Alliance Laundry Systems Drying Tumblers none manual

Installation www .comlaundry .com Drying T umblers 50 Pound Capacity 75 Pound Capacity Refer to Page 4 for Model Identification NOTA: El manual en español aparece después del manual en inglés. Part No. 70256801R1 August 2007 K eep These Instructions f or Future Refer ence. (If this machine changes ownership, th is manual must accompany machine.)[...]

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70256801 1 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Installation must conf orm with local codes or , in the absence of local codes, with: In the U .S.A. , installation must conf orm to the latest edit ion of the American Nati onal Standard Z223.1/ NFP A 54 “National Fuel Gas Code” and Sta ndard ANSI/NFP A 70 “Na[...]

© Copyright 2007, Alliance Laundry Systems LLC All rights reserved. No part of the cont ents of this book may be reproduced or transmitted in any form or by any means without the expressed writte n consent of the publisher . 2 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Ta b l e o f Contents Introduction ......[...]

70256801 3 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Adjustments ..................... ........................... ...................... ................... 46 Gas Burner Air Shutter ................................ ...................... ................... 46 Airflow Switch...................... ....................[...]

70256801 4 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Intr oduction Model Identification Information in this manual is applicable to these models: Customer Ser vice If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3 [...]

Introd uction 5 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Serial Plate Location When calling or writing fo r information about your product, be sure to mention model an d serial numbers. Model and serial numbers are located on the serial plate as shown. T453I 1 Serial Plate Con ver sion T able Multipl y By T o[...]

70256801 6 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Safe ty Inf ormation Precautionary statements (“DANGER,” “W ARNING ,” and “CAUTION”), followed by specific instructions, are found in this manual an d on machine decals. These precautions are intended for the personal safety of the operator , user , servi[...]

Safety Information 7 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Save These Instructions Impor tant Safety Instructions 1. Read all instructions before using the tumbler . 2. Refer to the Grounding In structions for the proper ground ing of the tumbler . 3. Do not dry articles that have been previously cleaned i[...]

Sa fe ty In for m at i on 70256801 8 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT 22. Remove laundry immediately after tumbler stops. 23. Always read and follow manufacturer ’ s instructions on packages of lau ndry and cleaning aids. Heed all warnings or preca utions. T o reduce the risk of poison ing or chemical burns,[...]

9 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Specifications and Dimensions Specifications 50 P ound 75 P ound 634 Net W eight: P ounds (kg) 545 (247) 615 (279) 710 (322) Cylinder Size: Inches (mm) 37 x 30 (940 x 762) 37 x 36 (940 x 914) 37 x 36 (940 x 914) Cylinder Capacity ( Dry Weight ): P ounds (kg) 50 (22. [...]

Specifications and Dime nsions 70256801 10 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Cabinet Dimensions T326I Models ABCDE 50CG 50EG 50CE 30.75 in. (781 mm) 28.25 in. (717 mm) 47 in. (1 194 mm) 76.625 in. (1946 mm) 38.625 in. (981 mm) 50CSH 50CSL 30.75 in. (781 mm) 28.25 in. (717 mm) 47 in. (1 194 mm) 80 in. (2032 mm) [...]

Specifications and Dimensions 11 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Exhaust Outlet Locations T492I A B C C A 50EG Models A B C Horizontal Exhaust 50CG 50CE 50CSL 50CSH 5.375 in. (137 mm) 8 in. (203 mm) 13.375 in. (340 mm) 75CG 75CE 75CSH 75CSL 5.375 in. (137 mm) 8 in. (203 mm) 13.375 in. (340 mm) DTB634[...]

Specifications and Dime nsions 70256801 12 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Gas Connection Locations T329I Models Diameter A B 50CG 50EG 1/2 in. NP T 15.5 in. (394 mm) 65.75 in. (1670 mm) 75CG 75EG 1/2 in. NP T 15.75 in. (400 mm) 65.75 in. (1670 mm) DTB634 STB634 3/4 in. NP T 15.75 in. (400 mm) 65.75 in. (1670[...]

Specifications and Dimensions 13 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Electrical Connection Locations NO TE: These f igur es are appr oximate dimensions only . T330I T330I GAS AND STEAM ELECTRIC A B B A Models A B 50CG/50EG 50CSH/50CSL 75CG/75EG 75CSH/75CSL DTB634/STB634 (MT/CD) 3 in. (76.2 mm) (OM) 9.5 i[...]

Specifications and Dime nsions 70256801 14 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Steam Connection Locations T328I T328I C A B D Models Diameter ABCD 50CSH 50CSL 3/4 in. NP T 15.25 in. (387 mm) 72.75 in. (1848 mm) 7.5 in. (190 mm) 64.75 in. (1645 mm) 75CSH 75CSL 3/4 in. NP T 15.25 in. (387 mm) 72.75 in. (1848 mm) 7.[...]

15 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Installation Pre-Installation Inspection Upon delivery , visually inspect the pa ckaging and portions of the product v isible through the packaging for shipping damage. If the package or product is damaged, or if signs of p ossible damage are evident, have the carri[...]

Installation 70256801 16 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Location Requirements The tumbler must be installe d on a level floor . Floor covering materials such as carpeting or tile must be removed. T o as sure compliance, co nsult local building code requirements. The tumbler MUST NOT be in stalled or stored i[...]

Installation 17 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT P osition and Level the T umbler Remove lint panel door , and unscrew the four shipping bolts (one at each corner). Remove tumbler from skid. NO TE: Do not thr ow bolts away – th ey are the lev eling legs. Remove four nuts from the literature pack et [...]

Installation 70256801 18 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Remov al of Existing Timing Cam 1. Rotate cam by hand until “V” notch lines up beneath the ratchet tooth. Refer to Fi g u re 3 . 2. Insert narrow screwdriver under nylon c am, close to the clock shaft. Lift ge ntly of f shaft. Make sure that pressur[...]

Installation 19 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Bef ore Placing T umbler into Service 1. Remove or open all panels and check accessible bolts, nuts, screws, terminals and fittings for tightness. 2. Check belt tension and adjust if necessary . Refer to Adjustments Section. 3. Replace all panels and gu[...]

Installation 70256801 20 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Required f or CE Marked (European) Models Only Once machine is installed, please be sure to complete the following items: ● Review and verify machine operation with customer . ● Leave all literature and a signed Declaration of Conformity with custom[...]

Installation 21 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Installing Gas Drying T u mbler s in the Euro pean Union (EU) General Information This information is to be used when installing gas tumblers in countries and/or on gases different than the machine’ s factory configuration. Tumblers are supplied from [...]

Installation 70256801 22 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Basic Configuration 1. Determine the necessary conversion operations to convert from the factory-supplied configuration to the desired configuration. 2. Perform the conversions required so the machine is properly configured for the desired country and g[...]

Installation 23 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 6 How to Change Injector (Orifice) Size 1. Disconnect electrical power from tumbler . Close gas shut-off valve to t umbler . Refer to Fi g u re 5 . 2. Remove gas valve. Johnson G96 Gas V alve – Unscrew spud holder nut near gas valve. Refer to F[...]

Installation 70256801 24 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 7 How to Adjust Gas V alv e Gov er nor/Regulator 1. Check gas injector (manifold) pressure as follows. Refer to Fi g u re 7 . 2. Remove screw plug from inside pressure tap. 3. Connect a “U”-tube manometer (or similar pressure gauge) to the in[...]

Installation 25 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Model 50CG Ta b l e 3 NO TE: F ollow all instructions including verif ication and adjustment of injector pr essur e. 1 – Order as Regulated Natu ral Gas. No modification needed. 2 – Order as Regulated Natural Gas. Apply appropriate country sticker .[...]

Installation 70256801 26 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Model 50EG Input: 27.8 kW Ta b l e 4 NO TE: F ollow all instructions including verif ication and adjustment of injector pr essur e. 5 – Order as Unregulated L.P . Gas. Apply app ropriate country sticker . 7 – Order as Unregulated L.P . Gas. No modif[...]

Installation 27 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Model 75CG Input: 48.3 kW Ta b l e 5 NO TE: F ollow all instructions including verif ication and adjustment of injector pr essur e. 1 – Order as Regulated Natu ral Gas. No modification needed. 2 – Order as Regulated Natural Gas. Apply appropriate co[...]

Installation 70256801 28 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 9 T238IE3B APPLICA TION OF STICKERS TO SERIAL PLA TE LOCA TED HERE 44001907[...]

29 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Exhaust Requirements La yout Whenever possible, install tumblers along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the rear of the tumble r . Doing so would prevent ad[...]

Exhaust Requirements 70256801 30 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Individual V enting For maximum effici ency and perfor mance, it is preferred to exhaust tumbler(s) individually to the outdoors. IMPOR T ANT : At no point may the cross sectional area of installed venting be less than th e cross sectional area [...]

Exhaust Requirements 31 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Manifold V enting While it is preferable to ex haust tumblers individually to the outdoors, a main collect or duct may be u sed if it is sized according to F igur e 12 . This illustration indicates minimum diameters, and should be increased if t[...]

Exhaust Requirements 70256801 32 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 12 T472I 1 NO TE: Where the exhaust duct pierces a combustib le wall or ceiling, the opening must be sized per local codes. 2 Outlet Duct Diameter f or One Batt er y Same as Largest Stati on Used 3 Outlet Duct Diameter f or T wo Batteries[...]

33 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Gas Requirements IM PO RT AN T : Any product re visions or con v ersions must be made by the Manufacturer’ s A uthorized Dealers, Distributors or local service personnel. IMPOR T ANT : The tumbler must be isolated from the gas supply piping system by closing its i[...]

Gas Requirements 70256801 34 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT T urn on gas and check all pipe connections (internal and external) for gas leaks with a non-corrosive leak detection fluid. Purge ai r in gas service line by operating the tumblers in the drying mode. If bu rner does not light and unit goes into lo[...]

Gas Requirements 35 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Gas Supply Pipe Looping and Sizing Figure 14 T494I 1 Gas Furn ace (120,000 Btu/hr) 2 Gas W ater He aters (400,000 Btu/hr each) 3 Gas Space Heaters (70,000 Btu/hr each) 4 19 ft. (5.8 m) 5 25 ft. (7.6 m) 6 Main Regulator 7 Gas Meter 8 Pressure Regulat[...]

Gas Requirements 70256801 36 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Gas Pipe Size Required for 1000 Bt u Natural Gas — 0.64 Specific Gra vity at 7 ± 1.5 in ch (1.62 ± .37 kP a) Wa ter Column Pressure Equiv alent Length Gas Applia nces To t a l B t u / h r. 25 feet (7.63 m) 50 feet (15.25 m) 75 feet (22.88 m) 1 0[...]

Gas Requirements 37 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT High Altitude Orifice Sizing For proper operation at altitudes abov e 2000 feet (610 meters), the gas orifice size must be reduced to ensure complete combustion. Refer to Ta b l e 1 0 for non-CE Marked models. (For CE Marked m odels, consult local g[...]

70256801 38 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Steam Requirements Obtain specific steam service pipe sizes from steam system supplier or a qualified steam fitter . ● Refer to Fi g u re 1 5 for proper steam pipe configurations. ● T o prevent condensate draining from headers to tumbler , piping should have a m[...]

Steam Requirements 39 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Installing Steam T rap and Making Condensate Return Connections The steam trap must be installed and the coil outlet connections must be conn ected to the condensate return lines. The following steps outline the procedure for installing the steam [...]

Steam Requirements 70256801 40 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 15 T221I NO TE: Ref er to T able 11 for sizing of steam lines. Pi ping must also be siz ed accordingly for length of runs, and number of elbows. 1 Supply 8 18 in. (457 mm) Drop 2 12 in. (305 mm) Riser 9 Solenoid V alv e (Supplied with machi[...]

41 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Electrical Requirements Gr ounding Instructions NO TE: T o ensure pr otection against shock, th is tumbler MUST be electrically grounded in accordance with the local co des or , in the absence of local codes, with the latest edition of the National Electrical Code A[...]

Electrical Requir ements 70256801 42 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT The following steps ou tline the procedure for connecting the electrical service to the tumbler . NO TE: The wiring diagram is supplied in literature pack et in cylinder . 1. Install a circuit breaker as close to the tumbler as possible. If [...]

Electrical Requireme nts 43 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT J umper Configuration Instructions OPL Micro Control Models Only Changing the transformer configuration jumper is required if any of the following apply: ● Y ou have 208 V olt service and are connecting a gas or steam model rated for 208 o[...]

Electrical Requir ements 70256801 44 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT 50 P ound T umbler Electri cal Requirements Refer to T able 12 . NO TE: Minimum wir e sizes are obtained from the Canadian Electrical Code and are intended for use as a guideline only . E lectrical connections should be made only by a qualif[...]

Electrical Requireme nts 45 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT 75 P ound T umbler Electri cal Requirements Refer to T able 13 . NO TE: Minimum wir e sizes are obtained from the Canadian Electrical Code and are intended for use as a guideline only . E lectrical connections should be made only by a qualif[...]

70256801 46 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Adjustments Gas Burner Air Shutter NO TE: Air inlet shutters on the bur ner must be adjusted so suff icient air is metered into the system f or proper comb ustion and maximum eff iciency . Befo re adjusting the inlet s hutters be sure th at all lint is remo ved fr o[...]

Adjustments 47 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Airflow Switc h Gas and Electric T umblers The airflow switch (located on the rear of tumbler , F igur e 19 ) is set at the factory for proper operation. However , if there is a pr oblem with the switch, it should be adjusted as follows: NO TE: Steam mod[...]

Adjustments 70256801 48 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 19 T041I 1 Airflow Switch 2 Mounting Bracket 3 Rear P anel of T umbler 4 Switch Adjusting Screws 5 Screw 6 Switch Le ver 7 Spring Clip 8 Counterweight 9 Disc 10 V ane Lever Arm T041I 9 1 8 6 7 9 8 7 6 5 3 10 2 4[...]

Adjustments 49 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Loading Door Switch Non CE Marked Models The door switch should be adjusted so the cylinder stops when door is opened 2 inches (51 mm), plus or minus 1/4 inch (6 mm). This switch is a normally open switch and is closed by th e interlock ro d when the doo[...]

Adjustments 70256801 50 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT CE Marked Models Loading door switch is factory adjusted to turn of f when the door is opened a maximum of 3 inches (76 mm). If adjustment is needed, refer to F igur e 21 and follow these steps: 1. Start tumbler , following the operating instructions whi[...]

Adjustments 51 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Loading Door Strike The door strike must be adjusted to have suf ficient tension to hold loading door closed against force o f load tumbling against it. Th ere is p roper adjustmen t when 8 to 15 poun ds (35.6-66.7 N) pull is required to open door . If a[...]

Adjustments 70256801 52 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Chain Drive There is proper tension when the chain can be depressed approximately 1/2 inch (13 mm) by applying light thumb pre ssure at a point midway between the cylinder and drive sprocket. IMPOR T ANT : After a tumbler has been in operation ov er an e[...]

Adjustments 53 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Belt Drive Nonrever sing Models Refer to Fi g u re 2 5 . There is proper tension when the drive V -belt can be depressed approximately 1/2 inch (13 mm) by apply ing light thumb pressure at a point midway between the sheave and motor pulley . 1. Remove gu[...]

Adjustments 70256801 54 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 23 T229I NO TE: T umbler is sho wn with all guar ds removed f or installatio n purposes onl y . Never operate tumb ler with the guards remo ved. 1 Sheav e 8 Guide Rail 2 Cylinder Dr ive Chain 9 Guide Rail W asher 3 Cylinder Sprock et 10 Ground Wir[...]

Adjustments 55 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 24 TMB2208N NO TE: T umbler is sho wn with all guar ds removed f or installatio n purposes onl y . Never operate tumb ler with the guards remo ved. 1 Motor Pulley 7 1/2 in. (13 mm) Deflection 2 Cylinder Motor 8 Guide Rail 3 Loc knut 9 Idler Housin[...]

Adjustments 70256801 56 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 25 T234I 1 P oly V -Belt (Self-Ad justing) 2 Idler Housing Bolts (2) 3 Adjusting Bolt 4 Drive V -Belt 5 Idler Housing Asse mbly NONREVERSING BEL T DRIVE MODELS 5 1 2 3 4[...]

Adjustments 57 70256801 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Figure 26 T322I 1 Loc king Bolt 2 Adjusting Nut 3 Adjusting Screw 4 Cylinder Belts 5 Guide Rail 6 Idler Housing Bolts (2) 7 Adjusting Bolt (Not shown) 8 Drive Belt T322I REVERSING MODELS 2 3 4 1 8 7 6 5[...]

70256801 58 © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Remo ving T umb ler fr om Service If the tumble r is to be removed from service, perform the following steps where applicable: ● T urn of f electrical supply external to machine. ● T urn of f electrical disconnect on machine. ● T urn of f gas supply external t[...]