Cleveland Range 22CGT3 manual

Part No. 22CGT -INM REV .A 2/07 Installation Manual Installation and Maintenance Instructions S team Cooker and Rethermalization Unit Series: S teamChef™ Gas Models 22CGT3 and 22CGT6 1333 East 179 th Street Cleveland, Ohio 441 10 Phone: (216) 481-4900 1-800-338-2204 Fax: (216) 481-3782 www .clevelandrange.com[...]

NOTICE Post instructions to be followed if the user smell s gas. Display the instructions in a prominent locatio n. All users of this equipment mu st underst and the instructions. Obtain the instruction s from the local gas supplier . Failure to follow the instructions if there is a gas leak can cause death, injury , and/or property damage. ALL SER[...]

Cleveland STATEMENT OF POLICIES L I M I T E D W A R R A N T Y CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in ma terials and workmanship under normal use and servic e for the standard warranty period of on e year fro m date of installation or 18 months from date of shipmen t, which ever comes first. CLEVE[...]

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INST ALLA TION MANUAL SteamCh ef MODELS 22CGT3 AND 22CGT6 T ABLE OF CONTENTS Chapter Page 1 PRODUCT INFORMA TION ABOUT 22CGT3 and 22CGT 6 Steam Che fs…………….. 1 A. Product Information…………………………………… …………………………………... 1 B. Product Information Plate…………………………… ……?[...]

INST ALLA TION MANUAL SteamCh ef MODELS 22CGT3 AND 22CGT6 T ABLE OF CONTENTS (CONTINUE D) 3 ST ARTUP PROCEDURE………………………… ……………………………… ……….…. 14 A. In the Event of a Power Failure………..………………………… ………… ……………. 14 B. Burner Ignition T est (Lighting and Shut d[...]

1 Figure 1-1 Do NOT Lif t from Sides CHAPTER 1 PRODUCT INFORMA TION for 22CGT3 and 22CGT6 S teamChefs A. Product Information This manual covers the inst allation of S teamChef S team Cookers (steamer s), Cl eveland Range models 22CGT6 and 22CGT3 and covers the st andard feat ures and options available on S teamChefs. • Other than the selection of[...]

2 Improper lif ting can result in DEA T H, INJUR Y , AND EQUIPMENT DAMAGE. Use enough workers w ith training and experience lif ting heavy equipment to place SteamChefs on suppor ting surfaces, and to lif t and to move SteamChefs and acces sories. Operating this appliance out of level c an cause DEA TH, INJUR Y , and EQUIPMENT DAMAGE. This applianc[...]

3 Dimensions and Clearances 22CGT3&6 Figure 2-1 18 3 4 21 5 8 25 11 16 32 3 16 217 o 22 28 1 16 1 11 16 24 21 5 8 4 2 3 16 12 37 5 16 9 3 3 50 1 4 OPERATING CLEARANCE 18 1 16 SERVIC E CLEARANCE RIGHT SIDE VIEW FRONT V I EW TOP VIEW 24 7 8 3[...]

4 CHAPTER 3 INST ALLA TION of the S teamChef A. Selecting a Location for the S teamChef 1. For safe and ef ficient ope ration, observe the follo wing criteria when selecting an operating lo cation for this appliance: a. Installation must comply with all local fire and health codes. b. The location selected must be cap able of supporting this applia[...]

5 Figure 3-2 SteamChef o n Foam Packing Blocks, Front V iew Improper lif ting can result in DEA T H, INJUR Y , AND EQUIPMENT DAMAGE. Use enough workers w ith training and experience lif ting heavy equipment to place SteamChefs on suppor ting surfaces, and to lif t and to move SteamChefs and acces sories. • The BTU/HR for a 22CGT3 is 45,000 an d t[...]

6 FIRE OR EXPLOSION HAZARD LEAKING GAS CAN CAUSE FIRE OR EXPLOSION. GAS LEAKS ARE FIRE AND EXPLOSI ON HAZARDS. INJUR Y , DEA TH, AND P R OPERTY DAMAGE WILL RESUL T . If the inst aller smells gas, or suspect s there is a gas leak, immediately refer to the posted gas leak instructions. The posted instruction s are provided by the local gas supplier a[...]

7 3. T esting Gas Supply Lines 1) T est all pipe joints for leaks with soap and water sol u tion. 2) Check all connectio ns for p roper tightness. 3) Remove the control side p anel to inspect gas connections insi de the S teamChef. 4) Open the gas supply valves. 5) Check all lines and conne ctions for leaks, both inside and out side the S teamChef.[...]

8 2. Connection of the Wa ter Supply Lines • The Installer/ Own er is responsible for t he correct water connectio n of the S teamChef. • When connecting water supply lines o bserve the following instructions, an d any and all other applicable national, st ate, and local codes and reg ula tions. • NOTICE: Connect the S teamChef to COLD W A TE[...]

9 Wate r Reservo ir Pressure Reducer ( if required ) Main Wa ter Shut Of f Valv e Main Cold Water Supply Air/Water Column ( if requi red) Check Valve Filter Washer Condenser SteamChef Figure 3-5 Cleveland Range Single W ater Supply Arrangement Condense r Pressu re Reduc er ( if require d) Main Wat e r Shut Off Val ve Standard Cold Water Su ppl y A [...]

10 Steam Ch e f M A IN EXT ERN AL POWER SWITCH • The fuse or breaker and disconnect swit ch combinat ion is called the “Main External Power Switch.” See Figure 3-7. • This appliance is not suit able for connection to a po wer cord. Do NOT use a power cord. • This appliance is not suit able for connection to a GFCI (GFI). Do NOT use a GFCI[...]

11 8. Do NOT connect the S teamChef drain directly to drains or to the plumbing of any other equipment. 9. Do NOT inst all a trap or shutoff in the drain line. 10. The total length of pipe and numbe r of bend fitti ngs required to reach the open dr ain determine s the pipe size used to extend the drain line to an open drai n. • Do NOT make a drai[...]

12 The fan guard helps protect the ope rato r from injury caused by the rotating fan blade s. Never operate a S teamChef without the fan guard p roperly installe d. Operating a S teamChef without the fan guar d properly installed ca n cau se injury , equipment damage, and reduce perfo rmance. Figure 3-9 Cooking Comp artment J. Inst all the KleanShi[...]

13 L. Inst allation Chec k List T able 2-4 Installation Check List T ASK REFERENCE COMPLETED (Page Number) Preparation • Check Operating Location Clearances 3-4 • T est Supply Water Quality 7 • V erify Electric Power Requirement s . 9 • V erify Gas Supply Requirement s 6 • V erify Exhaust Hood Requirements 4 Installation • V erify S tea[...]

14 CHAPTER 3 ST ARTUP PROCEDURE A. In the Event of a Power Failure • Do NOT attempt to operat e a S teamChef during a power failure. DO NOT TR Y TO LIGHT BURNERS WITH A FLAME. The Steam Chef has an electronic ignition sy stem which automatically light s burners, senses the flame, and controls g as flow . This prov ides precise burner control, saf[...]

15 B. Lighting and Shut down Instructions • Refer to the Operator ’s Manual for complete operating and safety instruction s. • This procedure should be performed only b y a service technician or inst aller • Complete the Burner Ignition T est and S tartup Procedure before st arting the Operating T ests. • Read and underst an d all steps o[...]

16 e) After the cooking com partment door is closed a nd the water re servoir is filled to the operatin g level, the igniter spark initiates and the a utomatic ga s valve opens for 4 seco nd s. • If the S teamChef burner does NOT light i n 4 se conds: the safety circuit in the in the igniter control de-energizes the system, clos es the automatic [...]

17 CHAPTER 4 OPERA TI NG TESTS This procedure evaluates the function of t he major operating cont ro ls of a S teamChef. • The S teamChef may be equipped with a Keypad Control Panel, Di a l T imer Control Panel, or an ON/OFF Control Panel. • The ON/OFF control model works like th e manual operation of the T imer models EXCEPT that a selector sw[...]

18 C. Operating T ests (Continu ed from Dr ain Rinse Inspection) 1. At the start of this test the cooking com p artment door should be o pen and the controls should be set as follows: a. The Main External Power Switch is ON. b. The ON/OFF lever/switch is OFF (The green indicator on the cont rol panel is NO T lit). c. The TIMED/ MANUA L switch is in[...]

19 Note: After 60 minutes of uninterru pted operation of both the T imer model S teamChefs in Manual Mode, and ON/OFF model S teamChefs turned ON, the S teamChef automatically starts the Energy/W ater Saver feature • The cooking comp artment returns to st andby temperature and condenser water flow sto p s. This saves energy , water , and maximize[...]

20 D. Shut down of the S teamChef af ter T esting (Continued from Operating T est s) and Front Burner Cover Inst allation 1. T urn the S t eamChef OF F by turning the ON/OFF lever to the OFF position. • The green Power ON indicator light turns OFF , OR the Keyp ad turns OFF . • The automatic drain rinse cycle st arts. • W ait until the 3-minu[...]

21 Figure 4-1 Front Burner Cov er Inst allation Note: The Front Burner Cov er is shipped loose. T o Install the Front Burner Cover: 1. Remove the Front Burner Cov er Retention Screws and flat washers from the bottom of the SteamChef. See Figure 4-1. 2. Discard the flat washers. 3. Put the Front Burner Cov er in place a s shown. 4. Att ach the Front[...]