Coleman 9992-643 manual

Gas Barbecue Use, Car e & Assembly Manual W ith Grill Lighting Instructions 8100 Series Model No. 9992-643 (LP Gas) ASSEMBLER/INST ALLER: Leave these instructions with the consumer . CONSUMER/USER: Read all instructions and keep in a safe place for future r eference. For Outdoor Use Only www .coleman.com IMPORT ANT Read this manual carefully be[...]

2 DANGER • FOR OUTDOOR USE ON L Y . NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an e xplosion or a carbon monoxide buildup which could result in injur y or death. DO NO T use in garages, breez ewa ys, sheds or any enclosed area. • NO T FOR USE BY CHILDREN. • If these instructions are igno[...]

3 • Installation must conf or m with local codes or , in the absence of local codes, with either the National Fuel Gas Code , ANSI Z223.1 (USA), Natur al Gas and Propane Installation Code, CSA B149.1 (Canada), or Propane Stor age and Handling Code, CSA B149.2 (Canada). • T o check local codes, see y our local L.P . gas dealer or natural gas com[...]

4 Longer detachable po wer-supply cords or extension cords m ust be used with care. The marked electrical rating of the cord set or e xtension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type , the e xtension cord should be a grounding-type 3-wire cord. Use outdoor e xtension cords w[...]

5 DANGER • DO NO T inser t any f oreign objects into the valve outlet. Y ou ma y damage the valve . A damaged valv e can cause a leak, which could result in e xplosion, fire, sev ere personal injur y or death. W ARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a b uilding, garage or any other enc[...]

6 W ARNING Handle a full cylinder with care. Gas is under high pressure . DANGER • NEVER store a spare L.P . gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance. (Fig. 3) • NEVER fill the cylinder bey ond 80% full. F ailure to follo w this information exactly could result in [...]

7 1 3 4 5 6 7 8 9 10 11 12 2 13 1. Grill Hood 2. Ther mometer 3. Hood Handle 4. Control Knob: Side Bur ner 5. Electronic Igniter : Main, Side, and Rear Infrared Burner . 6. Conv ection V ents 7. Car t with Door 8. Control Knobs: Main Bur ners 9. Control Knob: Rear Infrared Bur ner 10. Side Shelf 11. Grilling/Cooking Surface 12. Rear Infrared Burner[...]

1 2 3 6 5 4 11 9 8 10 14 1. 9992-4031 Hood Assembly w/ Logo Plate 2. 9992-4051 Hood Handle Assembly 3. 9992- 1111 T emperature Gauge Only 4. 9992-2731 Back IR Cover 5. 9992-1 151 W arming Rack 6. 9992-4061 Back IR Burner Assembly 7. 9992-4071 Back IR Electrode Assembly 8. 9992-4081 Main Burner Electrode Assembly 9. 9992-1 171 Main Burner (w/hdwe) 1[...]

Replacement Parts List — 8100 Series 15 18 25 19 20 22 41 32 31 35 24 30 29 37 38 15. 9992-121 1 Side Shelf Left (Condiment T ray) 16. 9992-1221 Drip Pan 17. 9992-4091 Door Magnet Bracket Assembly 18. 9992-4591 T wo Hose Regulator LP 19. 9992-1231 Side Burner Cover 20. 9992-1251 Side Burner Grate 8" x 9" 21. 9992-4181 Side Burner Cap As[...]

1. Place a piece of styrof oam from the packaging in the grill to leav e the gr ill hood propped open slightly (Fig. 6). 2. P osition the side shelf hooks with the slots on the side of the grill, near the back (Fig. 7). 3. P osition the side shelf flange ov er the inside top edge of the grill (Fig. 8). Push the side shelf downw ard to engage the ho[...]

Side Burner Installation Grill Assembly — 8100 Series 11 Fig. 12 4. Secure the rear of the shelf by inserting (1) self tapping screw in the back of the g r ill and through the shelf tab (Fig. 16). Fig. 13 Fig. 14 Fig. 16 Fig. 15 1. P osition the side shelf hooks with the slots on the side of the grill, near the back (Fig. 12 and 13). 2. P osition[...]

Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 18 6. F rom under neath the side shelf, slide the v alv e stem through the hole in the front of the shelf (Fig. 18). Fig. 19 7. Inser t two mounting screws through the bez el and into the side burner valv e and tighten. Make sure the bezel is installed correctly with the “OF[...]

Fig. 25 Fig. 26b Fig. 23 11. Assemble the plastic he x nut and igniter button bac k onto the electrode module. These items should be hand tightened only (Fig. 23). Grill Assembly — 8100 Series Fig. 24 13. The igniter wire f or the side burner is shipped loose. Attach the large spade to the igniter ter minal underneath the side bur ner (Fig. 25). [...]

14 Car t Brace Installation 1. Open the grill door . The car t brace will be installed at an angle from the car t base to the back side of the compar tment. The top end has a tab with a hole in the center . The bottom end has two protruding tabs. 2. Inser t the two protruding tabs into the pair of slots located in the car t base (Fig. 30) . 3. Lock[...]

15 Grill Assembly — 8100 Series Fig. 36 Igniter Battery Installation 1. The AA batter y , spring and igniter cap must be installed before using (Fig. 36). 2. Install the AA batter y , negative end first. 3. Slide the spring assembly ov er the batter y . 4. Screw the igniter cap onto the igniter (Fig. 37). Fig. 37 1. Inser t the row of three heat [...]

16 IMPOR T ANT! T O ENSURE PROPER GAS FLO W , BURNER CONTROL V AL VES MUST BE “OFF” BEFORE OPENING THE GAS CYLINDER V AL VE . W ARNING: During assembl y of the grill and when attaching or replacing the L.P . gas cylinder , insure that the gas supply hose is free of kinks and/or damage and is at least 3 inches a way fr om hot surfaces such as th[...]

17 1. Check that the cylinder v alve is closed b y tur ning the cylinder knob clockwise to a full stop . 2. Check that all the g r ill burner knobs are in the off position. 3. Remov e the protective caps from the cylinder v alve and coupling nut. NO TE: The coupling nut connects to the large outside threads on the valv e outlet. 4. Hold the regulat[...]

18 NA TURAL GAS CONVERSION KIT (not sho wn) P ar t Number Description 9992-203 8100 Series LP to NG Conv ersion Kit Natural Gas Installation NO TE: This step applies to you only if y ou are conv er ting your 8100 Series grill to use NA TURAL GAS . If you will be using y our grill with LP GAS, this section does not apply to y ou. Please skip back to[...]

19 DANGER T O P REVENT F IRE OR E XPLOSION H AZARD : • NO SMOKING. DO NO T use or per mit sources of ignition in the area while doing a leak test. • P erform leak tests outdoors only . • NEVER perf or m a leak test with fire or flame. Leak T esting • If you detect a leak: 1. T urn off the fuel supply . Push in and turn on the control knobs [...]

20 1. Regular ly check the b ur ner venturi tubes f or bloc kage from an insect nest. Read “Cleaning the V enturi” in the section titled “Care, Maintenance, and Cleaning”, and also the section titled “T roubleshooting”. 2. Check that all the b ur ner venturi [H] are set ov er the valv e outlets [J] correctly . The v alve orifice [K] mus[...]

21 Lighting Main Burners Lighting Side Burner 1. Push and turn the side bur ner control knob countercloc kwise to the “HIGH” position. (Fig. 49) 2. Immediately press and hold the electronic igniter button (Fig. 49). Y ou will hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes f o[...]

22 Using the Rotisserie — 8100 Series The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisser ie b ur ner is an infrared type which provides intense searing radiant heat. Preferred b y chefs ov er other cooking methods, this intense heat sears in the natural juices and nutrients f ound in quality cuts[...]

23 Lighting the Rotisserie Burner 1. Push and turn on the control knob for the RO TISSERIE BURNER counterclockwise to the “HIGH” position (Fig. 44 and 52). W ait 5 seconds. 2. Press and hold the electronic igniter button (Fig. 53). Y ou w ill hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and w[...]

24 Good Bad Y ellow Blue Holes in Bur ner Y ellow Blue Burner Control Setting Tips • The high flame setting is too hot f or direct cooking. The high flame setting is good f or quick searing of meat, then finish cooking on medium or low flame settings . • Use the high flame setting with the lid closed to preheat the grill for 5 minutes bef ore c[...]

25 Direct Method: • The heat source is directly below the f ood. • Use f or browning meat or cooking hot dogs and hamburgers, but check f ood frequently . • Use f or skillet and stir-fr y cooking, but limit the amount of oil and heat to be used. • Cook roasts, turke y or duck on low heat. Place meat with water in a f oil pan with a corrugat[...]

26 REPRESENT A TIVE ILLUSTRA TION Steps For Cleaning V enturi: 1. Remove the cooking gr ates and the heat tents and set aside. 2. Using a 1/4” he x nut driver , remove the self-tapping scre ws holding the front heat shield (Fig. 58 and 59). Set the front heat shield aside. 3. Using a 1/4” he x nut driver , remove the self-tapping scre ws holdin[...]

CAUTION All cleaning and maintenance should be done only when the grill is cool & with the fuel supply tur ned off at the cylinder . If your g r ill is set up f or use with Natural Gas, turn off the gas supply at the system manual shut off v alve. Suggested Cleaning Materials: • Mild dishwashing liquid detergent • Hot w ater • Wire brush [...]

28 TYPE 1 CONNECTION ILLUSTRA TION Ther mal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow V alve Regulator Y OUR NEW GAS GRILL IS EQ UIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEA TURES (FIG. 64): 1. Proof of gas seal between the connector and the cylinder bef ore gas flow takes place. 2. A flow-limiting de[...]

Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP AR TMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPOR T ANT! Coleman ¨ Grill W arranty Registration Car d COMPLETE THE A TT A CHED REGISTRA TION CARD AND RETURN WITHIN 10 D A YS T O RECEIVE THESE IMPOR T ANT BENEFITS: CONFIRM Y OUR W ARRANTY : Y our p[...]

7) Side burner (if applies) 8) Steamer/Fryer/W ar mer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the grill (av ailable cooking square inches) 14) Integrated storage cabinet 15) Price 16) Rotisserie (if applies) 17) Other CONGRA TULA TIONS ON Y OUR NEW[...]

Notes 31[...]

9992-059 (12/8/05) 32 The Coleman Company , Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U .S.A. 1-800-356-3612 • TDD: 316-832-8707 © 2005 The Coleman Company , Inc. All r ights reserved. Coleman ® and are registered trademarks of The Coleman Compan y , Inc. Coleman Gas Barbecue Grill 5/1 Y ear Limited W arranty For W arranty , Service and [...]