECTIFIER BRIDGE TEST (continued) FIGURE F .5 – LOCA TION OF OUTPUT RECTIFIER DIODE LEADS TEST PROCEDURE 1. Using th[...]
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Seite 85
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-31 F-31 RANGER 10-LX W ARNING CHARGING CIRCUIT TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Una[...]
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Seite 86
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-32 F-32 RANGER 10-LX CHARGING CIRCUIT TEST (continued) FIGURE F .6 – LOCA TION OF VOL T AGE REGULA TOR TEST PROCEDURE 1. With the 5/16” and 3/[...]
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Seite 87
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-33 F-33 RANGER 10-LX W ARNING PROTECTION RELA Y (CR1) TEST Service and repair should be performed by only Lincoln Electric factory trained personn[...]
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Seite 88
TROUBLESHOOTING & REP AIR F-34 F-34 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PROTECTION RELA Y (CR1) TEST (continued) FIGURE F .7 – CR1 LEAD CONNECTIONS TEST PROCEDURE 1. Using the 5/16” and 3/8” [...]
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Seite 89
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-35 F-35 RANGER 10-LX W ARNING ENGINE THROTTLE ADJUSTMENT TEST Service and repair should be performed by only Lincoln Electric factory trained pers[...]
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Seite 90
TROUBLESHOOTING & REP AIR F-36 F-36 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F .8 – MARK LOCA TION, STROBE/T ACH METHOD TEST PROCEDURE This test can [...]
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Seite 91
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-37 F-37 RANGER 10-LX ENGINE THROTTLE ADJUSTMENT TEST (continued) Adjust HIGH IDLE: First make sure ther e is NOT a load on the machine. Use the 10[...]
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Seite 92
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-38 F-38 RANGER 10-LX ENGINE THROTTLE ADJUSTMENT TEST (continued) Oscilloscope Method: 1. Connect the oscilloscope to the 115 VAC receptacle, accor[...]
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Seite 93
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-39 F-39 RANGER 10-LX This is the typical auxiliary output voltage generated from a pr operly operating machine. Note that each vertical division r[...]
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Seite 94
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-40 F-40 RANGER 10-LX This is the typical CV output voltage generated from a pr operly operating machine. Note that each vertical division repr ese[...]
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Seite 95
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-41 F-41 RANGER 10-LX This is the typical DC output voltage generated from a pr operly operating machine. Note that each vertical division repr ese[...]
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Seite 96
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-42 F-42 RANGER 10-LX This is the typical AC output voltage generated from a pr operly operating machine. Note that each vertical division repr ese[...]
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Seite 97
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-43 F-43 RANGER 10-LX This is NOT the typical DC (+) output voltage waveform. One output diode is not functioning. Note the “gap” in the wavefo[...]
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Seite 98
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-44 F-44 RANGER 10-LX This is NOT the typical CV output voltage waveform. The capacitor bank is not functioning. Note the “ripple” in the wavef[...]
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Seite 99
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-45 F-45 RANGER 10-LX This is the typical CV output voltage generated from a pr operly operating machine. Note that each vertical division repr ese[...]
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Seite 100
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-46 F-46 RANGER 10-LX SCOPE SETTINGS V olts/Div .....................50V/Div . Horizontal Sweep.....5 ms/Div . Coupling ...........................[...]
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Seite 101
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-47 F-47 RANGER 10-LX CH1 0 volts 5 ms 50 volts SCOPE SETTINGS V olts/Div .....................50V/Div . Horizontal Sweep.....5 ms/Div . Coupling .[...]
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Seite 102
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-48 F-48 RANGER 10-LX BRUSH REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained perso[...]
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Seite 103
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-49 F-49 RANGER 10-LX BRUSH REMOV AL AND REPLACEMENT (continued) PROCEDURE 1. Perform this procedure with the engine OFF . 2. With the 5/16” and [...]
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Seite 104
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-50 F-50 RANGER 10-LX NOTE: A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a gener[...]
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Seite 105
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-51 F-51 RANGER 10-LX W ARNING FIELD CAP ACITOR AND/OR RECTIFIER BRIDGE REMOV AL AND REPLACEMENT Service and repair should be performed by only Lin[...]
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Seite 106
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-52 F-52 RANGER 10-LX FIELD CAP ACITOR AND/OR RECTIFIER BRIDGE REMOV AL AND REPLACEMENT (continued) FIGURE F .12 RECTIFIER BRIDGE LOCA TION AND DIS[...]
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Seite 107
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-53 F-53 RANGER 10-LX FIELD CAP ACITOR AND/OR RECTIFIER BRIDGE REMOV AL AND REPLACEMENT (continued) PROCEDURE - RECTIFIER BRIDGE REMOV AL AND REPLA[...]
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Seite 108
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-54 F-54 RANGER 10-LX W ARNING CONTROL BOARD REMOV AL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory train[...]
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Seite 109
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-55 F-55 RANGER 10-LX CONTROL BOARD REMOV AL AND REPLACEMENT (continued) FIGURE F .13 - CONTROL BOARD LOCA TION PROCEDURE Before starting the follo[...]
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Seite 110
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-56 F-56 RANGER 10-LX 16. Connect curr ent sensing leads #254 and #254A. See the Wiring Diagram for the proper connections. 17. Connect the two mol[...]
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Seite 111
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-57 F-57 RANGER 10-LX W ARNING OUTPUT RECTIFIER BRIDGE REMOV AL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric fac[...]
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Seite 112
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-58 F-58 RANGER 10-LX OUTPUT RECTIFIER BRIDGE REMOV AL AND REPLACEMENT (continued) FIGURE F .14 - OUTPUT RECTIFIER CONNECTIONS PROCEDURE 1. Perform[...]
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Seite 113
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-59 F-59 RANGER 10-LX OUTPUT RECTIFIER BRIDGE REMOV AL AND REPLACEMENT (continued) 9. Clear the leads and carefully r emove the heat sink assembly [...]
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Seite 114
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-60 F-60 RANGER 10-LX W ARNING OUTPUT CAP ACITOR BANK REMOV AL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric fact[...]
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Seite 115
TROUBLESHOOTING & REP AIR F-61 F-61 RANGER 10-LX Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OUTPUT CAP ACITOR BANK EMOV AL AND REPLACEMENT (continued) FIGURE F .15 - OUTPUT CAP ACITOR BANK/PRINTED CIRCUIT BOARD LOCA T[...]
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Seite 116
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-62 F-62 RANGER 10-LX W ARNING OUTPUT CONT ACTOR REMOV AL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory t[...]
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Seite 117
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-63 F-63 RANGER 10-LX OUTPUT CAP ACITOR REMOV AL AND REPLACEMENT (continued) FIGURE F .16 – OUTPUT CONT ACTOR LOCA TION PROCEDURE 1. Perform this[...]
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Seite 118
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIRs F-64 F-64 RANGER 10-LX OUTPUT CAP ACITOR REMOV AL AND REPLACEMENT (continued) FIGURE F .17 – CONT ACTOR COIL LEAD PLACEMENT 224C 224F 2C 2D 14B 2[...]
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Seite 119
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-65 F-65 RANGER 10-LX W ARNING ST A TOR AND/OR ROTOR REMOV AL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric facto[...]
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Seite 120
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-66 F-66 RANGER 10-LX ST A TOR AND/OR REMOV AL AND REPLACEMENT (continued) FIGURE F .18 – COMPONENT LOCA TIONS, ST A TOR/ROT OR REMOV AL 7 9 [...]
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Seite 121
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-67 F-67 RANGER 10-LX ST A TOR AND/OR ROTOR REMOV AL AND REPLACEMENT (continued) PROCEDURE (Stator Removal) 1. Perform this procedur e with the eng[...]
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Seite 122
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-68 F-68 RANGER 10-LX 23. Using the 5/16” wrench, remove the thr ee sheet metal screws holding the fr ont vertical baffle to the base of the mach[...]
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Seite 123
REASSEMBL Y NOTES 1. Be sure to remove the r otor bearing from the stator frame before r einstalling the rotor/stator Also r emove the tolerance ring. 2. Install the rotor to the flex plate and install the flex plate to the engine. 3. Carefully install the stator . Tighten the eight bolts finger -tight only . 4. Install a new tolerance ring and pre[...]
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Seite 124
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-70 F-70 RANGER 10-LX RETEST AFTER REP AIR Retest a machine: • If it is rejected under test for any r eason that requir es you to remove any mech[...]
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Seite 125
T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - RANGER 10LX Electrical Diagram Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section G Wiring Diagram Ranger 10 LX Code 9816 . . . . . . . . . . . . . . . . . . . . . . . G-2 Wiring Diagram Ranger 10 LX CSA Code 9821 . . . . . . . . . . . . . . . . . . . G-3 Control PC B[...]
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Seite 126
NOTES RANGER 10LX Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]
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Seite 127
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRICAL DIAGRAMS G-2 RANGER 10LX Wiring Diagram Ranger 10LX Code 9816 WORK GND R5 C6 C7 C8 C9 S2 S2 IDLER SWITCH BOARD D2 R R S6 S4 S3 SELECTOR SWITCH R1 R2 R3 R4 R5 R6 R7 C1 [...]
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Seite 128
G-3 ELECTRICAL DIAGRAMS RANGER 10LX Wiring Diagram Ranger 10LX CSA Code 9821 WORK GND R5 C6 C7 C8 C9 S2 S2 IDLER SWITCH BOARD D2 R R S6 S4 S3 SELECTOR SWITCH R1 R2 R3 R4 R5 R6 R7 C1 C2 C3 C4 S1 S2 REACTOR E 240 25W STATOR C1 ROTOR FIELD 800 MFD CAPACITOR (+) (-) FIELD RECTIFIER 219 200 201 (-) (+) 243 242 240 COMMON GROUND SCREW 243 HIGH AUTO "[...]
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Seite 129
G-4 ELECTRICAL DIAGRAMS RANGER 10LX Control PC Board (G2318) Schematic G-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level trouble[...]
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Seite 130
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC G-5 ELECTRICAL DIAGRAMS RANGER 10LX Control PC Board (G2318) Layout G-5 NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troublesho[...]
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Seite 131
DIAGRAMS G-6 G-6 RANGER 10LX NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only . Lincoln Electric di[...]
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Seite 132
DIAGRAMS G-7 G-7 RANGER 10LX DIMENSION PRINT 18.00 17.50 12.02 5.25 3.94 18.00 18.50 24.03 24.75 N.A. N.B. 13.85 20.25 N.A. 60.18 N.B. CENTER OF GRAVITY 33.81 13.00 11.00 COOLANT CAP 5.25 31.03 34.62 46.00 60.50 31.57 M16706 3-24-95E Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Ret[...]
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Seite 133
SVM ERR OR REPORTING FORM W e need to know if there are errors in our manuals. W e also v alue any suggestions as to additional tests or procedures that would mak e this SVM a better tool f or you. If you disco ver ne w or diff erent “Problems or Symptoms” that are not co vered in the three col- umn troubleshooting chart, please share this info[...]