American Power Conversion PDRPPH1000 manual

60 kW InfraStruXur e PDU PD60H5HK1 PDRPPH1000 Operation and Configuration 400/230 V[...]

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60kW InfraStruXure PDU—Op eration and Co nfigur ation i About This Manual Audience This manual is intended for end-users of a 60 kW InfraStruXure PDU. It covers the operation, customization, and quick config uration of the PDU, and includ es basic InfraStruXure system operation. Companion manuals For additional informa tion about the InfraS tru X[...]

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Contents 60kW InfraStruXure PDU—Operation and Configuration iii Safety ............................. ........................ ................. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety symbols used in this[...]

iv 60kW InfraStruXure PDU—Operation and Configuration Alarms Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 View Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Alarm/Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Alarm Setup . . . . . . . . . . . . . . . [...]

60kW InfraStruXure P DU—Operation and Config uration v Communication Configuration ................................ 31 InfraStruXure PDU Management Options . . . . . . . . . . . . . . . . . 31 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 InfraStruXure Manager . . . . . . . . . . . . . . . . . . . . . . . . .[...]

vi 60kW InfraStruXure PDU—Op eration and Configuration How to Test the Emergenc y Power Off Switch . . . . . . . . . . . . . 49 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Testing the switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Emergency Power Off ( E PO) . . . . . . . . . . . . . [...]

60kW InfraStruXure PDU—Op eration and Co nfigur ation 1 Safety Over view Save these instru ctions This manual contains important instructions t hat must be followed during installation, operation, and maintenance of the PDU. Safety symbols used in this manual C ro s s - re f e re n c e s y m b o l s u s e d i n t h i s m a n u a l Ele c tric al H[...]

2 60kW InfraStruXure PDU—Op eration and Configuration Wa r n i n g s Unpacking/moving DO NOT tilt the PDU greater than 45° from its ver tical axis. Never l a y the PDU on its side. Installation/maintenance Only a certified electrician can perform these tasks: • Connect the PDU to its power source • Connect a switch to the EPO interface on th[...]

Safety 60kW InfraStruXure PDU—Op eration and Co nfigur ation 3 Emer gen cy Power Off (EPO) This InfraStruXure PDU is provided with an Em ergency Power Off switch connection. When this EPO switch is energized, electrical power to the units is de-ener gized and the system will not transfer to on-battery operation. EPO can be achieved with either a [...]

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60kW InfraStruXure PDU—Op eration and Co nfigur ation 5 PDU Display Interface Over view Use the display interface to config ure settings, set alarm thresholds, and provide audible and visual alarms. ESC ? Loa d Powe red Chec k Log Byp ass Alarm         Load Powered LED When green, all out put phases are within the li[...]

PDU Display Interface 6 60kW InfraStruXure PDU—Op eration and Configuration T op-level status screens After displaying a brief start-up screen after system start-up, the display interface scrolls automatically and continuously through four screens of basic status information. Press the Up and Down arrow keys to interrupt the automatic scrolling t[...]

PDU Display Interface 60kW InfraStruXure PDU—Op eration and Co nfigur ation 7 On some screens, continue arrows (  indicate that there are additional screens to view in the category . Press the Up or Down arrow key to vi ew the additio nal screens. P a s s w o rd - p ro t e c t e d s c re e n s When configuring or changing settings, you will[...]

8 60kW InfraStruXure PDU—Op eration and Configuration Load-Meter Scr een From the Load-Meter screen, you can select the following items: T otal Load by Phase The load supported by e ach phase in kV A, in RMS current ( Ir ms ), and as a percentage of the maximum allowable load ( %LD ). T otal Load Summary For the total load supported: • kW : The[...]

60kW InfraStruXure PDU—Op eration and Co nfigur ation 9 V olt-Meter Scr een From the V olt-Meter sc reen, you can select the following items: Output V oltage Displays each phase-to-phase output voltage (e.g., L1-2 for phase L1 to phase L2) and each phase-to-neutral output voltage (e.g., L1 for phase L1 to neutral). Input V oltage Displays each ph[...]

10 60kW InfraStruXure PDU—Op eration and Configuration Contacts Scr een Overview The PDU can monitor external contact closure even ts. Possible applications include the following: • Magnetic contact switches • W indow foil • T amper switche s • Heat detectors • W ater sensors • Pressure sensors • Building smoke and fire detection sy[...]

PDU Display Interface 60kW InfraStruXure PDU—Oper ation and Conf igur ation 11 Alarm Relay Map Configure the relay outputs, using th e Alarm Relay Map. Each Alarm Map corresponds to a rela y output. For example, Alarm Map 01of04 corresponds to the first of four relay outputs. The second line, in brackets [ ], lists the items that you have selecte[...]

PDU Display Interface 12 60kW InfraStruXure PDU—Op eration and Configuration How to connect contacts to the PDU monito ring unit 1. Choose one or more contact numbers on the user connection plate to wh ich you will connect the contacts. The user connec tion plate connects to the User/EPO port on the PDU monitoring unit. 2. From the PDU display in[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 13 Br eakers Scr een Use the Breakers screen to view the status of the system and PDU circuit breakers. Main Input Reports status of PDU Mai n Input switch ( Open or Closed ). Under normal operation, this switch is Closed .[...]

14 60kW InfraStruXure PDU—Op eration and Configuration Alarms Scr een View Active Alarms Use this option of the Al arms screen to display active alarms (alarm s that have not been resolved). Scroll through the list to view each active alarm. Alarm/Event Log Use this selection of the Alarms screen to access the following options: New Logged Items [...]

PDU Display Interface 60kW InfraStruXure PDU—Oper ation and Conf igur ation 15 Alarm Setup Use this option of the Al arms screen to access the following options: Alarm Beeper Use this option of the Al arms screen to turn the alarm beeper ON or OFF . Loading Limits Configure the following in amps and as a percentage of full l oad: • Out High : T[...]

PDU Display Interface 16 60kW InfraStruXure PDU—Op eration and Configuration PDU Alarms This table lists all alarms that can be generated by the PDU, as displayed by the All Possible Alarms option, with numeric variables between the < > charac ters. Logged alarms will display specific numbers instead. Alarm Condition Explanation Input V <[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 17 Panel Scr een Branch Ckt Loading Y ou can display Branch Ckt Loading (Branch Circuit Loading) stat us if the option to measure current at the distribution ci rcuit breakers is installed. Y ou can view data for each individual panel positio n on the distribution panel. T o view status of a p[...]

PDU Display Interface 18 60kW InfraStruXure PDU—Op eration and Configuration Panel Configuration Configure the branch metering se ttings for each circuit breaker on the distribution panel, or con figure both panels simultane ously . T o configure a circuit breaker , select the range that includes the circuit breaker . The top line of se lections [...]

PDU Display Interface 60kW InfraStruXure PDU—Oper ation and Conf igur ation 19 Global Panel Config Configures the same number of poles or circuit br eaker ratings for all circuit breakers in both distribution panels simultaneously . For example, if your system uses only 3-pole, 16-amp circuit breakers, choose this option, scroll to the value 3 fo[...]

20 60kW InfraStruXure PDU—Op eration and Configuration Config Scr een System/Network Use this option of the Co nfig screen to access these options: System Password • Password : Change the system password required to access protected screens and fields in the display interface. Enter a string of up to eight alphanumeric characters, followed by t[...]

PDU Display Interface 60kW InfraStruXure PDU—Oper ation and Conf igur ation 21 Electrical Config This option of the Config scre en displays informat ion about the e lectrical serv ice that provides input to the PDU. All of the values displayed on this screen are set at the factory . Use this information when viewing and setting alarms. Manufactur[...]

PDU Display Interface 22 60kW InfraStruXure PDU—Op eration and Configuration System ID Use this option of the Co nfig screen to identify your PDU. The following fields can b e configured: Factory Defaults Use this option of the Co nfig screen to reset all PDU settings to their factory default values. Firmwar e Updates Use this option of the Co nf[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 23 Over view InfraStruXur e PDU Fr ont view  The PDU Shielding T rough accommodates the power cables exiting the roof of the PDU, and separates power cables from data cables.  The PDU power cables supply power to equipment racks; they are fed through knockouts on the top of the PDU. The [...]

Overview 24 60kW InfraStruXure PDU—Op eration and Configuration Fr ont view (interior)  The two 42-position circuit br eaker panels provide 84 total si ngle pole positions. Each single pole provides power at 230 volts L-N. The amperage each position provides depends on the size of the circuit breaker used.  The document pocket provides stor[...]

Overview 60kW InfraStruXure PDU—Oper ation and Conf igur ation 25 Rear view of PDU with transformer (interior)  The Main input switch connects to your main power source. The switch accepts 400V input and re quires L1, L2, L3, and PE input conductors.  The PDU monitoring unit has several current and voltage monito ring boards that report to [...]

Overview 26 60kW InfraStruXure PDU—Op eration and Configuration Rear view of PDU without transformer (interior)  The Main input circuit breaker connects to either the upstream UPS or Mains. The circuit breaker accepts 400V input and requires L1, L2, L3, N, and P E input conductors. Note : This breaker also serves as the Main Output (disconnect[...]

Overview 60kW InfraStruXure PDU—Oper ation and Conf igur ation 27 PDU monitoring unit  This connection provides the input power for the PDU monitoring unit. The power is supplied by the monitoring unit circuit breaker on the front of the PDU. If the panel is on, and the monitoring unit circ uit breaker is closed, the monitoring unit is powered[...]

Overview 28 60kW InfraStruXure PDU—Op eration and Configuration User connection plate For a detailed description of the user connection plate, see (  ) on page 24. For clarity , the user connection plate in the following illu stration is shown in greater detail.  Connect the InfraStruXure PDU to the network or the InfraStruXure Manager thro[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 29 System Operation How to Apply Power to the System 1. Close (turn ON) the main circuit break er of the power source supplying power to the PDU. 2. Close (turn ON) the Main Input on the PDU. 3. Power the PDU distribution circuit br eakers . For PDUs with transformer : a. Close (turn ON) the M[...]

30 60kW InfraStruXure PDU—Op eration and Configuration How to Ensur e T otal Power Off 1. Open (turn OFF) the main breaker on the power source feeding the PDU. 2. Open (turn OFF) the Main Input switch on the PDU. 3. For PDU with transformer : Open (turn OFF) the Main Output circuit breaker on the front of the PDU.[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 31 Communication Configuration InfraStruXur e PDU Management Options Overview Y ou have two management options for the InfraS t ruXure PDU. Y ou can ma nage the InfraStruXure PDU along with the rest of your InfraS truXure equipment through the Infra StruXure Manager (APC LAN), or you can manag[...]

32 60kW InfraStruXure PDU—Op eration and Configuration Configuring the InfraStruXur e Manager Connect the InfraStruXur e PDU to the InfraStruXur e Manager 1. Connect a Cat-5 netw ork cable to the surge-protected etherne t port on the PDU user con nection plate. Y ou can make connections from inside the enclosure, or you can remove the user connec[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 33 Configuring the Network Management Interface Connect the InfraStruXur e PDU to your network 1. Connect a Cat-5 netw ork cable to the surge-protected etherne t port on the PDU user con nection plate. Y ou can make connections from inside the enclosure, or you can remove the user connection p[...]

Communication Configu ration 34 60kW InfraStruXure PDU—Op eration and Configuration TCP/IP configuration methods Use one of the following methods to define the TCP/I P settings needed by the InfraS truXure PDU: • Device IP Configuration W izard (See “Devi ce IP Configuration W iza rd” on this page.) • BOOTP or DHCP server (See “BOOTP &a[...]

Communication Configu ration 60kW InfraStruXure PDU—Oper ation and Configuration 35 BOOTP & DHCP configuration The Boot Mode setting, a T C P/IP option in the InfraSt ruXure PDU’ s Network menu, identifies how the TCP/IP settings will be defi ned. The possible settings are Manual , DHCP on ly , BOOTP only , and DHCP & BOOTP (the default[...]

Communication Configu ration 36 60kW InfraStruXure PDU—Op eration and Configuration 3. When the InfraS truXure PDU reboots, the BOOTP server provid es it wi th the TCP/IP settings. – If you specified a bootup file name, the InfraStru Xure PDU att empts to transfer that file from the BOOTP server using TFTP or FTP . The InfraStruXure PDU a ssume[...]

Communication Configu ration 60kW InfraStruXure PDU—Oper ation and Configuration 37 Local access to the control console Y ou can use a local computer that connects to the InfraS truXure PDU through the console po rt on the InfraStruXure PDU monitoring un it to access the control console. 1. Select a serial port at the local computer , and disable[...]

Communication Configu ration 38 60kW InfraStruXure PDU—Op eration and Configuration 2. Use Ping with a size of 1 13 bytes to assign the IP address defined by th e ARP command. For the IP address defined in step 1, use one of the following Ping commands: – W indows command format: ping 156.205.14.141 -l 113 – LINUX command format: ping 156.205[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 39 How to Access a Network Management Interface on a Configur ed InfraStruXur e PDU We b i n t e r f a c e As your browser, you can use Microsoft ® Intern et Explorer 5.0 (and highe r) or Netscape ® 4.0.8 (and higher , except Netscape 6. x ) to access the InfraSt ruXure PDU through its W eb [...]

Communication Configu ration 40 60kW InfraStruXure PDU—Op eration and Configuration T elnet for basic access. T elnet provides the basic sec urity of authentication by user name and password, but not the high-security benefits of encr yption. T o use T elnet to access an InfraStruXure PDU’ s control console from any co mputer on the same subnet[...]

Communication Configu ration 60kW InfraStruXure PDU—Oper ation and Configuration 41 FT P a n d S C P Y ou can use FTP (enabled by default) or Secure CoPy (SCP) to transfer new firmware to the InfraStruXure PDU, or to access a copy of the In fraS truXure PDU’ s event logs. SCP provides the higher security of encrypted data transmission and is en[...]

42 60kW InfraStruXure PDU—Op eration and Configuration How to Recover Fr om a Lost Network Management Interface Passwor d 1. Select a serial port at the local computer , and disable a ny service that uses that port. 2. Connect the serial cable (APC part number 940- 0103) to the selected po rt on the computer and to the console port on the InfraSt[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 43 Customizing and Updating the PDU Important Safety Instructions Ele c tric al Ha zar d APC does not r ecommend that you perform maintenance of the PDU while it is receiving input p ower . However , due to the cr itical nature of data cent er loads, this may occur . If you must perform mainte[...]

44 60kW InfraStruXure PDU—Op eration and Configuration PDU Or derable Part List Breakers 0M-1293 10 A, single-pole breaker 0M-1706 32 A with 100 mA ELCB, th ree-pole breaker 0M-1304 16 A, single-po le breaker 0M-1707 32 A with 30 mA ELC B, three-pole breaker 0M-1703 16 A wi th 30 mA ELC B, two-pole breaker 0M-1708 16 A w ith 1 00 mA ELCB, three-p[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 45 How to Add Cir cuit Br eakers and Power Cables Add a cir cuit br eaker on the PDU 1. Move the clip on the back of the circuit break er to correspond to the phase to which you are connecting to ( L1 , L2 , or L3 ). 2. Snap the new single-pole circuit breaker into a position on the panel. 3. [...]

Customizing and Updating th e PDU 46 60kW InfraStruXure PDU—Op eration and Configuration 4. At the front of the PDU, connect the power cord’ s individual wires: a. If you have branch current monitoring insta lle d, route the phase conductor through a current sensor . b. Connect the line wire to the circuit breaker . c. Connect the neutral wire [...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 47 How to Connect User Input Contacts and Relay Outputs to the PDU User Connection Plate Overview Make contact closure conn ections (NO or NC) at the us er connectio n plate to monitor dry contacts. Y ou can make eight connections—four input contacts and four relay outputs. The figure at the[...]

Customizing and Updating th e PDU 48 60kW InfraStruXure PDU—Op eration and Configuration How to connect contacts to the PDU monito ring unit 1. Choose one or more contact numbers on the user connection plate to wh ich you will connect the contacts. The user connec tion plate connects to the User/EPO port on the PDU monitoring unit. 2. From the PD[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 49 How to T est the Emer gency Power Off Switch Overview Connecting the switch. The Emergency Power Of f (EPO) switch connects to the PDU user connection plate. The figure on the right show s the location of th e user connection plat e on the roof of the PDU. Connect a switch using one of the [...]

Customizing and Updating th e PDU 50 60kW InfraStruXure PDU—Op eration and Configuration Configuring and testing. Configuring and testing of the switch is done through the EPO interface on th e PDU monitoring unit. The figure to the right shows the PDU monitoring unit and the location of the EPO LEDs and DIP switches. T esting the switch 1. Befor[...]

Customizing and U pdating the PD U 60kW InfraStruXure PDU—Oper ation and Conf igur ation 51 c. Observe the EPO LEDs. If the switch is wire d and working properly , when the switch is engaged, both of the EPO state LEDs are red. d. If the test was successful, place the Arm/T est rocker switch back to the Arm position. The PDU display interface wil[...]

52 60kW InfraStruXure PDU—Op eration and Configuration How to Download Firmwar e Upgrades Upgrading the PDU monitor pr ocessor Y ou can download available PDU monito r processor upgrades through the PDU display interface. The most obvious indication that a firmware upgrade is necessary occurs when the Network Management Card and the monitor proce[...]

Customizing and U pdating the PD U 60kW InfraStruXure PDU—Oper ation and Conf igur ation 53 6. From the Control Console menu, select System , then To o l s , then File T ransfer , then XMODEM . 7. The system will prompt you with Perform transfer with XMODEM -CR C? Ty p e Yes and press E NTER . 8. The system will then prompt you to choose a transf[...]

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60kW InfraStruXure PDU—Oper ation and Conf igur ation 55 Specifications InfraStruXur e PDU Electrical With T ransformer Without T ransformer Output V oltage A C L1, L2, L3, N, PE 400/230 V : 3W , N, PE Full Load Rating 60 kV A 10 0 A Nominal Cur rent 167 A 180 A Number of Distribution Panels 2 × 225 A, 42-position Max. Distribution Breaker Size [...]

Specifications 56 60kW InfraStruXure PDU—Op eration and Configuration Environmental Operating Environment Protected from water and conduct ive contaminates Humidity Operating 0–95%, non-condensing Storage 0–95 %, non-condensing T emperature Class Class H (220° C) Storage Elevation 10 000 m (for aircraft transportation) Heat Rejection at Full[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 57 Pr oduct Information InfraStruXur e Standar d W arranty APC warrants that all components of the InfraS truXure system will be free from defect in material and workmanship for a period of two years from th e date of start up when start up has been performed by APC authorized service personne[...]

Product Informati on 58 60kW InfraStruXure PDU—Op eration and Configuration THERE ARE NO W ARRANTIES, EXPRESS OR IMPLIED, BY OPERA TION OF LA W OR OTHER WISE, OF PRODUCTS SOLD, SER VICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED W ARRANTIES OF MERCHANT ABILITY , SA TISF ACTION AND FITNESS FOR A P AR TI[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 59 Life-Support Policy APC Thr ee-Phase Systems As a general policy , American Po wer Conversion Corporation and its affiliates and subsidiaries worldwide (APC) do not recommen d the use of any of its products in life support applications where failure or malfunction of the APC product can be [...]

60 60kW InfraStruXure PDU—Op eration and Configuration How to Obtain Service How to Contact APC Customer support for this or any other APC product is available at no char ge in any of the follow ing ways: • V isit the APC W eb site to access documents in the APC Knowledge Base and to submit any customer support requests. – www .apc.com (Corpo[...]

60kW InfraStruXure PDU—Oper ation and Conf igur ation 61 Appendix A: Changes in This Manual Overview The following list documents the specific changes made to this manual since its last release (990-1662B). General changes Communication configuration instructi ons were added. See pages 3 1–41. Changes by page number Pag Page 28 Added detailed [...]

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Index 60kW InfraStruXure PDU—Operation and Configuration 63 A Alarm beeper , 20 Alarm LED , 11 Alarm relay map , 17 Alarm types , 22 Alarm/event log , 20 Alarms screen , 20 – 22 B BOOTP configuration , 35 Branch current monitor ports , 9 Breakers screen , 19 Bypass LED , 11 C Cable access holes , 5 Check log LED , 11 Circuit breaker panels , 6 [...]

64 60kW InfraStruXure PDU—Operation and Configuration Network management interface accessing on a configured PDU , 39 configuration , 33 – 42 recovering from a lost password , 42 Network port, on m onitoring unit , 9 Neutral bar, location of , 46 Neutral wire, location of , 46 O Operation , 29 – 30 applying power to the system , 29 total powe[...]

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*990-1662C-001* APC W orldwide Customer Support Customer support for this or any other APC produ ct is available at no char ge in any of the following ways: • V isit the APC W eb si te to access documents in the APC Knowledge Base and to submit customer support requests. – www .apc.com (Corporate Headquarters) Connect to localized APC W eb site[...]