Wagner SprayTech 2309 518 Bedienungsanleitung

Originalbetriebsanleitung Plast C oat 430 2309 518 07 / 2011 - D - Betriebsanleitung 2 - GB - Operating manual 32 - F - Mode d'emploi 61 - NL - Gebruikshandleiding 90[...]

32 Plast Coa t 430 T ransla tion of the original operating instructions GB W arning! Mor tar spra ying machines dev elop high spr aying pr essures . A ttention − Danger of injury! 1 Nev er reach int o the spray jet with y our ngers or hand! Nev er point the spra y lance a t yourself or other persons! C oating materials ar e caustic or irritati[...]

33 Plast Coa t 430 GB T able of C onten ts 1 S AF ET Y REGU LA T IONS ______________________ 34 2 INT RODUCTION T O WORKING WI TH T H E MOR T AR SPRA Y ING MA CHIN E P LAS TC OA T 430 _ 36 2.1 F unction of the mor tarsprayingmachine PlastCoat 430 ________________________________ 36 2.2 Proc essible coating materials ___________________ 36 3 T[...]

34 Plast Coa t 430 GB 1 SAF ET Y REGU LA TIONS The follo wing sources are just a sample of those con taining safetyrequiremen ts for mortarconvey ors: a) W orking reliability regulation, ac cident prev ention regulation "F undamental principles of pre vention " (BetrbSichV , BGV A1) including explana tions and details of BGR A[...]

35 Plast Coa t 430 GB Setup on an uneven surface The  mortar spraying machine must be installed as shown in the diagram below to pr event it slipping . s afety regula tIons [...]

36 Plast Coa t 430 GB 2.1 FUNCTION OF T H E MOR T AR SPRA Y ING MA CHIN E P LAS TC OA T 430 The coating mat erial is fed through the suction eect of the screw pump . The suction eect causes the coating material to enter the ecc entric screw pump . This pump builds up the pressure r equired for transportation through the mortar hose. The compr[...]

37 Plast Coa t 430 GB 4 EX PLANA T OR Y DIAGRAM FOR P LAS TC OA T 430 e xplana tor y DI ag ra m 1 Drive and contr ol unit complete 2 Base frame with wheels 3 Operating light gr een (indicates that mains voltage is present) 4 Indicator light red (indicates the pr esence of a mal- function) 5 Control panel with selector switch f or operating modea[...]

38 Plast Coa t 430 GB 4.1 OPE RA T ING E LEMENTS AND DISPLA YS ON DE VIC E 1 Deliver yvolumecontr oller 0-10 2 S elector switch f or operating mode 3 I ndicator ligh t (Error) 4 Operating light (Pow er) 5 EMERGENC Y ST OP switch 6 Switch for activating remote con trol The  deliver y volume controller ( Fig. 3, 1) is used to r egul[...]

39 Plast Coa t 430 GB 4.3 C OMPRE SSOR  ACC E SSOR Y VKM 592 intake v olume 590 l/min Note: Only operate thec ompressor inac cordance with the enclosed operating manual. 4.4 MOR T AR HOS E F OR P NEU MA T IC SPRA Y LANC E 1 Materialconnectionmor tarspra yingmachine 2 Atomizingairconnection[...]

40 Plast Coa t 430 GB 4.7 A UT OMA T IC SPRA Y LANC E 1 M at erial connection 2 Switchsleeve,switchingthe mortar sprayingmachine on and o using control cable 3 T ex ture tip 4 Air tap 5 M at erial tap Open: material tap facing to the rear Closed:materialtap at 90° to spraylance 6 Control cable con[...]

41 Plast Coa t 430 GB 5 TRANSPOR T A T ION 5.1 M OVING Pullsaf etypin(1) to rearandpressdownonmortarspraying machine frame (2) until machine engages in the centr e posi- tion. Roll up mains cable on cable bracket (3) and remov e hose. Tip PC430towardsrearusinghandle(4)soitcanbe[...]

42 Plast Coa t 430 GB 6 C OMMISSIONING 6.1 INS T ALL A TION LO C A TION The  mortar sprayingmachine and thebucket fromwhich the material to be proc essed is to be pumped have to be set up on an even and rm undergr ound. This ensur es that the machine andbucketcannotslide away orfall o v e r. 6.2[...]

43 Plast Coa t 430 GB 6.3 C ONN ECTING T H E MOR T AR HOS E • Checkthatthepumpunitisseatedrmly . • Connect the mor tar hose (F ig. 7, 1) and secur e it with the clamping levers (F ig. 7, 2). • Connect the atomizing air connection at the mortar hose to  the compressed air supply , for  example[...]

44 Plast Coa t 430 GB 2 6 4 3 1 5   6.6 REMO TE C ONT ROL  ACC ESSOR Y/ NO T INCL UDED IN T H E SCOP E OF DELIV ER Y The remote c ontrol can be used to set the operating mode (F ig.13, 1)anddeliver yvolume(Fig .13, 2)without theopera - tor having to physicallygo to themachine. The ?[...]

45 Plast Coa t 430 GB A UT OMA T IC SPRA Y LANC E PNEU MA T IC SPRA Y L ANC E 6.7 PRE P ARING T H E MOR T AR SPRA Y ING MA CHIN E FIG . 15 Recommended sliding means for the mortar hose W ater is not sucient as a sliding means. Danger of clogging! Use  cellulose paste (e.g . Metylan wallpaper paste, art no. 2312136) •[...]

46 Plast Coa t 430 GB A UT OMA T IC SPRA Y LANC E PNEU MA T IC SPRA Y L ANC E A F R POWER ERROR  1 2 3 4 5 6.8 BEGINNING OF T H E SPRA Y ING PROCESS • Open the air tap ( Fig. 16, 2) and mat erial tap ( Fig . 16, 1) at the spraylance . • Set the amount of material using the volume regula tor and theamoun tof air [...]

47 Plast Coa t 430 GB 8 SH UT TING DOWN AND CLEANING Do not clean the motor and contr ol unit of the mortar spraying machine moistly . And certainly do not spray down the unit with high-pressure cleaners or high-pressur e steam cleaners. Danger of short-circuits caused by wat er ingressing. 8.1 CLE ANING T H E MOR T AR HOS E • Pump thepa[...]

48 Plast Coa t 430 GB Cleaning the pump unit Once the pump pipe has been remov ed from the pump unit, the pump housing (10) up to the seals can be cleaned with a jet of water and suitable bottle brush. Thoroughlycleanrotor(11),stator(9)andpumppipe(8)with water andabrush too ifnecessar y . Then s[...]

49 Plast Coa t 430 GB 8.3 CLE ANING T H E SPR A Y L ANC E • Clean the texture tip . • Use cleaning needles to clean the air holes in the texture tip. • Use abottlebrush to cleantheinsideofthespraylance. 9 MAINTENANC E A T TENTION! It is imperative that the machine be deenergized by  unp[...]

50 Plast Coa t 430 GB m alfunctI on possI ble cause elImI na tIon Mor tarspra yingmachinenot running. Green operating light ligh ts up Deliveryvolumecontrollerisset to  „0“ Lance contr ol cable not connected or damaged Switched to r emote control oper ation (Switch 6 F ig. 3 in P osition “II”) but re - mote con[...]

51 Plast Coa t 430 GB m alfunctI on possI ble cause elImI na tIon Coatingmat erialissuddenly notemittedduringspraying . T exture tip is clogged because of impurityinthecoatingmaterialorbe - cause the granular size is too lar ge. T exture tip too small. Coating material “plug ” in the mortar hose. Mortar ho[...]

52 Plast Coa t 430 GB If thedefectisnotcaused by oneoftheabove-mentionedfaults, have thedefecteliminated by theW AGNERcust omerser vice . m alfunctI on possI ble cause elImI na tIon Pr essure at the manometer rises to more than 40 bars . Viscosityofthecoatingma terial too ?[...]

53 Plast Coa t 430 GB 11 S P AR E P AR TS LIS T FOR P LAS TC OA T 430 s p are p arts lIst for p last c oa t 430 Item orD er n o. DesI gna tIon 1 2311 768 Grab handle (1) 2 2309 572 Flow swit ch, complete (pneumaticversiononly) 3 2312 306 Rotor and xing screw 4 2304 989 Rubber seal Item orD er n o. DesI gna tIon 5 2312 304 Pipe bend , compl[...]

54 Plast Coa t 430 GB 12 S P AR E P AR TS LIS T OF CARRIAG E s p are p arts lIst of carrI age I tem orD er no . DesIgna tIon 1 2304 966 Locking pin 2 2312 303 Wheel and wheel cap (1) 3 9990 866 Rubber cover (1) 4 2309 787 Pr otective cap (1) 4 2 1 3[...]

55 Plast Coa t 430 GB s p are p arts lIst of spra y lance 13 S P AR E P AR TS LIS T  S PR A Y LANC E WI TH A UT OMA T IC C ONT ROL Item p art n o. DesI gna tIon 0348 241 Spraylancewithaut omaticcontrol 0348 904 Extension kit 500 mm long (material pipe and air pipe) 0348 923 Extension kit 800 mm long (material pipe and air pipe) 1 991[...]

56 Plast Coa t 430 GB 14 S P AR E P AR TS LIS T  P NEU MA T IC SPRA Y L ANC E s p are p arts lIst of spra y lance Item p art n o. DesI gna tIon 2310 475 Spra ylancecomplete (pos. 1-8,10-12) 9 2312 568 Air hose * 12 2312 570 Union nut Item p art n o. DesI gna tIon 13 2314 215 2314 216 2314 217 2314 218 2314 219 2315 346 2315 347 2315 348 T [...]

57 Plast Coa t 430 GB 15 P LAS TC OA T 430 ACC ESSORI E S Item orD er n o. DesI gna tIon 1 0348 241 Automaticspr aylance 2 T exturetips for automaticspr aylance0348241: 0268 779 T exture tip 4 0348 915 T exture tip 5 0268 780 T exture tip 6 0348 916 T exture tip 7 0268 781 T exture tip 8 (standard) 0348 917 T exture tip 9 02[...]

58 Plast Coa t 430 GB PlastCoa t 430 Accessories illustr ation p last c oa t 430 acc es so r I e s I llustra tIon 1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 23 12 12 11[...]

59 Plast Coa t 430 GB TEST ING OF T H E MOR T AR SPRA Y ING MACHIN E Fo r  safety reasons, we  would rec ommend having the device checked by  an expertasr equired but at  least every12 months to ensurethatitcancontinue to operat esafely . In the case of unused de[...]

60 Plast Coa t 430 GB 3. Handling If defects can be seen in the materials, processing or perform- ance of the device during the guarantee period , guarantee claims must be made immediately , or at  the latest within a period of 2 weeks. The authorised specialist shop that deliver ed the device is enti- tled to ?[...]

119 Plast Coa t 430 d[...]

120 Plast Coa t 430 EU R O PA SERVIC E NE TZ / EU ROPEAN SE RVIC E N ET WOR K / RÉ SEA U D E SE RVIC E APRÈSVEN TE E N EU ROP E RETE DI ASSISTE NZ A EU ROP E A / EU R O PA  SERVICEN ET WERK w ww .wagner-group .c om A J. W agnerGes.m.b .H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 [...]