Cal Spas LTR20051000 manual

LTR20051000, Rev E 8/1/2005[...]

2005 Spa Owner's Manual Page ii CONTACT INFORMATION For customer service, please co ntact your authorized dealer immediately. If you need addi tional information and/or assistance, please contact: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com Copyright 2[...]

Table of Contents 2005 Spa Owner's Manual 8/1/2005 Read This First! Basic Spa Information ............................................................................................ 2 Quick Reference Information ................................................................................. 4 Preparing for Your New Portable Spa Planning the[...]

Table of Contents Page iv 2005 Spa Owner's Manual 8/1/2005 Maintaining the Proper Water Chemistry ............................................................. 49 Cleaning and Maintaining Your Spa Cleaning and Replac ing the F ilter ........................................................................ 52 Draining Your Po rtable Sp a .......[...]

Read This First! 2005 Spa Owner's Manual Page 1 8/1/2005 Read This First! Important Safety Instructions When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one. READ AND FOLLOW ALL INSTRUCTIONS WARNING: To reduce the risk o[...]

Read This First! Page 2 2005 Spa Owner's Manual 8/1/2005 • Persons suffering from obesity, a medi cal history of heart disease, low or high blood pressu re, circulatory system problems or diabetes should cons ult a physician before using the spa. • Persons using medications should co nsult a physician before using the spa since som e medic[...]

Read This First! 2005 Spa Owner's Manual Page 3 8/1/2005 NOTE: This method is only for spa usage under two hours a week. • If the spa usage exceeds two hours a week, the set temperature shoul d rem ain at the desired usage temperature. • The air venturi handles should be used sparingly. When open, water temperature dr ops quite rapidly and[...]

Read This First! Page 4 2005 Spa Owner's Manual 8/1/2005 Quick Reference Information 5000 Equipment Filtration Settings and Recommendations F2 = Two hours of filtration every 12 hours. Th is setting is for occasional spa usage only. F4 = Four hours of filtration every 12 hours. This setting is for light spa usage. (Up to four hours of usage a [...]

Read This First! 2005 Spa Owner's Manual Page 5 8/1/2005 d. pH acceptable range is between 7.2 to 7.8 ppm . e. Alkalinity: Acceptable Range is between 80 to 120 ppm. 2. Add one or two bromine tablets. Usage varies with water temperature and bather loads. 3. Add 2 oz. of “Oxidizer Shock”. Always follow dire ctions on the container. (Do not [...]

Preparing for Your New Portable Spa Page 6 2005 Spa Owner's Manual 8/1/2005 Prep aring for Y our New Port able S p a Congratulations! You have purchased a Cal Spa. With a litt le preparation and care, your spa will give you many years of enjoyment. This section has been designed to provide you with all the informati on you’ll need to ensure [...]

Preparing for Your New Portable Spa 2005 Spa Owner's Manual Page 7 8/1/2005 In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris. Allow For Service Access Many people choose to install a decora tive structure around their spa. If you are installing your spa with any ty[...]

Preparing for Your New Portable Spa Page 8 2005 Spa Owner's Manual 8/1/2005 Electrical Set-up Before Delivery of Your Spa When installed in the United States, th e electrical wiring of this spa must m eet the requirements of National Electric Code, ANSI/NFPA 70-1999 and any applicable state or local codes. The electrical circuit must be instal[...]

Preparing for Your New Portable Spa 110 Volt Electrical Installation Gui delines Always follow applicable local, stat e and federal codes and guidelines. • Use only a dedicated electrical line with a 20-amp breaker. • Do not use an extension cord. • Always use a weatherproof-covered receptacle. • Never have your spa within 10’ of the rece[...]

Preparing for Your New Portable Spa 220 Volt Electrical Installation All 220V spas are required to have a dedicated 50-Amp GFCI breaker a nd should only be wired by a licensed electrician. To ensure proper wiring of your GFCI, follow these diagrams ( Figure 2 and Figure 3 ). • Always follow applicable local, stat e, and federal codes and guidelin[...]

Preparing for Your New Portable Spa Figure 3. GFCI Hook-Up 2005 Spa Owner's Manual Page 11 8/1/2005[...]

Preparing for Your New Portable Spa Page 12 2005 Spa Owner's Manual 8/1/2005 Filling and Powering Up Your Portable Spa Never fill your spa with soft water. Sof t water makes it impossible to maintain the proper wate r chemistry and may cause the water to foam, which will ultim ately harm the finish of the spa and void your warran ty. 1. Once t[...]

Operating Your Spa Operating Y our S p a 1500 Electronic Control Operation Figure 4. 1500 Electronic control p anel Temperature Adjustment Range 80°F to 104°F The 1500 electronic control panel ( Figure 4 ) disp lays the actual water tem perature in Fahrenheit. To set the water temperature : • Press the TEMPERATURE button. The temperature settin[...]

Operating Your Spa Page 14 2005 Spa Owner's Manual 8/1/2005 • Three times to run the pump at high speed with the spa light off • Four times to turn the pump off Jet / Light Controls (Two Pump Systems) Press the JETS button: • Once to run pump 1 at low speed • Twice to run pump 1 at high speed • Three times to run pumps 1 and 2 at hig[...]

Operating Your Spa 2300 Electronic Control Operation Figure 5. 2300 Electronic Control Panel Initial Start up When first powered up, the system will perform a self-dia gnostic check, then it will automatically heat to and maintain 100 ˚ F until you change the set tem perature as described in the “T emperature Adjustment” section below. Tempera[...]

Operating Your Spa NOTE: There is no control panel message displayed while in the standard heating m ode, only the actual water temperature is displayed. To switch from the standard to the economy heating mode: • Press either the UP or DOWN button followed by the LIGHT button. • Press the same sequence to switch b ack to the standard heating m [...]

Operating Your Spa Press the LIGHT button to turn on the ligh t. Press it once agai n to turn the ligh t off. All optional lighting such as the control panel light and cabinet pe rimeter lighting is contro lled by the LIGHT button and will turn on and off with the spa light. Turbo Press the OPTION button to turn on the turbo system. Press it once a[...]

Operating Your Spa 5000 and 5300 Electronic Control Operation Figure 6. 5000 / 5300 Electronic Control Initial Start up When first powered up, the 5000 / 5300 system ( Figure 6 ) perform s a self-diagnostic check, then automatically heats to and maintains 100°F until you change th e se t temperature as described in the “Temperature Adjustment”[...]

Operating Your Spa NOTE: There is no control panel message displayed while in the standard heating m ode; only the actual water temperature is displayed. Some spa models are equipped with th e exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and m ore efficiently with[...]

Operating Your Spa • Four times to activate high speed on pumps 2 and 3 • Five times to turn off pumps 2 and 3 Light Press the LIGHT button to turn on the spa light and again to turn the light off. Turbo Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system. Setting the Temperatu re Lock This feat[...]

Operating Your Spa After selecting the desired f iltration cycle duration, press the Jets pad to e xit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles. NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System. Safety Suctio[...]

Operating Your Spa 5200 Electronic Control Operation Figure 7. 5200 Electronic Control Initial Start up When first powered up, the 5200 system ( Figure 7 ) perform s a self-diagnostic ch eck, runs at high speed for two seconds, and then switches to low speed to heat to and m aintain 100°F until you cha nge the set temperature as described below. T[...]

Operating Your Spa NOTE: There is no control panel message displayed while in the standard heating m ode; only the actual water temperature is displayed. Some spa models are equipped with th e exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and m ore efficiently with[...]

Operating Your Spa Setting Filtration Cycles Your spa will automatically filter its elf twice a day. To set the filtration tim e, turn off the power to the spa at the GFCI breaker. Turn the GFCI breaker back on at the time of day you would like to st art the filtration cycle. The first cycle will start after the sp a is powered up. The second filtr[...]

Operating Your Spa 7000 Electronic Control Operation When first powered up, the 7000 electronic system ( Figure 8 ) will perform a self-dia gnostic check and then it will automatically heat to and m aintain a temperature of 100°F (37.5°C) until you change the s et temperature as listed in the “ Temperature Adjustment ” section below. Figure 8[...]

Operating Your Spa Page 26 2005 Spa Owner's Manual 8/1/2005 Time When time hasn’t been programmed, the TIME icon flashe s. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to ad just time. See the next page for more detailed instructions. Standard, Economy, Sl eep, and Standby Modes Mode/Prog:[...]

Operating Your Spa 2005 Spa Owner's Manual Page 27 8/1/2005 Invert Press the INVERT button to change the numbers in the di splay to read upside down. Another press returns the display to the right-side-up positio n. This enables you to read the display while you are in the spa. Locking the Panel To lock the panel: • Press TIME, JETS 1, and t[...]

Operating Your Spa Page 28 2005 Spa Owner's Manual 8/1/2005 Ozone This is an optional feature. On most systems, the ozone generator (if installed) runs during filter cycles (except when pump 1 is operating at high sp eed on a non-circ system ) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If [...]

Operating Your Spa 2005 Spa Owner's Manual Page 29 8/1/2005 Message Meaning Action Required OHH “Overheat” - The spa has shut down. One of the sensors has detected 118°F at the heater. DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing a ny button. If spa does not reset, shut[...]

Operating Your Spa Page 30 2005 Spa Owner's Manual 8/1/2005 Message Meaning Action Required - - - - - - Temperature not current in Economy or Sleep mode. In Economy or Sleep mode, the pump m ay be off for hours outside a filter. If you wish to see the current spa temperature, either sw itch to Standard m ode or turn Jets1 on for at least two m[...]

Operating Your Spa 9800 Electronic Control Operation When first powered up, the 9800 electronic system ( Figure 9 ) will perform a self-dia gnostic check and then it will automatically heat to and m aintain a temperature of 100°F (37.5°C) until you change the s et temperature as listed in the “ Temperature Adjustment ” section below. Figure 9[...]

Operating Your Spa Page 32 2005 Spa Owner's Manual 8/1/2005 Time When time hasn’t been programmed, the TIME icon flashe s. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to ad just time. See the next page for more detailed instructions. Standard, Economy, Sl eep, and Standby Modes Mode/Prog:[...]

Operating Your Spa 2005 Spa Owner's Manual Page 33 8/1/2005 Locking the Panel To lock the panel: • Press TIME, JETS 1, and the UP button within three seconds. W hen locked, the panel will display “LOCK”. All buttons are frozen except the TIME button. To unlock the panel: • Press TIME, JETS ,1 then the DOWN button within three seconds. [...]

Operating Your Spa Page 34 2005 Spa Owner's Manual 8/1/2005 Freeze Protection If the temperature sensors detect a drop to 44°F within the h eater, the pump automatically activates to provid e freeze protection. The equipment stays on unt il four m inutes after th e sensors detect that the spa temperature has risen to 45°F or higher. In colde[...]

Operating Your Spa 2005 Spa Owner's Manual Page 35 8/1/2005 Message Meaning Action Required ICE “Ice” - Potential freeze condition detected. No action required. The pumps and the blower will automatically activate regardless of spa status. Sna Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working. If the [...]

Operating Your Spa Auxiliary Control Operation The auxiliary control option is availa ble with the 9800 control only. It is a small panel with four buttons that control certain spa functions, such as prim ary or additional jets, TV, or lights ( Figure 10 ). It conveniently puts the control of several spa functions at your fingertips without having [...]

Operating Your Spa NOTE: Neck jets will be reversed when adjusting pressure. Diverter Knobs Diverter knobs are the larger knobs located around the top of your spa ( Figure 12 ). They allow you to divert water through jets from one side of th e spa to the other, or in most cases from floor jets to wall jets. This is accomplished by simply rotating t[...]

Operating Your Spa Button Functions Every press will move the valve(s) one stop. The LED that is lit will m ove up (clockwise) to the next available position. Every press will move the valve(s) one stop. The LED that is lit will m ove down (counter- clockwise) to the next available position. This button moves the valve(s) to the m ost extrem e posi[...]

Operating Your Spa Figure 15. Adjustable Therapy System™ seatside control Pump On/Off This button allows the user to turn on and of f the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the contro l panel will illuminate, indicating that the system is operational. To turn off the pump, simply press th[...]

Operating Your Spa Page 40 2005 Spa Owner's Manual 8/1/2005 mode. Once the user finds the perfect massage mode, pr essing either the UP or DOWN button will stop the demo in that massage mode. Time Reset Mode Pulse mode will normally run for 15 m inutes then automa tically shut off. For another 15 m inute session, press the PUMP ON/OFF button a[...]

Operating Your Spa 2005 Spa Owner's Manual Page 41 8/1/2005 Using the Random Light Feature 1. Turn the spa light on by pressing the LIGHT button on the top-side control panel. 2. Cycle through the color range twice. After the last light from the second cycle has been lit, the random light feature turns on and the spa light cycles through each [...]

Water Quality Mainten ance Page 42 2005 Spa Owner's Manual 8/1/2005 W ater Quality Maintenance Chemical Maintenance Schedule Great spa water is easily achieved w hen the right chem icals are used and a Clear Water Plan is im plemented. The key to clean, clear, and safe water is to fully understand how spa water react s to users, operation and [...]

Water Quality Mainten ance 2005 Spa Owner's Manual Page 43 8/1/2005 Day Two (Wednesday) 1. Test spa water using te st strips. (Check for valid expiration date.) 2. Adjust total alkalinity, the pH if needed. (See pH and alkalinity sections for more information.) 3. Pull the filter from Liquid Filter Cleaner solution, hose it of f and allow to d[...]

Water Quality Mainten ance Page 44 2005 Spa Owner's Manual 8/1/2005 Day Three (Friday) 1. Test spa water using te st strips. (Check for valid expiration date.) 2. Add two tablespoons of Granular Chlorine. (Chlorin e dissip ation will vary with water temperature.) 3. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity section[...]

Water Quality Mainten ance Cal Zone Ozonators Cal Zone Quest 1000 Ozonator™ Your new Cal Zone Quest 1000 Ozonator™ ( Figure 16 ) is a state-of-the -art bacter ia killing machine. This unit will assist you in maintaining clean and clear water, while saving you time and expense with spa chem icals. Operation Your Cal Zone Quest 1000 Ozonator™ w[...]

Water Quality Mainten ance Cal Zone Quest 2000 Ozonator™ Your new Cal Zone Quest 2000 ozonator™ ( Figure 17 ) is a state-of-the-art bacteria killing machine. This unit will assist you in maintaining clean and clear spa water, while saving you time and money with spa chemicals. Figure 17. Cal Zone Quest 2000 Ozonator™ Operation Your Cal Zone Q[...]

Water Quality Mainten ance Clean Water with the Cal Clarity™ System This section is ONLY for spa owners with the Cal Clar ity™ automatic bromine generator. If your spa does not have a Cal Clarity™ bromine generator, you need to read the previous section, whic h explains the Cal Spas™ Clear Water Plan. The following procedures explain how to[...]

Water Quality Mainten ance Page 48 2005 Spa Owner's Manual 8/1/2005 Water Chemistry for Start-Up Before operating the bromine generator, make sure the following water ch emistry is established and verified: • TDS (total dissolved solids) must be less than 50 0 ppm (parts per million) bef ore adding the TRU-BLU sodium bromide bank to the spa?[...]

Water Quality Mainten ance 2005 Spa Owner's Manual Page 49 8/1/2005 Maintaining the Proper Water Chemistry Ideal pH The ideal pH range is 7.2 to 7.6. The abbreviation pH stands for potentia l hydrogen. This test determines the acid content of your spa water. This test should be done weekly and adju sted accordingly. Always add chemicals to wat[...]

Water Quality Mainten ance Page 50 2005 Spa Owner's Manual 8/1/2005 Adjusting pH Adjusting pH with Sodium Bisulfate pH Reading Prior to Sodium Bisulfate to Add Chemical Addition: (500 gallon/1850 liter spa) 7.8 - 8.0 ppm 1 ounce 8.0 - 8.2 ppm 1.5 ounces Greater than 8.4 ppm 2 ounces Retest the spa’s pH vale af ter allowing two hours to pass [...]

Water Quality Mainten ance 2005 Spa Owner's Manual Page 51 8/1/2005 A. With traditional chemical treatm ent plans, spas need to be drained and cleaned a bout every three months in order to remove residue and by-prod ucts that ac cumulates in the water. However, with an automatic bromine generator, the build-up of residue is minim a l, and spa [...]

Cleaning and Maintaining Your Spa Cleaning and Maint aining Y our S p a Cleaning and Replacing the Filter Filtration Filtration is one of the most important steps you can take to ensure clean, cl ear water. Regardless of what some people may think, it is far less expensive to fix wa ter clarity problem s by filtering your spa than by using excessiv[...]

Cleaning and Maintaining Your Spa 2005 Spa Owner's Manual Page 53 8/1/2005 a. Hold the filter vertically. b. Spray the filter cartridges with a pressure nozzle, starting from the top and spraying down each pleat. c. Turn the filter cartridge over and repeat Step 5B. d. Reinstall the filter car tridge in reverse order of re moval. e. Deep clean[...]

Cleaning and Maintaining Your Spa Draining Your Portable Spa Your spa should be drained every four to six months, a nd refilled with f resh tap water. The following is the recommended method for draining your spa. 1. Turn off the power at the breaker. 2. Remove all filters. If your drain valve is mounted on the side of the spa cabinet (as shown in [...]

Cleaning and Maintaining Your Spa Winterizing (Cold Climate Draining) In many areas of the country, th e temperature drops below 32 ˚ F. We recommend that you always have your spa full of water and running at normal spa temperatures (80 ˚ F to 100 ˚ F). This will help reduce the risk of freezing in your spa and your spa’s equipment. WARNING: I[...]

Cleaning and Maintaining Your Spa WARNING: DO NOT USE AUTOMOTIVE VINYL PR OTECTANTS ON SPA COVERS OR PILLOWS. THESE PRODUCTS ARE GENERALLY OIL-BASED AND WILL CAUS E SEVERE WATER CLARIT Y ISSUES THAT ARE DIFFICULT TO CORRECT. Multi-Purpose Cleaner ( Spa finish cleaning) Cal Spas™ Multi-Purpose Cleaner is an essentia l part of maintaining your spas[...]

Cleaning and Maintaining Your Spa 4. Wipe spa thoroughly with a wet sponge, rins ing often in a bucket of clean water. 5. Allow the spa to dry complete ly. 6. Apply a coat of Cal Spas™ Fast Sheen to the spa’ s entire finish with a soft cloth or sponge. 7. Allow Fast Sheen to dry until white and powdery. 8. Buff clean with a soft cl oth, rotatin[...]

Using the Cal Entertainment System™ Using the Cal Entert ainment System™ Some spas may be equipped with audiovisual entertainment options. Severa l op tions are available and inclu de marine grade stereo receivers, CD pl ayers, DVD players, and TV monitors. Each Cal Spa™ unit equipped with an audio system is de livered with the m anufacture r[...]

Using the Cal Entertainment System™ The DVD Multimedia Player Spas equipped with a DVD player and TV monitor use the Farenheit all-in-one recei ver, am plifier and CD / DVD player (see Figure 26 ). The manufacturer’s opera ting instructions are deliv ered with your spa. We strongly recommend that you r ead these instructions prio r to operating[...]

Using the Cal Entertainment System™ Opening the Player and Playing a Disk 1. Press the OPEN button on the unit. The faceplate will gently lower and ex pose the disk drive ( Figure 27 ). Figure 27. Opening the faceplate 2. Insert a disk in the disk drive. 3. Flip up the faceplate. WARNING: DO NOT INSERT WET CDs or DVDs! The stereo syst em is NOT w[...]

Using the Cal Entertainment System™ 2005 Spa Owner's Manual Page 61 8/1/2005 Raising and Lowering the TV Monitor 17” TV Monitor Use the TV button located on the auxiliary control pane l to m echanically raise a nd lower the TV monitor. • Press the button once to raise the TV Press once to lower. • Press it once again to lower the TV. T[...]

Using the Cal Entertainment System™ Device Manufacturer Device Type Code JVC 42” plasma Monitor 0731 Signet 15” TV 0800 Signet 17” TV 0844 Farenheit DVD 1142 Programming Instructions 1. Locate the brand name of your device. 2. Turn the device manually or with the ma nufacturer’s rem ote control provided. 3. On the waterproof remote contro[...]

Using the Cal Entertainment System™ • Device selection buttons - Selects among six devi ces: TV, VCR, CD player, DVD player, stereo receiver, and satellite • Navigation and menu selection buttons - Select s among set-up, menu, and channel guide functions • Channel and volume control - Adjusts the volume up and down and • Spa controls - Se[...]

Appendix Appendix Ultimate Series Spa Lighting and Sensor Installation Ported Spa Light (12V) Ported spas are spas factory installed in a wooden cabin et for above ground installati on. Because of this, most of these spas are ordered with a tradit ional 12V spa light system which requi res little on-site in stallation. In fact the only steps necess[...]

Appendix 1. Locate the topside control panel exte nsion loom in the control box mounted with the equipment pack. This extension loom and attached black te rm inal connector will be used to co nnect the topside control panel to the control box. 2. Connect one end of the black terminal conne ctor to the topside control panel cable. 3. Connect the oth[...]

Appendix Both of these sensors are delivered inside the control box w ith the extension loom. Identifying and connecting the two sensors in the correc t location on the circuit board is very im portant. Sensors located incorrectly, will cause the spa to operate incorrectly and could result in spa dam age. Identifying and Installation The temperatur[...]

Appendix 2005 Spa Owner's Manual Page 67 8/1/2005 This sensor is delivered inside the control box with temperature sensor, an d topside extension loom. Identifying and connecting the temperature and high limit sensors in the correct location on th e circuit board is very important. Sensors located inco rrectly, will cause the spa to operate in[...]

Appendix Figure 33. AUX freeze sensor locations Page 68 2005 Spa Owner's Manual 8/1/2005[...]

Appendix 9800 Configuration Settings WARNING! SHOCK HAZARD! There are no user serviceable parts. DO NOT attempt se rvic e of this control syst em. Contact your dealer or service center for servic e. DIP Switches and Jumpers Note: Switchbank B is totally disabled. A1 Test mode OFF A7 N/A A2 Add 1 pump with heat A8 N/A A3 Add 2 pumps with heat A9 N/A[...]

Appendix Page 70 2005 Spa Owner's Manual 8/1/2005 Configuration Settings When DIP switch A10 is turned ON while the spa is pow ered up and runn ing, the system will enter the Edit menu for configuration settings. • Press any temperature button to scroll through the list of settings shown in the table below. • Pres JETS 1 on the main contro[...]

Appendix 2005 Spa Owner's Manual Page 71 8/1/2005 Message Message Description Settings Three pump system Five pump system Tw o pump system wi th TV P 5 Pump 5 Speeds 1 2 1 = 1 speed; 2 = 2 speed 0 1 0 P 6 Pump 6 Speeds 1 2 1 = 1 speed; 2 = 2 speed 0 0 0 b L Blower Speeds 0 1 2 3 0 = Disabled; 1 = On/Off; 2 = 2 Speed; 3 = 3 Speed 1 1 1 L b Sepa[...]

Appendix Keeping Fit with your Cal Spa The fitness series spas put the fun ba ck into fitness. This comes with everything you need for a high powered, low impact, result-getting workout in total comfort a nd privacy. Plus you get a sp a loaded with incredible therapeutic seating, variable jet massage and generous control options , and the m ost gor[...]

Appendix 2005 Spa Owner's Manual Page 73 8/1/2005 Fitness Series™ Exercise Program 20 to 30 min. session three times a week 1. Seated Row: An all around exercise that focuses on the muscles of the upper back, shoulders and arm s. Using the exercise bars in a seated position with your feet stable, abs tight a nd lower back stable. Palms down,[...]

Appendix Page 74 2005 Spa Owner's Manual 8/1/2005 Wrist Bend Bend both of your wrists upward and then downward. You can also exercise one wris t at a time by placing your free hand, thumb out, under the exer cising wrist. Hands and fingers should be relaxed. Finger Curl Curl your fingers into your palm to make a loose fist then straighten them[...]

Appendix Replacement Parts Adjustable and Nonadjustable Jets Power Series Description: CXLW 6.5” Journey Series Insert: PLU21703400 Signature Series Body: PLU21703010 Classic Series Gasket: PLU21703012 Nut: PLU21703013 Description: MJLW 6.5” Journey Series Insert: PLU21703401 Signature Series Body: PLU21703010 Classic Series Gasket: PLU21703012[...]

Appendix Power Series w/Stainless Steel Esc. Description: CXLW 6.5” w/metal esc. Journey Series Insert: PLU21703600 Signature Series Body: PLU21703010 Classic Series Gasket: PLU21703012 Nut: PLU21703013 Description: MJLW 6.5” w/metal esc. Journey Series Insert: PLU21703601 Signature Series Body: PLU21703010 Classic Series Gasket: PLU21703012 Nu[...]

Appendix Maxi Series With Stainless Steel Esc. Description: MFRW 3.25” All spa series Insert: PLU21703606 Body: PLU21703005 Gasket: PLU21702432 Nut: PLU21702433 Description: MFRW 4.25 All spa series Insert: PLU21703618 Body: PLU21703005 Gasket: PLU21702432 Nut: PLU21702433 Micro Series Description: MFW 3.25” Victor y Series Journey Series Inser[...]

Appendix Euro Jets Description: Euro jet 2” Victory Series Aqua Series Insert: PLU21702722 Journey Series Galaxy Series Body: PLU21702721 Signature Series Ultimate Series Gasket: PLU21702724 Home Series Duality Series Nut: PLU21702725 Classic Series Description: Euro jet 2” w/stainle ss steel Victory Series Aqua Series Insert: PLU21702723 Journ[...]

Appendix Light Description: 5” light All spa series Insert: LIT16100153 Gasket: PLU21800401 Nut: PLU21800402 Drains Description: 2” super high flow suction All spa series Insert: PLU21400132 Description: High flow suction Insert: PLU21400065 Description: Bottom Drain Ozone Body: PLU21400195 Gasket: PLU21400198 Nut: PLU21400196 Description: Lo P[...]

Appendix Valves Description: 2” diverter valv e Journey Series Aqua Series Insert: PLU21300038 Signature Series Galaxy Series Home Series Ultimate Series Classic Series Description: 1”diverter valve Victory Series Aqua Series Insert: PLU21300037 Journey Series Galaxy Series Signature Series Ultimate Series Home Series Duality Series Classic Ser[...]

Appendix Pillows Description: Quad blaster pillow Classic Series Insert: ACC01400884 Aqua Series Description: Neck blaster pillow Home Series Insert: ACC01400874 Classic Series Aqua Series Galaxy Series Ultimate Series Description: Cancun pillow (universal urethane) Journey Series Classic Series Insert: ACC01400864 Signature Series Aqua Series Home[...]

Appendix Page 82 2005 Spa Owner's Manual 8/1/2005 5.0 BHP 56 FRAME, SWITCHLESS, 2 SPEED DOUBLE SEAL WITH WASH OUT PUM22000951 PUMP 5 HP DUALLY, DBL SEAL SWITCHLESS 2" ULTIMA PUM22000912 PUMP ABATEMENT PAD PUM22900210 24 HOUR FILTRATION PUMP A SSEMBLY (LAING) PUM22000972 PUMP, 6 HP 2 SP SWITCHLESS, DBL SE AL , NO DRESS UP KIT - PARTS PUM22[...]

Appendix 2005 Spa Owner's Manual Page 83 8/1/2005 LIP GUARD 3/4 " GREY NO CHRO ME HAR13000061 Journey, Signature, Home, Infinity, Classic, Aqua, Galaxy, Ultimate, Duality Ozone CAL ZONE QUEST w/ GREY PL U OZO18000200 Victory, Journey, Signature, Home, Classic OZONE CHECK VALVE OZO18300031 All spa series OZONE CHECK VALVE 3/8 X 3/8 B OZO18[...]

Appendix Page 84 2005 Spa Owner's Manual 8/1/2005 SPA COVERS Victory Series BASIC STANDARD BROWN GREY SLATE RUST SMOKE SLATE V 100 ACC01000590 ACC01000 591 ACC01000606 ACC01000592 ACC01 000593 ACC01000602 V 200 ACC01001250 ACC01001 251 ACC01001252 ACC01000594 ACC01 000595 ACC01000603 V 300 ACC01001250 ACC01001 251 ACC01001252 ACC01000594 ACC01[...]

Appendix 2005 Spa Owner's Manual Page 85 8/1/2005 Signature Series STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE S 702 ACC01200 460 ACC01200461 ACC01200464 A CU02200500 ACU0220 0501 ACU0220050 2 S 703 ACC01200 410 ACC01200411 ACC01200412 A CU02200250 ACU0220 0251 ACU0220025 6 S 704 ACC01200 400 ACC01200401 ACC01200402 A CU02200240 ACU0220 [...]

Appendix Page 86 2005 Spa Owner's Manual 8/1/2005 Infinity series STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE I-601 ACC01200410 ACC01200 411 ACC01200412 ACU0220025 0 ACU02200251 ACU02200256 I-602 ACC01200410 ACC01200 411 ACC01200412 ACU0220025 0 ACU02200251 ACU02200256 I-603 ACC01200420 ACC01200 421 ACC01200422 ACU0220026 0 ACU02200261 A[...]

Appendix 2005 Spa Owner's Manual Page 87 8/1/2005 Classic Series BASIC STANDARD GREY BROWN SLATE RUST SMOKE SLATE C BALBOA ACC01001 100 ACC01001101 ACC01001102 ACC01 200370 ACC01200371 ACC01200373 C KONA ACC01000350 ACC01 000351 ACC01000352 ACC01200 380 ACC01200381 ACC01200382 C OCTAGON ACC01001400 ACC01001401 ACC01 001402 ACC01200457 ACC01200[...]

Appendix Page 88 2005 Spa Owner's Manual 8/1/2005 Ultimate Series DELUXE CUSTOM COLORS RUST SMOKE SLATE TEAL NAVY HUNTER CHAMPION ACU0200115 5 ACU02001159 ACU0200 1191 ACU02001158 ACU0 2001156 ACU02001157 OLYMPIAN AC U02200300 ACU0220030 1 ACU02200305 ACU0220 0302 ACU02200303 ACU0 2200304 CHALLENGER Galaxy DELUXE CUSTOM COLORS RUST SMOKE SLATE[...]

Appendix 2005 Spa Owner's Manual Page 89 8/1/2005 SPA CABINETS Spa Model: Cal Wood (Standard Panels) Door Front Access Round Corner V-100/V150 W OO27500484-R N/A N/A V-200 WOO27513051-R WOO2 7513049-R WOO27504382- R V-300 WOO27513051-R WOO2 7513049-R WOO27504382- R V-400 WOO27513044-R WOO2 7513045-R WOO27518761- R V-500 WOO27513044-R WOO2 7513[...]

Appendix Page 90 2005 Spa Owner's Manual 8/1/2005 Side Panel Front Access W/Stereo Complete Set V-100 N/A N/A N/A V-200 WOO2 7513426 N/A WOO2751 7567 V-300 WOO2 7513426 N/A WOO2751 7567 V-400 WOO2 7513441 N/A WOO2751 7569 V-500 WOO2 7513441 N/A WOO2751 7569 V-600 WOO2 7513451 N/A WOO2751 7572 V-700 WOO2 7513441 N/A WOO2751 7569 V-800 WOO2 7513[...]

Appendix 2005 Spa Owner's Manual Page 91 8/1/2005 Spa Model: Cal Select: Gray:(Standard Panel) Door Front Access Round Corner J-501 WOO2751 3344 WOO27513385 W OO27513332 J-502 WOO2751 3348 WOO27513388 W OO27513326 J-503 WOO2751 3349 WOO27513374 W OO27513328 J-504 WOO2751 3349 WOO27513376 W OO27513328 J-505 WOO2751 3349 WOO27513374 W OO27513328[...]

Appendix Page 92 2005 Spa Owner's Manual 8/1/2005 Side Panel Back Panel Complete Set S-702 WOO2750 4602-R WOO27502088- R WOO2751 7581-R S-703 WOO2751 6381-R N/A WOO27515143- R S-704 WOO2751 6381-R WOO27501642- R WOO2751 7599-R S-705 WOO2751 8942-R WOO27516381- R WOO2751 7491-R S-706 WOO2750 4602-R WOO27502088- R WOO2751 7581-R S-707 WOO2751 89[...]

Appendix 2005 Spa Owner's Manual Page 93 8/1/2005 Spa Model: Cal Select: Grey Door Front Access Round Corner S-702 WOO2751 3341 WOO27513368 WOO27513324 S-703 WOO2751 3349 WOO27513374 WOO27513328 S-704 WOO2751 3349 WOO27513374 WOO27513328 S-705 WOO2751 3349 WOO27513374 WOO27513328 S-706 WOO2751 3349 WOO27513374 WOO27513328 S-707 WOO2751 3349 WO[...]

Appendix Page 94 2005 Spa Owner's Manual 8/1/2005 Side Panel Back Panel Complete Set H-901-1 W OO27513587 WOO27513589 WOO27513595 H-902 WOO2 7513452 WOO27513442 WOO27517596 H-903 WOO2 7513452 N/A WOO2751 7575 H-904 WOO2 7513452 N/A WOO2751 7575 H-905 WOO2 7513452 N/A WOO2751 7575 H-906 WOO2 7513452 N/A WOO2751 7575 H-907 WOO2 7513452 N/A WOO27[...]

Appendix 2005 Spa Owner's Manual Page 95 8/1/2005 Spa Model: Redwood Door Front Access Round Corner D-301 WOO2 7504322-R WOO27519801-R WOO27519802- R D-302 WOO2 7519811-R WOO27519812-R WOO27519813- R D-303 WOO2 7504332-R WOO27502087-R WOO27504382- R D-304 WOO2 7504330-R WOO27516289-R WOO27518760- R D-305 WOO2 7504330-R WOO27516289-R WOO2751876[...]

Appendix Page 96 2005 Spa Owner's Manual 8/1/2005 Side Panel Back Panel Complete Set D-301 WOO2 7513444 WOO27513316 WOO27517558 D-302 WOO2 7513446 WOO27513318 WOO27517557 D-303 WOO2 7513432 WOO27513421 WOO27517525 D-304 WOO2 7513442 WOO27513437 WOO27517551 D-305 WOO2 7513437 WOO27513442 WOO27517686 D-306 WOO2 7513442 N/A WOO2751 7570 D-307 WOO[...]

Appendix 2005 Spa Owner's Manual Page 97 8/1/2005 Spa Model: Redwood Door Front Access Round Corner I-601 WOO2 7504330-R WOO27516289- R WOO2 7518760-R I-602 WOO2 7504330-R WOO27516289- R WOO2 7518760-R I-603 WOO2 7504330-R WOO27518840- R WOO2 7518760-R I-604 WOO2 7504330-R WOO27518840- R WOO2 7518760-R Side Panel Back Panel Complete Set I-601 [...]

Appendix Page 98 2005 Spa Owner's Manual 8/1/2005 Spa Model: Cal Select: Smoke Door Front Access Round Corner I-601 WOO2 7513303 WOO27513433 WOO27513306 I-602 WOO2 7513303 WOO27513433 WOO27513306 I-603 WOO2 7513303 WOO27513455 WOO27513306 I-604 WOO2 7513303 WOO27513455 WOO27513306 Side Panel Back Panel Complete Set I-601 WOO2 7513461 N/A WOO27[...]

Appendix 2005 Spa Owner's Manual Page 99 8/1/2005 Spa Model: Redwood : Greywash Door Front Access Round Corner CB-15 WOO2750 4336-G WOO27502922 -G W OO27504382-G CK-15 WOO2 7504333-G WOO2750 4402-G WOO2 7504382-G CO-15 WOO2 7500400-G N/A Side Panel Back Panel Complete Set Molding CB-15 WOO2750 2962-G WOO27502782 -G W OO27517690-G CK-15 WOO2 75[...]

Appendix Page 100 2005 Spa Owner's Manual 8/1/2005 Spa Model: Redwood Door Front Access Round Corner CP-22 WOO2750 4330-R WOO27516289-R WOO27518760-R CT-22 WOO2750 4330-R WOO27516289 -R W OO27518760-R CV-22 WOO2 7504330-R WOO2750 1562-R WOO27518761-R CA-22 WOO2 7504330-R WOO2751 8840-R WOO27518760-R CBA-22 WOO2 7504330-R WOO2751 8840-R WOO2751[...]

Appendix 2005 Spa Owner's Manual Page 101 8/1/2005 Side Panel Back Panel Complete Set CP-22 WOO2751 3442 N/A WOO27517570 CT-22 WOO2751 3442 N/A W OO27517570 CV-22 WOO2 7513442 WOO27513437 WOO27517534 CA-22 WOO2 7513452 N/A W OO27517575 CBA-22 WOO2 7513452 N /A WOO27517575 CD-22 WOO27513454 N /A W OO27517539 W/ TOP RAIL CL-22 WOO2751 3452 N/A W[...]

Appendix Page 102 2005 Spa Owner's Manual 8/1/2005 Spa Model: Stone cabinet : Gold Side Panel Round Corner Complete Set CP-22 N/A N/A N/A CT-22 N/A N/A N/A CV-22 N/A N/A N/A CA-22 WOO2 7519200 WOO27519210 WO27519208 CBA-22 WOO2 7519200 W OO27519210 WO27519208 CD-22 WOO2 7519200 WOO27519210 WO27519208 CL-22 WOO2751 9200 WOO27519210 WO27 519208 [...]

Appendix 2005 Spa Owner's Manual Page 103 8/1/2005 Spa Model: Redwood : Greywash Door Front Access Round Corner CP-36 WOO2750 4330-G WOO27516289-G WOO27518760-G CT-36 WOO2750 4330-G WOO27516289-G WOO27518760-G CA-36 WOO2 7504330-G WOO2751 8840-G WOO2 7518760-G CBA-36 WOO2 7504330-G WOO27518840-G WOO27518760-G CD-36 WOO2 7504334-G WOO2751 8821-[...]

Appendix Page 104 2005 Spa Owner's Manual 8/1/2005 Spa Model: Cal Select : Grey Door Front Access Round Corner CP-36 WOO2751 3349 WOO27513374 WOO27513328 CT-36 WOO2751 3349 WOO27513374 W OO27513328 CA-36 WOO2 7513349 WOO27513376 WOO27513328 CBA-36 WOO2 7513349 W OO27513376 WOO27513328 CD-36 WOO2 7513355 WOO27513391 WOO27513334 CL-36 WOO2751 33[...]

Appendix 2005 Spa Owner's Manual Page 105 8/1/2005 Spa Model: Stone Cabinet : Sable Side Panels Round Corner Complete Set CP-36 N/A N/A N/A CT-36 N/A N/A N/A CA-36 WOO2 7519201 WOO27519211 WOO27519209 CBA-36 WOO2 7519201 W OO27519211 WOO27519209 CD-36 WOO2 7519201 WOO27519211 WOO27519209 CL-36 WOO2751 9201 WOO27519211 W OO27519209 CM-36 WOO2 7[...]

Appendix Page 106 2005 Spa Owner's Manual 8/1/2005 Spa Model: Cal Select : Red Door Front Access Round Corner CP-51 WOO2751 3350 WOO27513375 WOO27513329 CT-51 WOO2751 3350 WOO27513375 W OO27513329 CA-51 WOO2 7513350 WOO27513377 WOO27513329 CBA-51 WOO2 7513350 W OO27513377 WOO27513329 CL-49 WOO2751 3350 WOO27513377 W OO27513329 CM-47 WOO2 75133[...]

Appendix 2005 Spa Owner's Manual Page 107 8/1/2005 Spa Model: Cal Select : Smoke Door Front Access Round Corner CP-51 WOO2751 3303 WOO27513433 WOO27513306 CT-51 WOO2751 3303 WOO27513433 W OO27513306 CA-51 WOO2 7513303 WOO27513455 WOO27513306 CBA-51 WOO2 7513303 W OO27513455 WOO27513306 CL-49 WOO2751 3303 WOO27513455 W OO27513306 CM-47 WOO2 751[...]

Appendix Page 108 2005 Spa Owner's Manual 8/1/2005 Spa Model: Redwood Door Front Access Round Corner SQ-92 WOO2750 4330-R WOO27518840 -R W OO27518760-R SQ-88 WOO2750 4330-R WOO27518840 -R W OO27518760-R SQ-43 WOO2750 4330-R WOO27518842 -R W OO27518761-R SQ-63 WOO2750 4330-R WOO27518842 -R W OO27518761-R Side Panel Back Panel Complete Set SQ-92[...]

Appendix 2005 Spa Owner's Manual Page 109 8/1/2005 Spa Model: Cal Select : Smoke Door Front Access Round Corner SQ-92 WOO2751 3303 WOO27513455 WOO2 7513306 SQ-88 WOO2751 3303 WOO27513455 WOO2 7513306 SQ-43 WOO2751 3303 WOO27513455 WOO2 7513306 SQ-63 WOO2751 3303 WOO27513455 WOO2 7513306 Side Panel Back Panel Complete Set SQ-92 WOO2751 3462 N/A[...]

Appendix Page 110 2005 Spa Owner's Manual 8/1/2005 Spa Model: Redwood Door Front Access Round Corner SKS24 N/A WOO27500128- R WOO27510635-R SKS25 SKS47 WOO27510634- R WOO27510633- R WOO27510635- R Side Panel Back Panel Port Panel Complete Set SKS24 WOO27500136-R WOO27510636- R WOO27510632- R WOO2 7500116-R W OO27500137-R SKS25 SKS47 WOO2751063[...]

Appendix Cal Spas™ Chemicals 2005 Spa Owner's Manual Page 111 8/1/2005[...]

Appendix Page 112 2005 Spa Owner's Manual 8/1/2005 2005 Warranty Information See your Cal Spas™ dealer for a copy of the appli cable warranty, details, and any questions you may have regarding the warranty coverage on your spa. Warranty Limitations The 2005 Limited Warranty is void if the spa has been subj ect to negligence, alteratio n, mis[...]

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LTR20051000, Rev E 8/1/2005 Please make a record of the following. It will be valuable if service is required. Cal Spa Model: Cal Spa Serial Number: Date Purchased: Date Installed: Cal Spa Dealer’s Phone Number: Cal Spa Dealer’s Address: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-[...]