DCS BGB30-BQR manual

THE PROFESSIONAL 30” BGB GRILL Use a nd Ca re Guide MODELS: BGB30-BQR[...]

1 Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have dev eloped this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new applianc e for years of safe and enjo yable cooking . To help ser ve y ou better , please fill out and subm[...]

2 SAFET Y PRACTICES & PRECA UTIONS .......................................................................................................3-5 GRILL MODELS ................................................................................................................................................................6 GAS REQUIREMENTS ............[...]

3 IMPORT ANT SAFET Y NO TICE: Cer tain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity . This “Over filling” may create a dangerous cond it ion. “Over filled” tanks can build up excess pr essure. As a safety device, the tanks pressure relief valv e will ve nt propane gas vapor t[...]

4 F or personal safety , wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cook- ing. Only cer tain types of glass, heat-proof glass ceramic, ear thenware , or other glazed utensils are suit- able for grill use. Use of thes[...]

5  When using the open top burners always use flat bott omed utensils which are large enough to cov er the burner . Adjust the flame so that it heats only the bottom of the pan to a void ignition of clothing. Position handles inwar d away from open edges of the unit to av oid burns associated with unintentional spillov ers. Hold the handle of th[...]

6 R O T I S S E R I E BGB30-BQR GRILL MODELS[...]

7 Ve rify the type of gas supply to be used, either natural or LP , and mak e sure the marking on the appliance rating plate agr ees with that of the supply . The ra ting plate is located on the inside back wall of the Grill. Never connect an unregulated gas line to the appliance . An installer supplied gas shut-off valve must be installed in an ea[...]

8 LP GAS HOOK UP ( T YPE 1 OR QC C1 REGULA T O R): Grills orificed for use with LP gas come equipped with a high capacity hose/regulat or assembly for c onnection to a standard 20 lb . LP c ylinder ( Type 1). The LP tank is not included. Co nnec tion: 1/2" NPT male with a 3/8" Flar e adapter (included). LP Hose with a quick disconnect and[...]

9 INSULA TED JACKET : Do not install the Grill under ov erhead unprotec ted combustible c onstruc tion. If the Grill is to be placed into a combustible enclosure use only the DCS insulat ed jacket which has specifically been designed and tested for this purpose and is a vailable from your dealer . Loc at ion: When determining a suitable location ta[...]

10 IMPORT ANT: It is recommended that a minmum of 10 sq. inches of ventilation opening be provided for both the left and right sides, as well as the back of enclosure (fig. 3A). In order to safely dissapate unburned gas vapors in the event of a gas supply leak. WA R N ING: Note specific built in enclosure ventilaiton requirments. See tex t and fig [...]

11 grill exhaust 3" (to non-combustible construction / minimum lid clearance), 12" (to combustible construction) 10-1/16" 22-3/4" 25-1/2" 3/4" 2" 13-3/4" Standard lay out for non-combustible enclosure: NOTE: If using a backguard apron or rear wall, locate electrical ser vice on the right hand side for rotisse[...]

12 GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be per formed at the installation site due t o possible mishandling in shipment, or excessiv e pressure unk nowingly being applied to the unit. Periodically check the whole system for leaks , or immediately che[...]

13 INST ALLER FINAL CHECKLIST: GRILL BURNER FLAME HEIGHT : To access the grill burner air shutters first remov e the valv e panel by removing it the same wa y as described on page 12, section “Before T esting” .W ith a screw driver , loosen the lock-screw on the face of the air shutter . Light the burner and adjust according to the directions b[...]

14 Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however , variations in the local gas supply or a conv ersion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the r otisserie burner) should be visually checked and compared to that of the[...]

15 GRILL: Each grill section consists of a large stainless steel burner , stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate . Each burner is rated at 25,000 Btu/hr . Below the burners there is a stainless steel heat baffle which reflects usable heat upward into the c[...]

16 REPLACEMENT OF REGULA T ORS AND HOSE T he pressure regulat or and hose assembly supplied with the unit must be used. The replacement pressure regulators and hose assembly must be the type specified by the manufacturer . Do not use the grill if the odor of gas is present. I f the unit is LP , screw the regulator into the tank and leak check the h[...]

17 Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect co oking uses heat from adjacent burners to cook food and in many cases , reduces the possibility of ov ercook ed or overly bro wned food. Foods most appr opriate for indirect grilling included breads, thicker pieces of chicken or steaks . TO[...]

18 USING THE RO TISSERIE T he grill rotisserie system is designed to c ook items from the back using infrared heat. The location of the burner allows the placement of the r otis basting pan (included) beneath the food to c ollect juices and drippings for basting and gra v y . To flavor the contents of the basting pan, you can add herbs, onion, garl[...]

19 IMPORT ANT: Never have the grill burners (bottom burners) on during R otisserie cooking. It will burn your meat and mak e it very dr y . Use only one thing on at a time, grill or rotisserie. PREP ARA TION Recommended: De ntal floss or butcher string , scissors, broiler pan (bottom only), pliers, instant read thermometer , foil, and hot pads. Wo [...]

20 USING THE RO TISSERIE C OOKING ON ROTISSERIE 1. Place prepared rod into motor , lay across to other side in groov e. (Fig .27) 2. V erify placement as shown in F ig. 28. 3. Ignite Burner , star t Rotisserie Motor , and keep on High for cooking all meats on the Rotisserie. 4. T o check temperature , turn off motor , turn temperature to low while [...]

21 USING THE RO TISSERIE TO LIGHT THE RO TISSERIE BURNER: T he location of the rotis burner makes it more susceptible to str ong wind conditions, more so than the protected grill burners. For this reason y ou should av oid operating the rotis during windy conditions. As an added safety feature we ’ve equipped the burner with an aut omatic safety [...]

22 CAR E AND CLEANING BA T TERY REPLACEMENT : 1. Remove drip pan. 2. Open car t door . 3. Pull battery downwards (T his may require use of pliers.) 4. Re-install upward and push to snap - F ig. 32. (Polarity is shown in Fi g. 33). NO TE: Batter y condition should be checked at least onc e a year . GRILL GRA TES: T he easiest way to clean the grill [...]

23 GRILL BURNER: Remove the grill gr ates, then lif t out the grill radiant tra y . Grasp the burner , pull it up and slightly to the r ear of the unit so the burner head comes off the brass orifice at the fr ont, angle the burner sideways, and remov e. Grill burner cleaning: Clean the exterior of the burner with a wire brush. Clear stubborn scale [...]

24 TROUBLESHOO TING BEFORE CALLING FOR SERVICE: If the grill does not function properly , use the following checklist before contacting your dealer for service. Y ou may sav e the cost of a service call. T roubleshooting is for general purposes only . If the problem persists and you f eel you require service, contact your dealer or the nearest auth[...]

25 ITEM DESCRIPTION P ART NO. 1G ra te BGB30 19503-01 1a Grate BGB30 19503-02 2R adiant Assembly BGB-30 33248 2a Radiant Cap 33246 2b Radiant 33245 3C er amic Rods 9.50 32224 4T ube Burner 12285 5H eat Shield , Fir e B ox 41190 6M anifold Assembly BGB30-BQRL 33177-01 BGB30-BQRN 33177-02 TEM DESCRIPTION P ART NO. 7W asher 15005-15 8S crew 15003-15 9[...]

26 GRILL BOD Y P ARTS LIST ITEM DESCRIPTION P ART NO. 9S er vice P anel, BGB30 33218 10 Firebo x, BGB30 33290 12 Bottom/Back P anel,BGB30 33208 14 Landing L edge, BGB30 33207 15 Rack Roller 14197-02 16 Fr ont Baffle, BGB30 33213 17 Safety Valv e B ox 33068 19 Drip P an Assembly , BGB30 33178 21 Screw 15002-17 22 Keps Nut 15021-04 23 Nut 15004-09 24[...]

27 ITEM DESCRIPTION P ART NO. 16 Bolt 15003-21 17 Bulb 16235 18 Rotisserie, Motor Assembly Ri ght Side Mounting (Standar d Configuration) 33060-01 Le ft Side Mounting (Special Order) 33060-02 19 Rotis Block 14155 20 Rotis Mounting Arm 14161 21 Screw 15003-09 22 Bracket , Rotis Support R/H 33173-01 23 Bracket , Rotis Support L/H 33173-02 24 T ube Sa[...]

28 30 GRILL CART P ARTS LIST ITEM DESCRIPTION P ART NO. 1S i d e S h elf T ray 41067 2S ide Shelf End Cap 14205 3S ide Shelf Assembly 18212 4B olt 15003-06 5L eft Body P anel 33275 6R ear Body Panel 33272 7R ight Side Body Panel 33330 8D oor Header 33277 9R etainer T ank 33278 10 Fr ame Cart W/A 33329 11 Hex Bolt 15003-06 12 5” Caster w/o Brake 1[...]

29 CA RT ASSEMBL Y INSTRUCTIONS IMPOR T ANT : THE CART MUST BE ASSEMBLED BEFORE ANY GAS C ONNECTION CAN BE MADE. T OOLS REQUIRED (not included): Phillips Head Screwdriv er . 7/16” Wrench or Socket, Protective Glo ves T o Be W orn BEFORE ASSEMBLING THE CART: STEP 1: Remov e pack aging a) Cut shrink wrap and banding material off . b) Remove t op ca[...]

30 CA RT ASSEMBL Y INSTRUCTIONS STEP 5: Grill placement onto cart A) Remove drip tr ay/pan for easier handling .Place grill head on car t B) Slide back C) Ease over r ear flange D) Secure with screws E) Install bolts from Step 4 . Aft er head is in place, install bolts omitted from Step #4 and tighten all bolts on bracket. NO TE: The bolt secures t[...]

31 CA RT ASSEMBL Y INSTRUCTIONS IMPOR T ANT Please see Grill Use/Care Guide for proper gas hookup , testing, and safety precautions before using the Professional Grill. CO N V ENIENCES: Easy lowering of side shelf STEP 8: Gas h ook up - LP hookup A ttach LP gas line connector hose assembly (as shown in “LP Gas Hookup ” section - Use/Care Guide)[...]

32 WIRING DIA GR AM BGB30-BQR MODELS Burner Electrodes #16281-02 #16281-03 I/R Burner Electrode #16568 Ignition Switch #18353 9 V olt Batter y #18354 #16438-04 #16438-04 #16438-01 Ignition Module Wiring Diagram P/N # 18529[...]

33 SERVICE HOW T O OBT AIN SERVICE: F or warrant y service, contac t DCS Customer Service at (888) 281-5698. Befor e you call, please have the f ollowing inf ormation ready :  Model Number  Se rial Number  Date of installation  A brief description of the problem Y our satisfaction is of the utmost impor tance to us. If a problem cannot [...]

34 WA R R A N T Y L ength of Warr ant y: One (1) Y ear F ull par ts and Labor Cov ers the entire product Fi ve (5) Y ear co mprehensive warranty cov ering the porcelainized cast iron rangetop burners , grill radiant assemblies, and drip pans. Should structural deterioration occur to the degree of non-per formanc e, a replacement will be furnished. [...]

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Pa rt No. 17711 Rev. A Litho in USA 9/02 Litho in USA 09/2001 As produc t im provement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. 5800 Skylab Road, Huntington Beach, CA 92647 Te l: 714.372.7000 • F ax: 714.372.7001 Cu stomer Ser vice: (888) 281-5698 www .dcsappliances.com[...]