Powermatic WP2510 Bedienungsanleitung

Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 WMH T OOL G RO UP 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-1791303 Ph.: 800-274-6848 Revi s i on B3 2/07 www.wm htoolgr oup.com Copyri ght © WM H Tool G roup[...]

2 Warrant y and Service WMH Tool Group, Inc., warrants every product it sel ls . If one of our tools needs service or repair, one of our Authorized Servi ce Center l ocated throughout the United Stat es can give you quick service. In m ost cases, any of these WMH Tool Group Authorized Service C enters can authorize warranty repair, assist you in ob[...]

3 Ta ble of Contents W a rrant y and Ser v ice .............................................................................................................................. 2 Tab l e of C onte nts .................................................................................................................................... 3 Warn ing.........[...]

4 Par ts L ist: E lec trica l Bo x As s embly............................................................................................ ......... 53 El ectric a l Connecti ons – 230V olt ............................................................................................................ 54 El ectric a l Connecti ons – 460V olt .......[...]

5 W arning 1. Read and under s tand t he enti re owners m anual be f ore at tempti ng as sembl y or operati on. 2. Read and understand t he w arni ng s po sted on the m achine and i n this manual. F ailure t o comply w i th all of these warning s may cause s eri ous i njury. 3. Replac e the warning l abe l s if they bec o m e obs c ured or remov ed[...]

6 blah bl ahbl ah 19. Mak e your workshop chil d proof w i th padlock s , m as t er sw i tc hes or by removi ng s t arter keys. 20. G i v e your work undiv ided attenti on. Looking around, carryi ng on a conversati on and “horse-pl ay” are carel ess ac ts that c an result in seri ous injury . 21. M aint a i n a balanc ed s tanc e at all tim es [...]

7 Introduct ion Thi s manual i s pr ovi ded by W MH Tool G roup cov ering the s af e operati on and m aint enance procedur es f or a Pow er mati c Model W P 2510 P l aner. T h i s manual c ontai ns i nstructi ons on install ation, safet y precaut ions, gener al operat ing proc edures, m aintenance i nstructi ons and parts breakdo w n. Thi s m achin[...]

8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d i stri butor and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal led and r unning properl y. Com pare the cont ents of your cont ainer wit h the f o ll ow i ng part[...]

9 Instal lat i on and A ssembl y Tools Re quir ed f or Instal lati on: For klift or hoi s t, wit h lif ti ng s tr aps 4mm hex w renc h (provi ded) 22mm c o m binati on wrench (provi ded) Rem o v e any str aps or boards holdi ng the pl aner to t he pallet. Pl ace straps under the f our lift ing hooks at f ront and back to rai se the pl aner of f the[...]

10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian in comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y g rounded t o h e l p preven t elect rical sh ock and po ssible f atal injur y. Thi s machi ne must be grounded. In the ev ent of a m a lf unc tion or break dow n, groundi ng p[...]

11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i n f ormation on t he f ollowing c hanges . 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m o t or and to the t ab l e ho i s t m otor. 3. Replac e the RA-30 (230V) ov erload rel ay with t he provi ded R[...]

12 Feed Rate The pl aner i s equi pped wit h select able f eed rate rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj ust speed, r otate t he lev er sho w n in F igur e 4. IMP OR T A NT: C han ge fe ed ra te on ly wh ile the m ach ine is r unn ing. Be lt T ens ion 1. Di sconnect m achi ne fr o m pow er source. 2. Rem ove t he l o[...]

13 2. Rem o v e t he top left side panel so t hat you can rot ate the cutter head us i ng the bel ts. 3. T o rem o v e a knif e insert, unscrew the f lat head scre w w it h a spline screwdriv er, or t he air -operated scr ew driv er usi ng one o f the provi ded T-20 spli ne b i ts. If the screw wil l not budge, place t he hole of t he breaker r od [...]

14 To pr o v i de proper drive, t he i n f eed roller shoul d be set so that t he bott o m of it s arc is 1/16” bel ow the ar c of the cutter head knif e insert s . T he inf eed roll er i s under s pri ng tension and t h i s tensi on must be s uffi cient t o f eed the stock unif ormly thr ough the planer w it hout slippi ng but should not be s o [...]

15 A chip breaker set too low or wi t h excessi ve tensi on may prevent stock fro m feeding into the machi ne. Press ure B a r Most pl aning pr oblem s can be t raced to im proper sett ing of the pressure bar. I ts f uncti on is t o hold down the materi al a f t er it pass e s under the c utterhead and thr oughout the rem a i nder of the c ut. I ts[...]

16 The t able roller s are adj usted at t he f ac t ory. If they s houl d need fur ther or “fine” adjustment: 1. Di sconnect m achi ne fr o m pow er source. 2. Loosen l ock handl e and po siti on the qui ck- set l e v e r (Fi gure 12) to zero. 3. Use a di al gauge (n ot pr o v i ded) to fi nd the dist ance f ro m t able top to t he ape x of the[...]

17 3. Loosen t he three sock et head cap scre ws (A, F igur e 15) beneat h the tabl e. 4. Pl ace a rod- like obj ect (such as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent. Or , the sam e e f f e c t can be achi e v ed by lowerin[...]

18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t able surf ace i s cl ean. Dusti ng the surf ace with t a lc occasionall y w ill a id in s moo the r f eeding and hel p prevent pit ch buildup. Clip M ar ks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh. See [...]

19 T wist ing If materi al twist s w hi le f eedi ng t hrough t he planer , ei ther t he tabl e ro l l ers, pressure bar, or outf eed roller m ay be out of l e v e l . Ref e r to adjust ment sett ings on pages 14 and 15. H alted Feed i ng If the infeed r o l l er t akes the stock, the chi pbreaker lif ts, and just as you hear t he kn iv es cont act[...]

20 The r ecomm ended lubri cati on f or r oller c hains used i n medi um t o s l ow speed operati on is to sim ply wipe t he chain cl ean. W hen ther e is an appreci able buil dup of dust, dirt or w ood shavi ngs, use an oil c l oth but nev er pour the oil dir ectly on the c ha i n. Over- o i ling def eats the purpose of the lubricati on, sinc e it[...]

21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and S INGLE. In MA NUAL m ode, the operator can raise or low er the table us i n g the Co ntroller keypad. In SINGLE mode, the tabl e w i ll m ove to the pre-set va l ue when you push t he “Table Up ” or “Tab l e Dow n” buttons on t he plan er’s con trol pane l . Pre[...]

22 SINGLE MODE In sing l e m ode, the device p erform s autom atic positioning o f the tab l e to t he programm ed target position. T he “Tab le Up” o r “T a ble Dow n” button on th e plane r should be p u shed and held; w hen the table ha s fully adj usted to the targ et pos ition, the table w i ll autom ati ca ll y stop i n position. R el[...]

23 Exam p le: Assume: target val ue on disp l ay = 100. 00mm real va lue on d isplay = 100.00m m To change the target va l ue t o 20.25m m, Step 1: Press , the LED l am p on Target w indow i s blink ing. Displ ay Step 2: E nter new target value (ex am pl e: 20.2 5mm) Pre ss Displ ay Step 3: Press to com pl ete. The LED lam p is blinking – ready f[...]

24 3. Fast P rogram (10 sets) To facil i tate frequent l y use d positions , such as different board th icknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget v alue is loaded aut om ati cally, and th e posit ioning ca n be started im m edi ately. En tering preset tar g e t values: Step 1: [...]

25 Step 5: Press ............ .................. .................[s el ect program key 1] Step 6: Press ............................. ...............[e nter va l ue] Step 7: Press ..................... .................. ........... ................[com pl ete] Step 8: Press to ex it. Execu te: Step 1: E nter s ingle m ode, LED lam p is off. Step [...]

26 4. Select C ountin g direction You can se l ect th e counti ng direct i on acco rding to the t able m ove m ent. Step 1: Press Displ ay .................... ...[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds with scale on p laner). “dir-“ num bers i ncreas e as table r i ses. Step 3:[...]

27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i g h and Low software lim its. If these are ex ceeded, the d isplay w i ll giv e an error m essage. To set the Lo_E nd press To set the H i _E nd press 7. Set To ler ances The tolerance defines the accu racy of the pos itioning. Step 1: Press Displ ay .................... .....[defau l t] Step 2:[...]

28 8. Set Lo w Sp eed Li mit This funct ion def i nes the speed le ve l w hi c h is consid ered abno rm al for th e m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achine and disp lays: Pre ss to c lear. To set lo w speed lim i[...]

29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n MM (m etric) mode, not inc hes . T h i s w i l l ens ur e accur ate readi ngs for table movem en t . Step 1: Press Displ ay Step 2: E nter the va l ue between 0.00 01 and 9 .9999 Step 3: Press to conf ir m or press to c lear. 10. En ter Par ameter S etttings Mode W[...]

30 11. Check S oftware Ver sion To check the re leased vers ion of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow, you w i ll see the released vers ion. Step 2: Press to conf ir m or press to c lear. 12. Load Da tum V alues The rea l va lue refe rs to the d i stance between the m achine table and th e cutterhe[...]

31 Load the rea l va lue: Step 1: Press Displ ay Step 2: Press to conf ir m or press to cancel. Exam p le: The current v alue is 10 .00mm but the actua l thickness i s 10.5 0mm. Step 1: Press Displ ay Step 2: Press Step 3: Press Step 4: Press[...]

32 13. IN /MM Conv e r sio n The dedic ated mm /inch key allow s for im m edi ate sw i tch of t he units betw een m i lli m eters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g between M M and INCHE S has no effect on the co ntrol funct i ons . 14. Set Dev ice Resolu tio n Step 1: Press Step 2: Use to select resolut i [...]

33 15. Calibration Step 1: Press Displ ay Step 2: Use to m ove the pl an er table unt il M15S terminates the ca librat i on an d restarts. 16. M15S T r o u b lesh o o ting Display “Change RS T” m essage appears w hen the Contro ll er detects a m oti on i n th e wrong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove u[...]

34 Display Possible cause: a. no sens or b. 9-pin c onnector is loose c. w i re brok en d. the gap betw een sensor and tape is too l ar ge Ex cl uding: Check the s ensor, senso r cable an d sensor c onnector. Display Possible cause: Inco rrect ope ration. Ex cl uding: Press to clear. Display This m essage appears after power-on a nd indicates batte[...]

35 17. M15S Specificati ons[...]

36 Tr oubleshoot ing: Planer Operating Problems Trou ble Pr obab le Ca use Re medy Tabl e rollers not set pr operly . Adj us t t able roll ers to proper height . Inadequat e s upp ort of l ong boards. Support long boards wit h a ro l l er stand. Unev en f eed r o ll er pressure f ront to back. Adj us t f eed roll er t ension. Dull k nife inserts. R[...]

37 Tr oubleshoot ing: Mechanic al and Ele ct rical Problems Trou ble Pr obab le Ca use Re medy Kn if e i nser t s not set c or re ctl y. Ma ke sur e k nif e i nser t s ar e set corr ectly and securel y in cutt erhead. Unev en depth of cut side t o s i de. Pl aner table not l e v el wit h cutt erhead. Lev el the table. See pages 16-17. Board t hickn[...]

38 Trou ble Pr obab le Ca use Re medy Mot or starter f ailure. Ex a mi ne m otor start er f or bur ned or f a il ed co m ponent s . If damage is f ound, repl ace mot or s t arter. If mot or start er looks okay but is s t ill suspect, you hav e two opti ons: ha v e a qualif ied elec trician test t he m ot or start er f or f unction, or purchase a ne[...]

39 Colum n Assem bly[...]

40 Par ts List: Colu mn A ssembly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-401 ............Idler S upport Base ................................................................................. 1 2............... TS- 1540071 .............H ex Nu t ..............................................................M1 0 .......[...]

41 58............. W P 2510- 458 ............Sprin g .................................................................................................... 1 59............. W P 2510- 459 ............Plate...................................................................................................... 1 60............. W P 2510- 460 ............[...]

42 Gearbox A ssembly[...]

43 Par t s List : Gearbox A ssembly Ind ex No . Part No. Descrip tion Siz e Qty ................. WP 2510-100 ............Gea rbox As se m bly (inde x no s. 1 thr ough 40) ......................................... 1 1............... TS- 1505021 .............So cket H ead Cap S crew .....................................M1 0x20 ......................[...]

44 Par t s List : Cutterh ead Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-201 ............Socke t H ead Cap Screw .....................................M10 x 7 5 ...................... 2 2............... TS- 1550071 .............Fla t W as her ........................................................M10 ..........[...]

45 58............. 6012162 ...................Sp ring .................................................................................................... 6 59............. W P 2510- 259 ............Righ t B racke t ......................................................................................... 1 60............. W P 2510- 260 ............[...]

46 Table A ssembly[...]

47 Par t s List : T a ble Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-501 ............Roller Brac ket........................................................................................ 4 2............... BB- 6203VV ..............Ball Be ar i n g ........................................................ 6203V[...]

48 Base A ssembly[...]

49 Par t s List : Base Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1504031 .............So cket H ead Cap S crew .....................................M8 x 1 6 ........................ 1 2............... TS- 1550061 .............Fla t W as her ........................................................M8 ................[...]

50 60............. W P 2510- 660 ............S-Rin g ................................................................................................... 2 61............. W P 2510- 661 ............Spro cket ................................................................................................ 1 62............. W P 2510- 662 ............S-[...]

51 12 2 ........... V B-A8 6 ....................V-Bel t .................................................................A8 6 ............. ............... 3 12 3 ........... V B-A5 7 ....................V-Bel t .................................................................A5 7 ............. ............... 1 ................. WP 2510-PCA .....[...]

52 Par ts List: Top C o v er Assem bly Ind ex No. Part No . Descript ion Size Qty 1............... TS- 1504061 .............So cket H ead Cap S crew .....................................M8 x 3 0 ........................ 4 2............... W P 2510-302 ............Hinge ................................................................................[...]

53 Par t s List : Electrical B ox Assem bly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1531012 .............Sc rew .................................................................M3x6 .......................... 2 2............... W P 2510-702 ............Elect rical Bo x........................................................[...]

54 El ectrica l Connections – 230 V olt[...]

55 El ectrica l Connections – 460 V olt[...]

56 WM H T o ol Grou p 2420 Van tage D ri ve Elgin, Il linois 60124 Phone : 800-274-6848 www.wm h t oo l group.co m[...]