3M 800ab 39600 manual

3M Masking and Packaging Systems Division 3M Center Bldg. 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. It is recommended you immediately order the spare parts listed on page 27. These parts are expected to wear through normal use and should be kept on hand to minimize production delays. Spare Parts [...]

Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

Instruction Manual 800ab Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Head. T able of Contents Page Secti[...]

Section II – AccuGlide™ II STD 2 Inch Taping Head T able of Contents (Continued) Page Adjustments ..................................................................................................................................... 22 Drive Belt Tension ............................................................................................[...]

1 Intended Use 3M-Matic TM 800ab Adjustable Case Sealer, Type 39600 The intended use of the 3M-Matic TM 800ab Adjustable Case Sealer with AccuGlide TM II Lower Taping Head is to automatically seal the bottom center seam of regular slotted containers. The case sealer is manually adjustable to a wide range of box sizes (see Box Weight and Size Capaci[...]

2 800ab Contents (1) 800ab Adjustable Case Sealer, Type 39600 (1) Tool Kit (1) Instruction Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIM[...]

3 Important Safeguards Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. For safety and information replacement labels, see Parts Illustrations/Lists, Section I , pages 50 and 51. The "Warning – Hazardous Voltage" label, shown in Figure 1-2 , is attached to [...]

4 Important Safeguards (Continued) Figure 1-5 – Safety Instructions Label Figure 1-6 – Operating Notice Label The "Stop" and "Off/On" labels, are attached next to the switches as shown in Figure 1-4 . These labels remind operators and casual personnel of the function of these switches. The "Operating Notice" label,[...]

5 The "Warning-Sharp Knife" label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation. The label, shown in Figure 1-8, is located on the orange knife guard between the applying roller assembly and the buffing roller assembly. Never operate taping head with knife g[...]

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7 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD 5. Tape Width: Minimum – 36 mm [1-1/2 inches] Maximum – 48 mm [2 inches] 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A These machines are equipped with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Repres[...]

8 (Specifications continued on next page.) Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed. Note: The case sealer is designed to accommodate most boxes complying with the 1976 FBA and[...]

9 Specifications (Continued) * With drive belt assembly in normal position ** With drive belt assembly in upper position (See "Special Set-Up Procedure", page 23) Weight – approximate 132 kg [290 pounds] crated approximate 114 kg [250 pounds] uncrated 11. Set-Up Recommendations: > Machine must be level. > Customer supplied infeed [...]

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11 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also your 3M Representative. Machine Set-Up Important – Read "Warnings" on page 16, b[...]

12 Installation and Set-Up (Continued) Figure 2-2 – Cable Tie, Taping Head Figure 2-3 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position 6. Check for free action of lower taping head. WARNING – Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. 7. E[...]

13 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, shown in Figure 3-1, contains the pre-set circuit breaker and can be located on either side of the machine frame for customer operating convenience. A standard three conductor power cord with plug is provided at the back of the electrical control b[...]

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15 Operation IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and "Warnings", on page 16 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II , page 6, for taping head [...]

16 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping head or performing any adjustments or maintenance on the machine. 2. Turn electrical supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away fr[...]

17 Figure 3-2 – Side Drive Belts Operation (Continued) Box Size Set-Up 1. ADJUST DRIVE BELTS (Figure 3-2) Place a product filled box on infeed conveyor bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of b[...]

18 Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Operation (Continued) Notes 1. Machi[...]

19 Figure 4-1 – Frame Lubrication Points Maintenance The case sealer has been designed for long, trouble-free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to th[...]

20 Figure 4-2 – Box Drive Belt (Left Side View – Infeed End) Maintenance (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. 1. Remove and retain the three screws (A), three washers (B) and sid[...]

21 Maintenance (Continued) Figure 4-4 – Box Drive Belt Tension Adjustment, Top View Figure 4-3 – Box Drive Assembly, Infeed End 5. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 6. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.[...]

22 WARNING – Use care when working near tape cut-off knife on taping head as knife is extremely sharp. If care is not taken, severe injury to personnel could result. Adjustments Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the mac[...]

23 Special Set-Up Procedure WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing Tape Leg Length (From 70 to 48 mm [2-3/4 to 2 Inches]) The following changes to the case sealer will allow [...]

24 Special Set-Up Procedure (Continued) REASSEMBLE – Figure 5-2 4. Reassemble the spacer (C) onto the front and rear arm assembly pivots first. 5. Install the belt drive assembly (D) onto the pivots and secure with the cap washers (B) and screws (A). Note – Both drive belt assemblies must be installed at the same operating height. Figure 5-2 ?[...]

25 Troubleshooting Guide Correction Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct Replace[...]

26 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7 – Electrical Diagram Electrical Diagram[...]

27 Spare Parts/T ools Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production. 800ab Adjustable Case Sealer, Type 39600 Qty Section/Ref. No. Part Number Description 1 II /2880-15 78-8057-6179-4 Roller – Applying 1 II /2886-5 78-8[...]

28 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8079-5560-0 Tape Application Sensor Kit 78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower) 78-8114-0829-9 AccuGlide™ II STD 2 Inch Lower Taping H[...]

29 Replacement Parts Illustrations and Parts List 800ab Adjustable Case Sealer, Type 39600 With AccuGlide™ II STD (2 Inch) Taping Head 1. Refer to first illustration, 800ab Assembly , for the Figure Number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the part r[...]

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31 800ab Assembly 800ab Adjustable Case Sealer W/AccuGlide™ II STD (2 Inch) T aping Head[...]

32 800ab Adjustable Case Sealer Figure 3419[...]

33 Figure 3419 Ref. No. 3M Part No. Description 3419-1 78-8070-1565-2 Tape Drum Bracket Assembly 3419-2 78-8070-1395-4 Bracket – Bushing Assembly 3419-3 78-8017-9169-6 Nut – M18 x 1 3419-4 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head 3419-5 78-8076-4519-3 Shaft – Tape Drum 3419-6 78-8070-1569-4 Tape Drum Assembly – 2 Inch Wide 3419-7 7[...]

34 800ab Adjustable Case Sealer Figure 6163/1 of 2[...]

35 Figure 6163 (page 1 of 2) Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bushin[...]

36 800ab Adjustable Case Sealer Figure 6163/2 of 2[...]

37 Figure 6163 (page 2 of 2) Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 6163-3[...]

38 800ab Adjustable Case Sealer Figure 6174/1 of 2[...]

39 Figure 6174 ( Page 1 of 2 ) Ref. No. 3M Part No. Description 6174-1 78-8076-5380-9 Bed – Conveyor 6174-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6174-3 78-8076-5382-5 Leg – Inner 6174-4 78-8060-8480-8 Pad – Foot 6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6174-6 78-8017-9313-0 Nut –Self-Locking, M8 6174-7 78-8017-9318-9 Washer [...]

40 800ab Adjustable Case Sealer Figure 6174/2 of 2[...]

41 Figure 6174 ( Page 2 of 2 ) Ref. No. 3M Part No. Description 6174-27 78-8060-8485-7 Roller 6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16 6174-29 26-1000-0010-3 Washer – Flat M6 6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16 6174-31 78-8060-8487-3 Cover – Switch 6174-32 78-8060-8087-1 Screw – M5 x 10 6174-33 78-8010-7417-6 Nut –[...]

42 800ab Adjustable Case Sealer Figure 6175/1 of 2[...]

43 Figure 6175 (page 1 of 2) Ref. No. 3M Part No. Description 6175-1 78-8100-1223-3 Side Drive Assembly – R/H W/O Motor 6175-2 78-8100-1224-1 Side Drive Assembly – L/H W/O Motor 6175-3 78-8100-1207-6 Guide – Lower, R/H 6175-4 78-8100-1208-4 Guide – Lower, L/H 6175-5 78-8100-1209-2 Guide – Upper, R/H 6175-6 78-8113-6819-6 Guide – Upper, [...]

44 800ab Adjustable Case Sealer Figure 6175/2 of 2[...]

45 Figure 6175 (page 2 of 2) Ref. No. 3M Part No. Description 6175-35 78-8076-5443-5 Pulley Assembly – Idler 6175-36 78-8055-0660-3 Roller – Idler 6175-37 78-8076-5444-3 Shaft – Idler Pulley 6175-38 12-7997-0272-0 E-Ring – M-25 6175-39 78-8076-5445-0 Tensioning – Belt 6175-40 78-8076-5486-4 Screw – M6, Special 6175-41 26-1003-6916-9 Nut[...]

46 800ab Adjustable Case Sealer Figure 6176[...]

47 Figure 6176 Ref. No. 3M Part No. Description 6176-1 78-8100-1225-8 Slide Compression Roller – R/H 6176-2 78-8100-1226-6 Slide Compression Roller – L/H 6176-3 78-8113-6984-8 Bracket – Roller, R/H, W/English Language Label 6176-4 78-8113-6985-5 Bracket – Roller, L/H, W/English Language Label 6176-5 78-8076-5491-4 Shaft – Roller 6176-6 78[...]

48 800ab Adjustable Case Sealer Figure 6177[...]

49 Figure 6177 Ref. No. 3M Part No. Description 6177-1 78-8094-6379-3 Support Box 6177-2 78-8113-6759-4 Box – W/English Language Label 6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 6177-4 78-8005-5740-3 Washer – Plain, 4 mm 6177-5 26-1003-6914-4 Nut – Plastic Insert, M4 6177-6 78-8076-4715-7 Cord Grip 6177-7 78-8076-5211-6 Set Nut ?[...]

50 800ab Adjustable Case Sealer Safety and Information Labels[...]

51 800ab Safety and Information Labels A label kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 78-8113-6745-3 Label Kit (Includes items 1 - 13) 1 78-8070-1329-3 [...]