Multiquip RX 1510-C/-I/-CI Bedienungsanleitung

Opera tiOn Manual THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com raMMaX viper MODel rX 1510-C/-i/-Ci viBra tOr Y trenCH rOller (lOMBarDini lDW 1003) Re vision #0 (10/20/10)[...]

proposition 65 w arning Diesel engine exhaust and some of[...]

RX 1510-C/-I/-CI – 3 – Product identification: T ype: RX 1510 Model: -C/-I/-CI Series number: Production date: Manufacturer: Rammax Maschinenbau GmbH Gutenbergstraße 33 72555 Metzingen T elephone 07123/9223-0 T elefax 07123/9223-50 E-Mail: Service@Rammax.de Germany Customer service: Rammax Maschinenbau GmbH Gutenbergstraße 33 72555 Metzingen[...]

RX 1510-C/-I/-CI – 4 – LOMBARDINI LDW 1603/B2 K rpm 3064770 792006 2500 T ype DUBLICA TE LABEL 02 Made in Germany Typ/Gewicht Masch.Nr./Leistung Baujahr 72555 Metzingen Tel.07123/92230 - Fax07123/922350 Made in Germany T yp/Gewicht Masch.Nr ./Leistung Baujahr 72555 Metzingen T el.07123/92230 - Fax07123/922350 03 01 12345 Y ear of construction: [...]

RX 1510-C/-I/-CI – 5 – General information The operating instructions are addressed to the machine operators. Detailed specifications on the necessary training and qualification can be inferred from Chapter 2.4 Organisational/Personal Matters. The use of these operating instructions will: • Simplify the process of familiarisation with your [...]

RX 1510-C/-I/-CI – 6 – Operating and Maintenance Instructions Spare parts list Service and maintenance instructions Structure of the documentation: The machine documentation is divided into 3 individual document groups: • The operating instructions contain: All information necessary for operating the machine. Specifications on the maintenanc[...]

RX 1510-C/-I/-CI – 7 – Chapter 1: • Description of the machine • T echnical data • Features • Accessories Chapter 2: • General safety instructions • Danger area of the machine • Safety equipment • Required qualifications of the operators and of the service staff • Product specific and additional dangers • Specifications f[...]

RX 1510-C/-I/-CI – 8 – Chapter heading: Arial 14Pt Bold Section heading: Arial 12Pt Bold Subsection: Arial 10Pt Bold Main text: Arial 10Pt Regular Marginal notes and cross references: Arial 10Pt Italic Passages to be observed: Arial 10Pt Bold Action steps for which a strict sequence must be observed are marked by numbers: 1) 2) 3) Subsequent st[...]

RX 1510-C/-I/-CI – 9 – These operating instructions are a firm component of the machine and must be available for the user of the machine, in order to look up. It must always be kept within reach. No chapter of these operating instructions may be removed. Missing instructions or missing pages - particularly the section "Safety instruction[...]

RX 1510-C/-I/-CI – 10 – T able of Contents 1. Description of the machine 14 1.1 Important notes on the machine 14 1.1.1 Orientation on the machine 14 1.1.2 Description 15 1.1.3 Areas of application 15 1.1.4 Intended use 15 1.1.5 Workplace 15 1.1.6 Danger areas 15 1.1.7 Modifications to the machine 15 1.2 T echnical data 17 1.2.1 Main dimension[...]

RX 1510-C/-I/-CI – 1 1 – 2.6 Additional dangers 39 2.7 Emergency measures 39 3. Construction and function 40 3.1 Introduction 40 3.1.1 Basic information on soil compaction 40 3.2 Mechanical construction 40 3.3 Opening and closing of the hoods 41 3.3.1 Opening the cockpit hatch 41 3.3.2 T urning down the control unit 41 3.3.3 Opening and closing[...]

RX 1510-C/-I/-CI – 12 – 5. Start-up 59 5.1 Safety instructions 59 5.2 Examination before start-up 59 5.2.1 Checking hydraulic oil level 59 5.2.2 Checking engine oil level 60 5.2.3 Checking cooling water level 61 5.2.4 Checking the contamination degree of the air filter 62 5.2.5 Checking fuel level / T anking fuel 63 5.2.6 Adjusting address to [...]

RX 1510-C/-I/-CI – 13 – 8. Maintaining the machine 81 8.1 Safety instructions 81 8.1.1 General 81 8.1.2 Refuelling fuel 81 8.1.3 Working on the engine 81 8.1.4 Working on electrical system components 81 8.1.5 Working on the fuel system 82 8.1.6 Cleaning work 82 8.1.7 After completing maintenance work 82 8.1.8 Repair 82 8.1.9 Exchanging drums 82[...]

RX 1510-C/-I/-CI – 14 – V orderwagen Right Left Front Rear Above Down Control unit / Cockpit Front car Drive unit Articulation Rear end Names of the most important assembly groups: 1. Description of the machine 1.1 Important notes on the machine 1.1.1 Orientation on the machine The most important areas of the machine are described here, in orde[...]

RX 1510-C/-I/-CI – 15 – 1.1.2 Description Our long experience in the development and construction of vibratory trench rollers is the basis for the new development of the infrared and/or cable controlled RX 1510-CI. The enormous degree of operating convenience, which provides both for cable and infrared control, permits the user to make even mor[...]

RX 1510-C/-I/-CI – 16 – Verdichtung EG-Konformitätserklärung EC-Declaration of Conformity / Déclaration ”CE” de Conformité Dichiarazione di conformità CE gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A und der Outdoor Richtlinie 2000/14/EG as defined by the Machinery Directive 98/37/EC Annex II A and Noise directive 2000/14/EG confo[...]

RX 1510-C/-I/-CI – 17 – 850 377 45 428 600 1912 990 Ø525 1 160 30° 30° 55° 91° 1907 1524 7,5° 7,5° 7,5° 7,5° 1.2 T echnical data 1.2.1 Main dimensions Specifications:[...]

RX 1510-C/-I/-CI – 18 – Ø 4,47 m Ø 2,76 m Ø 4,25 m Ø 2,98 m 30° 85 cm 63 cm 1.2.2 T urn radius Specifications:[...]

RX 1510-C/-I/-CI – 19 – Main dimensions RX 1510 drum narrow drum wide Dimensions: Working width: mm 630 850 Overall width: mm 630 850 Overall length: mm 1912 Overall height: mm 1 175 Distance between axles: mm 990 Drum diameter: mm 525 Weights: Operational weight: kg 1470 1530 Axle load front: kg 735 765 Axle load rear: kg 735 765 Static line l[...]

RX 1510-C/-I/-CI – 20 – Main dimensions RX 1510 drum narrow drum wide Gradeability w . / w/o. vibration: % 50/60 T urn radius inner: m 2,98 2,76 outer: m 4,25 4,47 Quantity Specification Recommendation Fuels: Diesel fuel: l 23 Hydraulics: Hydraulic oil: l 43 DIN 51524-2 HLP 46 Fuchs Renolin B15 VG46 ISO 6743-4 HM 46 ISO 6743-6 CKC 46 Lubricant[...]

RX 1510-C/-I/-CI – 21 – Quantity Specification Recommendation Use drinkable tap water for making the water/ethylene glycol mixture. Do not use rainwater or distilled water , since this can create foam. The water/ethylene glycol mixture should be used all year round in a concentration of at least 35% by volume. 1.3 Noise and vibration specific[...]

RX 1510-C/-I/-CI – 22 – Start Stop Start Stop 1.4 Equipment of the machine 1.4.1 V ariations of the machine/machine types View of the operating unit from the worlplace. RX 1510-C: Articulated trench roller with cable control. RX 1510-I: Articulated trench roller with infrared control. RX 1510-CI: Articulated trench roller with infrared and cabl[...]

RX 1510-C/-I/-CI – 23 – 1.5 Stowage plan 15.1 Position of the hoods and hatches The machine is equipped with hoods and hinged components in order to be able to access all important parts. Operating panel Cockpit cover Radiator hatch Motor hood[...]

RX 1510-C/-I/-CI – 24 – 2. Safety instructions Safety instructions[...]

RX 1510-C/-I/-CI – 25 – 2.1 Representation and meaning of the used safety instructions 2.1.1 Situation-specific safety instructions Situation-specific safety instructions are safety instructions, which directly refer to the following activity or situation. They are represented as follows: DANGER indicates a dangerous situation, which if it is[...]

RX 1510-C/-I/-CI – 26 – NOTE refers to situations, which can result in damages to property , describes the consequences, if these situations cannot be avoided and indicates possibilities to avoid the damages. Example safety instruction: Meaning: RISK LEVEL Nature and source of the danger Possible consequences of the danger/reason for danger Dan[...]

RX 1510-C/-I/-CI – 27 – Symbol: 2.1.3 Used symbols Imperative instructions: Meaning: Use hearing protection. Safety instructions[...]

RX 1510-C/-I/-CI – 28 – Symbol: Meaning: Prohibitions: Do not transport persons Do not drive on slopes diagonally Do not use steam jets T urn engine off in closed areas Safety instructions[...]

RX 1510-C/-I/-CI – 29 – Symbol: Meaning: W arning signs: Risk of crushing This sign is placed before activities, during which there is the risk of being crushed or caught. Danger of tilting This sign is placed before activities, in which there is the danger of the machine tilting or overturning. Danger Special specifications and/or imperative [...]

RX 1510-C/-I/-CI – 30 – Risk of explosion This sign is placed before activities, during which there is the risk of an explosion. The explosion can also be caused by suddenly released pressure. Fire danger This sign is placed before activities, during which there is an increased risk of fire. Risk of chemical burns This sign is placed before ac[...]

RX 1510-C/-I/-CI – 31 – Risk of overturning Risk for limbs by rotating belts Danger caused by pressurised liquids escaping Risk of being run over Observe distance to articulated joint Safety instructions[...]

RX 1510-C/-I/-CI – 32 – Risk caused by inhalation of toxic gases or vapours Danger caused by flying around parts Safety instructions[...]

RX 1510-C/-I/-CI – 33 – W aste oil disposal/waste oil collecting point Battery disposal/pollutant collecting point Safety instructions[...]

RX 1510-C/-I/-CI – 34 – 2.2 Intended use/Product safety The vibration roller RX 1510 is built according to the state-of-the-art and the recognised safety-related regulations. Nevertheless the use can in danger life and health of the user or third parties and/or impair the machine and other material assets: • It is used in a manner other than [...]

RX 1510-C/-I/-CI – 35 – GEFAHR Verbrühungsgefahr! DasKühlwasser wird vom Motor sehr stark erhitzt und derKühler unter Druck gesetzt. Beim Öffnen des Küh- lerdeckelsentweicht der Druck plötzlich und das heiße Kühlwasser verursacht schwere Verbrühungen! ► Den Kühlerdeckel niemals bei laufendem Motor öffnen! ► Vor dem Öffnen warten[...]

RX 1510-C/-I/-CI – 36 – Use hearing protection. Safety instructions[...]

RX 1510-C/-I/-CI – 37 – 2.4 Organisational, personal matters • Machine operation is only admissible after proper instruction and in observance of this manual. • The safety regulations described in these safety regulations must be observed, likewise the guidelines of the Civil Engineering Professional Association "Safety regulations for[...]

RX 1510-C/-I/-CI – 38 – • The vibration function of the machine causes the soil in the area of the drum to vibrate considerably . Persons should not be exposed to these vibrations. • When applying the vibration function, loose material, such as stones and clumps 2.5.2 During maintenance work • The hydraulic system is subject to a high pre[...]

RX 1510-C/-I/-CI – 39 – 2.6 Additional dangers Using unexamined, not approved accessories can be dangerous for humans and machine. Only Rammax accessories and spare parts may be used for the machine. Risk of fire and explosion when using solvent based cleaning agents. 2.7 Emergency measures If the machine touches a power line, never leave the [...]

RX 1510-C/-I/-CI – 40 – 3. Construction and function 3.1 Introduction 3.1.1 Basic information on soil compaction Subsoil compaction is achieved by the constant effect of vertical impact forces. These are created by a rotating exciter shaft. The unequal weight distribution of the exciter shaft cross section displaces the exciter shaft and thus v[...]

RX 1510-C/-I/-CI – 41 – 3.3.2 T urning down the control unit A catch is located in the centre of the control unit. Unlock this catch. Pull the complete operating panel towards you. Make sure that the catch does not get caught in the locking element. 3.3.3 Opening and closing of the engine hood The engine hood can only be opened, if the machine [...]

RX 1510-C/-I/-CI – 42 – 3.3.4 Unlocking and opening the radiator cap The cooling system is very hot during operation of the machine. The radiator cap may only be opened when the engine has cooled down and is not in operation since there is otherwise the danger of touching parts of the cooling system when opening. The engine hood must be open, i[...]

RX 1510-C/-I/-CI – 43 – Control unit / Cockpit Front car Articulation Rear end Underframe Drive unit 3.3.5 Components 3.4 Functional description The drive unit consists of a diesel engine, vibration, and driving pump. It provides the required hydraulic performance for the driving, steering, and vibration functions. The valve block with the inte[...]

RX 1510-C/-I/-CI – 44 – Start Stop min. 2 m 3.5 Safety and monitoring equipment 3.5.1 Shut down yoke The shutdown yoke is attached to the rear of the machine below the operating unit. At the rear end below the mounting of the shutdown yoke is a proximity switch. The shutdown yoke is activated and the proximity switch triggers, if the machine dr[...]

RX 1510-C/-I/-CI – 45 – Start Stop max. 20 m 888888 888888 3.5.4 Inclination indicator The machine control is equipped with an inclination indicator . This triggers starting from an inclination angle of 45°. The engine switches itself of f in this case automatically . The machine cannot be started as long as the inclination indicator is trigge[...]

RX 1510-C/-I/-CI – 46 – 888888 888888 3.5.8 Automatic speed adjustment The machine is equipped with an automatic speed adjustment. The machine controller automatically puts the diesel engine to idle, if no control signal is received from the machine for a period longer than 30 seconds. The machine controller automatically regulates the speed to[...]

RX 1510-C/-I/-CI – 47 – 0 1 2 888888 Ignition „On” / Stand-by 1 Starting 2 Ignition „Off” 0 888888 Ignition lock Connection for cable manual control (only available for cockpit 3-68562 ► only RX 1510-C and RX 1510-CI) Display for: • Operating hours • Function code • Error code Warning light inclination indicator Warning light wa[...]

RX 1510-C/-I/-CI – 48 – 888888 888888 • Coolant temperature warning lamp: Lights up, if the coolant temperature of the motor is too high. The stop sequence is activated after the LED has been illuminated for 4 seconds. The machine is shutdown. Possible cause: The cooling water level is possibly too low and cooling water must be refilled ► S[...]

RX 1510-C/-I/-CI – 49 – 888888 888888 888888 123456 ▼▼▼▼▼▼ • Inclination indicator / Oil deficiency shutdown The machine control is equipped with an inclination indicator . This triggers starting from an inclination angle of 45°. The engine switches itself of f in this case automatically . The machine cannot be started as long a[...]

RX 1510-C/-I/-CI – 50 – Display Meaning Lights up: F F: Stands for function • If an operator function is carried out. • Always in combination with a numerical value, which represents the function type. ( see page 52 Section 4.4.2 Function codes) I I: Stands for infrared transmitter . • The operator functions are carried out with active in[...]

RX 1510-C/-I/-CI – 51 – Star t Stop 1 2 3 6 4 9 8 7 5 888888 123456 ▼▼▼▼▼▼ 4.4 Operating elements Both infrared control and cable control is available for the machine. According to the machine version it is equipped with one or both of these control methods. Retrofitting one of these control methods is possible without problems. Di[...]

RX 1510-C/-I/-CI – 52 – Star t Stop 100 1000 2000 10 4100 ► 4400 200 4010 20 1 Function key vibration forward, vibration backwards and fast gear in active condition Code number Meaning 1 Fast gear on/off 10 Driving forward 100 Steering angle left 1000 large amplitude 20 Driving backwards 200 Steering angle right 2000 low amplitude 4010 Start [...]

RX 1510-C/-I/-CI – 53 – Start Stop FH I I00 100 1000 Example display function: • F H 1 100 Driving left forward with vibration forward 4.4.3 Cockpit display with cable control Start / Stop function Control mode Code number: Meaning: F H 4010 "Start" key is activated. ► Starting procedure is initiated. F H 4020 The motor has starte[...]

RX 1510-C/-I/-CI – 54 – Vibration functions Display Executed functions F H 1000 Vibration forward F H 1010 Vibration forward Driving right forward F H 1020 Vibration forward Driving right backward F H 1 100 Vibration forward Driving left forward F H 1 1 10 Vibration forward Driving left forward right forward F H 1 120 Vibration forward Driving [...]

RX 1510-C/-I/-CI – 55 – 1 2 3 6 4 9 8 7 5 N SI 4.4.4 Infrared transmitter The infrared control is used to operate the machine with infrared control. Solar cells supply the electrical current. Therefore, no batteries are required to operate the infrared transmitter . The infrared transmitter is equipped with freely selectable addresses, in order[...]

RX 1510-C/-I/-CI – 56 – F I I I00 100 1000 2000 10 4100 ► 4400 200 4010 20 1 N 100 1000 N Example display function: • F I 1 100 Driving left forward with vibration forward Code Meaning 1 Fast gear on/off 10 Drums right forward 100 Drums left forward 1000 Vibration forward 20 Drums right backward 200 Drums left backward 2000 Vibration revers[...]

RX 1510-C/-I/-CI – 57 – Driving functions Display Executed functions F I 0010 Driving Right forward F I 001 1 Driving Right forward High speed F I 0020 Driving Right backward F I 0021 Driving Right backward High speed F I 0100 Driving Left forward F I 0101 Driving Left forward High speed F I 01 10 Driving Left forward Right forward F I 01 1 1 D[...]

RX 1510-C/-I/-CI – 58 – Vibration functions Display Executed functions F I 1000 Vibration forward F I 1010 Vibration forward Driving right forward F I 1020 Vibration forward Driving right backward F I 1 100 Vibration forward Driving left forward F I 1 1 10 Vibration forward Driving left forward right forward F I 1 120 Vibration forward Driving [...]

RX 1510-C/-I/-CI – 59 – S 5. Start-up 5.1 Safety instructions Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may operate the machine. Persons acting under the influence of drugs, medicines or alcohol may not operate the machine. 5.2 Examination before start-up Before putting the machine into se[...]

RX 1510-C/-I/-CI – 60 – OS HD 5.2.2 Checking engine oil level OS The dipstick is located on the right side of the engine underneath the cooling water tank. The engine has been filled in the factory with engine oil, viscosity class 15W40. If there is the need to change to a dif ferent viscosity class (e.g.: permanent extreme outdoor temperature[...]

RX 1510-C/-I/-CI – 61 – CAUTION Danger of burning! The engine and its detachable parts are hot during and immediately after operation. Before touching the engine or the detachable parts first allow these to cool down. 5.2.3 Checking cooling water level Work may only be carried out on the cooling system when the diesel engine has cooled down. T[...]

RX 1510-C/-I/-CI – 62 – NOTE  Be careful not to damage the air filter by inappropriate cleaning! Damaged air filters can damage the engine. Do not clean air filters with compressed air , do not wash, only tap!  1) Open the engine hood. 2) Loosen fastening clamps on the air filter cover . 3) Remove air filter and check for the degree [...]

RX 1510-C/-I/-CI – 63 – KA TD 5.2.5 Checking fuel level / T anking fuel KA The sight glass for the examination of the fuel level is located under the operating panel. W ARNING Fire danger! Fuels are extremely flammable. ► Do not smoke during refuelling. ► Keep naked flames and sparks away. ► Never operate the machine with loose or missi[...]

RX 1510-C/-I/-CI – 64 – SI SM NOTE  The addresses at the transmitter and receiver must correspond.Transmitter and receiver are factory set to address 5.  (only for machines with infrared control) Setting the transmitter address on the machine controller: 1) Fold the operating panel back. 2) Remove the plug SM from the machine controller w[...]

RX 1510-C/-I/-CI – 65 – 888888 1 S .--05 0.0 5.3 Starting the machine The machine only reacts to the control mode with which your engine was started. The machine only reacts to control impulses of the manual control, if the engine has been started with the manual control. The machine only reacts to control impulses of the infrared control, if t[...]

RX 1510-C/-I/-CI – 66 – . F 40 I0 2 5.3.2 Stand-by mode The machine reverts to the standby mode, if it is not started within 30 seconds. The machine can nevertheless be started in this state with one of the control modes or with the ignition key . Stand-by : No display active. Only the decimal point flashes. NOTE  A low current always flow[...]

RX 1510-C/-I/-CI – 67 – F 4020 1 FH 40 I0 Start Stop After engine start-up Code „F 4020” lights up: The motor has started. ► Release ignition key . The ignition key returns automatically to „Ignition position 1”. NOTE  The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine [...]

RX 1510-C/-I/-CI – 68 – FH 4020 NOTE  The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is running. ► At the most 15 seconds continuous starting and in between breaks of approx. 1 minute. ► Identify and repair cause of malfunction (malfunction table), if the engine should no[...]

RX 1510-C/-I/-CI – 69 – F I 4020 F I 40 I0 NOTE  The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is running. ► At the most 15 seconds continuous starting and in between breaks of approx. 1 minute. ► Identify and repair cause of malfunction (malfunction table), if the engin[...]

RX 1510-C/-I/-CI – 70 – F 4200 F 4 I00 0 F 4300 5.4 Switching machine off 5.4.1 Switching the machine off at the ignition lock ► Turn the ignition key to position "0". The following code is displayed: „F 4100”. The LEDS for generator and oil pressure drop are active. The stop procedure is initiated. Stop procedure ► Code „F [...]

RX 1510-C/-I/-CI – 71 – Start Stop FH 4 I00 FH 4200 FH 4300 ► Code „FH 4200” is displayed, if no further signal is received from the generator and from the oil pressure sensor . ► End of the stop procedure. „FH 4300” is displayed. The operating hour meter is secured. The machine shuts down. Restarting is only possible after the end [...]

RX 1510-C/-I/-CI – 72 – F I 4 I00 F I 4200 5.4.3 Switching the machine off with the infrared control device ► Move the toggle switch "Start-Stop" on the infrared control from the switch position "Neutral" to the right to switch position "Stop". ► The following code is displayed: „F I 4100”. The LEDS for gen[...]

RX 1510-C/-I/-CI – 73 – F I 4300 6. Using the machine 6.1 Safety instructions 6.1.1 General • Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may operate the machine. • Persons acting under the influence of drugs, medicines or alcohol may not operate the machine. • If you should not have a[...]

RX 1510-C/-I/-CI – 74 – F 40 I0 Start Stop Start Stop 6.1.2 Before operating the machine Make sure that: • The fill levels of the operating fluids, hydraulic oil, coolant and engine oil are at a sufficient level. • All safety equipment is working. • All control elements and display elements are working. • No persons or objects are in[...]

RX 1510-C/-I/-CI – 75 – Start Stop F 4 I00 Start Stop Start Stop 3) Depending upon required compaction force, switch the large or small vibration on. 4) Drive over the area to be compacted several times, until it is completely compacted. 5) After completing the compaction work drive the machine to a level area where it is not an obstacle. 6) St[...]

RX 1510-C/-I/-CI – 76 – 6.2 Parking the machine If possible, park the machine on a level ground. Parked machines which could represent an obstruction must be safeguarded by clearly identifiable measures. W ARNING Safeguard the machine before leaving against use by unauthorised persons. ► Withdraw ignition key! ► Lock doors and flaps! ► [...]

RX 1510-C/-I/-CI – 77 – 7. Loading and transporting the machine 7.1 Safety instructions 7.1.1 General • Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may participate in loading the machine. • Persons acting under the influence of drugs, medicines or alcohol may not may not be involved in l[...]

RX 1510-C/-I/-CI – 78 – K BL T S K T S 7.2 Using the transport protection 1) Straighten the articulated steering of the machine. ► The transport lock cannot be applied, if the machine has not been aligned straight. 2) Loosen K knurled screw . 3) Withdraw S split pin 4) T Fold out transport protection. 5) Secure transport protection T and brac[...]

RX 1510-C/-I/-CI – 79 – 50% max. 7.4 Loading the machine with hoisting gear The transport protection must be applied before loading with hoisting gear . Only hoisting gear with a carrying capacity of at least 2000 kg may be used to load the machine. The machine may only be lifted at the intended transport eyebolts. 1) Attach transport protectio[...]

RX 1510-C/-I/-CI – 80 – UK S S TÖ TÖ UK SB 1) Check whether the transport protection is applied. ► If not, apply the transport protection. 2) Check whether the shutdown yoke is in the transport position (activated). ► If the shutdown yoke is not in the transport position, then press it downwards to the chassis of the machine and secure it[...]

RX 1510-C/-I/-CI – 81 – 8. Maintaining the machine 8.1 Safety instructions 8.1.1 General • Maintenance work may only be performed by suitably qualified and trained personnel. • Keep unauthorised persons away from the machine. • Never carry out maintenance work on a moving machine or with the engine running. • Turn the engine of f and w[...]

RX 1510-C/-I/-CI – 82 – Work on the battery – When carrying out work at the battery , never smoke or expose to a naked flame. – Do not let acid get on to hands or clothes. In the case of injuries by acid rinse with clear water and consult a physician. – Never place any tools on the battery . – Dispose of old batteries in compliance wit[...]

RX 1510-C/-I/-CI – 83 – Only original RAMMAX spare hydraulic line lines offer the security of using the correct line type (pressure stage) in the right situation. • Check the tightness of all connections and screw connections after accomplishing any type of work (on a pressure-free system!!). • Hydraulic lines may not be swapped. • Hydrau[...]

RX 1510-C/-I/-CI – 84 – 8.2 Maintenance plan No.: Description: Remarks: Page: Every day 9.8 –Check engine oil level – Observe gauge marking 82 9.10 - Check machine for external damages - Check hydraulic oil level - Visual inspection - Oil level eye 85 9.4 - Check fuel level - Fuel gauge 78 9.13 - Check cooling water level 89 9.7 - Check air[...]

RX 1510-C/-I/-CI – 85 – OS 8.3 Checking engine oil level The dipstick (OS) is located on the right side of the engine underneath the cooling water tank. The engine has been filled in the factory with engine oil, viscosity class 15W40. If there is the need to change to a dif ferent viscosity class (e.g.: permanent extreme outdoor temperatures),[...]

RX 1510-C/-I/-CI – 86 – AS A 8.4 Exchanging engine oil Risk of scalding! Hot engine oil can cause severely scald the skin at contact. ► Wear suitable protective clothing. W ARNING NOTE  Only drain engine oil from a warm engine. Never start the engine without engine oil.  The engine oil must be exchanged after the first 50 working hours[...]

RX 1510-C/-I/-CI – 87 – OF C B AS 7) Unscrew OF oil filter . Leaking lubricating oils pollute the soil! ► Collect leaking engine oil and dispose together with the oil filter in an environmentally friendly manner! ► Do not spill engine oil. ► Collect leaking fuel, do not let it seep into the ground. ENVIRONMENT 8) Clean thread with a fi[...]

RX 1510-C/-I/-CI – 88 – NOTE  Be careful not to damage the air filter by inappropriate cleaning! Damaged air filters can damage the engine. Do not clean air filters with compressed air , do not wash, only tap!  2) Loosen fastening clamps on the air filter cover . 3) Remove air filter and check for the degree of pollution. Clean dirty[...]

RX 1510-C/-I/-CI – 89 – DF AS A 1) Loosen hexagonal bolt S on the filter holder and remove the fuel filter DF . 2) DF T ake off fuel hoses and insert new fuel filter . Exchange fuel hoses, which are leaking or porous. 3) DF Mount the fuel filter in reverse order and check for leaks. 8.7 Emptying the fuel tank The fuel can be drained from th[...]

RX 1510-C/-I/-CI – 90 – S HD 8.8 Checking hydraulic oil level The sight glass for the examination of the hydraulic oil level is located under the operating panel. The fill level should be within the sight glass. NOTE  If it is determined during the daily oil level check that hydraulic oil is missing, immediately examine all aggregates, line[...]

RX 1510-C/-I/-CI – 91 – S S Risk of scalding! Hot hydraulic oil can severely scald the skin at contact. ► Allow machine to cool down before draining the hydraulic oil. W ARNING 1) Park the machine on flat ground. 2) Depressurise the hydraulic system. 3) A threaded plug is located on the right outer side of the rear car S for draining the hyd[...]

RX 1510-C/-I/-CI – 92 – RF SF V Leaking hydraulic oils pollute the soil! ► Collect leaking hydraulic oil and dispose together with the hydraulic oil filter in an environmentally friendly manner! ► Do not spill hydraulic oil. ► Collect leaking hydraulic oil, do not let it seep into the ground. ENVIRONMENT 4) Unscrew the threaded plug S an[...]

RX 1510-C/-I/-CI – 93 – 8.10 Checking cooling water level Work may only be carried out on the cooling system when the diesel engine has cooled down. The machine must be parked on a level ground. The cooling water level is examined directly at the radiator . The compensating tank only serves as a buffer in order to take up water during expansion[...]

RX 1510-C/-I/-CI – 94 – KS A KS C B 8.1 1 Draining /refilling cooling water DANGER Risk of scalding! The engine extremely heats up the cooling water . The coolant circuit is under pressure. When opening the coolant circuit the pressure can escape suddenly and the hot cooling water can cause severe scalding! ► Never disconnect lines with a ru[...]

RX 1510-C/-I/-CI – 95 – KS A BS 8.12 Exchanging drums The machine must be lifted with appropriate hoisting gear , in order to change the drums. The hoisting gear must have sufficient carrying capacity . The machine may only be lifted at the intended transport handles TB . 1) Attach transport protection. 2) Insert the hooks of the hoisting gear[...]

RX 1510-C/-I/-CI – 96 – AS AS 8.13 Adjusting stripper 1) Loosen all three screws on the stripper AS and push stripper toward the drum. ► The distance from stripper to drum must be at least 2 cm. 2) T ighten bolts again. NOTE  The strippers must be reset or renewed in case of wear .  8.14 Servicing the battery The battery is located unde[...]

RX 1510-C/-I/-CI – 97 – B a t te ri e , r ü t te l f e s t Ba t t e r y , vi b r a t i on p r oo f Batt er i e, p r o t ég é de v i bra t i on 3-5066 6 3- 3 9 882 3-50667 Ba tt er i e, rü tt elfe s t: Ersa tz t eilnumme r : B at ter y , vibra t io n proof: Pa rt s numb er : Batterie, protég é d e vib r at i on: Nu m éro de pi è ce: 3-50[...]

RX 1510-C/-I/-CI – 98 – 9.0 Tightening torques : T ightening torques for bolts with standard metric thread Bolt dimension T ightening torques Nm 8.8 10.9 12.9 M 4 3 5 5 M 5 6 9 10 M 6 10 15 18 M 8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 21 1 300 358 M18 290 412 490 M20 412 578 696 M22 560 785 942 M24 71 1 1000 1200 M27 1050 148[...]

RX 1510-C/-I/-CI – 99 – 10.0 T roubleshooting table Fault: Possible cause: Remedy: Engine running, machine does not move! Insufficient hydraulic oil in the hydraulic oil tank. • Check hydraulic oil level • Check the hydraulic system for leaks Engine does not start! T oo little fuel in the fuel tank. • Check fuel level and if necessary re[...]

RX 1510-C/-I/-CI – 100 – Rammax Maschinenbau GmbH Gutenbergstraße 33 72555 Metzingen Germany Printed in Germany T el: ++49 (0) 7123 / 9223-0 Fax: ++49 (0) 7123 / 9223-50 E-Mail: Service@Rammax.de www .Rammax.de T echnical modifications reserved V alid starting from machine number: 4638466 Error codes and meanings Error code: Meaning: Possible[...]

Opera tiOn Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without wr itten permission. All other trademarks are the proper ty [...]