GE FVR-C9S-7UX manual

1 FVR-C9S-7UX Instruction Manual FVR-C9S-7UX Drive Series Single-phase 240 V AC Input T ype[...]

2 FVR-C9S-7UX CAUTION • Make sure that you r ead this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. • Please make sure that this instruction manual accompanies the drive to the end user . • Keep this instruction manual so that it will always be available for the duration of the drive’ s operat[...]

3 FVR-C9S-7UX Thank you for pur chasing the Fuji “FVR-C9S” drive marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is pr ovided for the conve- nience of the end user . Please be sure it accompanies the drive. CONTENTS 0. Safety Pr ecautions .................................... 4 1. Inspect[...]

4 FVR-C9S-7UX 0. Safety Precautions Before carrying out installation, wiring, mainte- nance or inspection of the drive, read this in- struction manual thoroughly to gain a full under - standing of the correct operation pr ocedures. Make sure that you have r ead all product details, safety information, warnings and cautions before use. The following[...]

5 FVR-C9S-7UX CAUTION: Do not touch the cooling fins, as they become hot during drive operation. Because it is relatively easy to set the drive to high speed operation, be sure to check the capacity of the motor and the equipment being operated before changing the drive function setting. The drive braking function cannot be substituted for mechanic[...]

6 FVR-C9S-7UX 1. Inspection Upon Receipt Please inspect the following items upon r eceipt of your drive. • Check the name plate to insure the specifica- tions correspond to those or dered. • Inspect the unit for damage which may have occurr ed during shipping. If you have any problems or questions r egarding the drive, please contact the near e[...]

7 FVR-C9S-7UX 1. T ype 2. Phase: 1AC - Single-phase 3. V oltage range: 220V - 240V AC200V Series 4. Frequency: 50/60Hz 5. Rated output capacity 6. Rated output curr ent 7. Output fr equency range: 1- 120 Hz 8. Serial No. 2. Part Names 1. Drive Cover 2. Keypad Panel 3. Frequency Setting VR 4. Mounting Scr ew Holes 5. Drive Cover Scr ew PRG RESET FUN[...]

8 FVR-C9S-7UX 4. Specifications Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 Rated capacity 2 [kVA] 0.27 0.5 0.87 1.5 2.7 Voltage [V] Three-phase 220-240V 50/60 Hz (Output voltage is proportional to input voltage) Output Rating Rated current [A] 0.66 1.2 2.1 3.7 6.4 Overload current rating 150% 1 min. [...]

9 FVR-C9S-7UX Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 Frequency setting Key operation: Setting with UP/DOWN keys Potentiometer: Terminal for 1-5K ohm VR is provided Analog signal: 0-5 VDC 0-10 VDC (resistance = 12k ohm) 4-20 mA (resistance = 250 ohm) Display Run mode Output frequency is displayed.[...]

10 FVR-C9S-7UX 5. External Dimensions Rated Current External Dimensions: inches (mm) DWG No. Type [A] D D1 D2 FVRF12C9S-7UX 0.66 3.37 (85.5) 0.89 (22.5) 0.39 (10) FVRF25C9S-7UX 1.2 3.56 (90.5) 1.08 (27.5) 0.59 (15) DWG 1 FVRF50C9S-7UX 2.1 3.96 (100.5) 1.48 (37.5) 0.98 (25) FVR001C9S-7UX 3.7 5.53 (140.5) 2.46 (62.5) 1.97 (50) 3.15 (80) 2.64 (67) 2 -[...]

11 FVR-C9S-7UX Rated Current External Dimensions: inches (mm) DWG No. Type [A] D D1 D2 FVR002C9S-7UX 6.4 5.53 (140.5) 3.05 (77.5) 2.56 (65) DWG 2 7-'005 3.86 (98) 2 - dia. 0.20 (2 - dia. 5) 0.24 (6.2) 0.18 (4.5) 0.24 (6.2) DWG 2: FVR002C9S-7UX 0.24 (6) 0.45 (11.5) TERMINAL M3.5 D1 0.24 (6.2) 0.24 (6.2) D D2 0.24 (6.2) 4.65 (118) 4.21 (107) 4.3[...]

12 FVR-C9S-7UX Mounting plate: Heat sink temperatur e will reach +90 ° C during operation. Please use thermostable material for drive mounting plate. Multi-mounting: When 2 or mor e drives are installed within the drive switchboar d, ar - range them side by side, keeping space (shown in the above figur e) between each drive. If the drives must be [...]

13 FVR-C9S-7UX 4) Arrange the main cir cuit and the control cir cuit wiring as follows. 1. Motor coast-to-stop 2. Reset signal 3. Reverse-direction operation command 4. Forwar d-direction operation command 5. External alarm 6. Frequency setting VR 7. Combined alarm r elay output Note 1) FWD and THR ar e connected to CM at the factory . In this cond[...]

14 FVR-C9S-7UX 8. Basic Wiring Diagram 1) Keypad Panel Operation From the factory , the drive is set for fr equency control by means of the potentiometer contr ol knob on the keypad panel. The RUN/STOP function of the drive is contr olled by the RUN/ STOP keys on the keypad panel. * PE terminal blocks for the drive and motor should be pr ovided in [...]

15 FVR-C9S-7UX 2) External Signal Operation Ensure that the connection is as shown in the following diagram in case of operating the drive by means of external frequency setting potentiometer or contact signal. Note 1) Set function F02 to 1. Note 2) In case of using an external frequency setting potentiometer , disconnect the potenti- ometer connec[...]

16 FVR-C9S-7UX CAUTION: The control cir cuit terminal wiring should be kept as far as possible from the main cir cuit wiring to prevent operational err or due to noise interference. Never install them in the same duct or conduit. (A separation distance of 4 inches [10cm] or more is r ecom- mended.) If the control cir cuit wiring must cross the main[...]

17 FVR-C9S-7UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Main Circuit L1, L2 Commercial power supply input terminals For connection of 1-Phase 220 to 240V commercial power supply U, V, W Drive Output Terminals For connection of a 3-Phase motor E (G) Drive Grounding Terminals Grounding termina[...]

18 FVR-C9S-7UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Output for Motor FM Analog Monitor Outputs + 10VDC between FM and CM terminals. When frquency setting is equal to the maximum frequency setting, outputs + 10VDC at 150% current when monitoring output current. • Two DC voltmeters (inte[...]

19 FVR-C9S-7UX 11. Operation Pre-Operation Inspection • Check for wiring err ors. • Check that all loose wir e stands, metal chips and unnecessary scr ews, etc. have been r emoved. • Check that no scr ews, terminals, etc. are loose. • Check that the wire ends of crimp terminal are not in contact with other terminals. T est Run Check Points [...]

20 FVR-C9S-7UX Selecting Operation Method With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for fr equency setting. Fre q uenc y Settin g Function Code settin g 1 F 01= 0 2 02= 0 F 01= 1 3 F 01= 0 4 02= 1 F 01= 1 C92-07 * The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN key[...]

21 FVR-C9S-7UX Controlling Method for Keypad Panel 1) Monitor change During the normal mode, fr equency display and output curr ent display can be changed by pressing the FUNC/DA T A key . 2) Run/Stop When F02 is _ _ 0): Pr ess RUN to run drive; press STOP to stop drive. 3) Frequency change When F01 is _ _ 0: Press UP to incr ease frequency; press [...]

22 FVR-C9S-7UX Method Operation Procedure Display 1 PRG/RESET Press this key to switch to the program setting mode. 60 . 0 F0 0 2 UP/DOWN Press UP key or DOWN key to select function code F0 1 3 FUNC/DATA Press this key to display function code. 1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 FUNC/DATA Press this key to store [...]

23 FVR-C9S-7UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F00 Data protection 0: Data change possible 1: Data change not possible —— 0 N o F01 Frequency Command 0: Keypad panel (UP/DOWN keys) 1: Analog input (VR, DC0 - 10V or DC4 - 20mA) —— 1 N o F02 Operation Command 0[...]

24 FVR-C9S-7UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F15 Motor Running Sound 0 - 5 (code) — — 5 Yes F16 Fault Memory The current and previous 3 fault events are displayed in order of occurrence —— — N o F17 Data Initialization 0: Inactive 1: Reset to the initial [...]

25 FVR-C9S-7UX F 0 0 Data Protection The set data can be locked so that it will not be changed by mistake. 0 Data change possible 1 Data change not possible To change data simultaneously press the STOP key and either the UP/DOWN key. F 0 1 Frequency Command Either of the following two frequency setting methods can be selected. 0 Keypad panel settin[...]

26 FVR-C9S-7UX F 0 7 Torque Boost Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 1 2 Low 3 1 High 8 Set to match this when using a Fuji FV motor designed for use with a drive. F 0 8 Electronic Thermal Overload Relay Either of the following two can be selected. 0 Inactive 1 Act[...]

27 FVR-C9S-7UX Derating characteristics for the continuously allowable current 1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2 110 - 100 - 90 - 80 - 70 - 60 - 50 - 40 - 30 - 20 - 10 - 0 - 0 10 20 30 40 50 60 70 8 0 Drive frequency (Hz) Setting value Continuously allowable current 105% 30% 110 - 100 - 90 - 80 - 70 - 60 - [...]

28 FVR-C9S-7UX F 1 0 Restart After Momentary Power Failure It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. 0 Inactive While stopped: Stopped condition is maintained even after power supply has been restored. While running: After power supply has been restored. LU is lit and an[...]

29 FVR-C9S-7UX F 1 4 Starting Frequency The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function. 1 1 Hz 6 6 Hz Set to 2 Hz when using a high speed motor. F 1 5 Motor Running Sound The sound of the motor operation can be changed by changing the carr[...]

30 FVR-C9S-7UX F 1 7 Data Initialization Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory. From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1. By pressing FUNC/DATA in this state, the data will be reset to the value set at the f[...]

31 FVR-C9S-7UX F 2 4 High Limiter F 2 5 Low Limiter The upper and lower and lower limits of the output frequency can be set. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 100 If the value set for low limiter is higher than that set for the high limiter, the high limiter will take priority and the low[...]

32 FVR-C9S-7UX F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3) Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during dri[...]

33 FVR-C9S-7UX F 3 2 FM Terminal Output Level Calibration Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale 99 Approximate DC 10.3V at full scale Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable. F 3 3 FM Terminal Function Se[...]

34 FVR-C9S-7UX Function Explanation Display Alarm Output Momentary Overcurrent Protection OC1 OC2 OC3 Yes Overvoltage Protection Detects overvoltage of DC intermediate circuit and stops drive. OU Yes Undervoltage Protection Detects undervoltage of DC intermediate circuit and stops drive. LU Yes* Protection against overheating of cooling element Det[...]

35 FVR-C9S-7UX 15. W arranty Parts and Service The purpose of the following section to provide specific instructions to the user of the FVR-C9S-7UX drive r egarding warranty administration and how to obtain assistance on both in-warranty and out-of-warranty equipment. If assistance is requir ed to determine war - ranty status call: T echnical Servi[...]

36 FVR-C9S-7UX In-Warranty Failure Checklist To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: Serial No.: Start-Up Date: Failure Date: Status When Failure Occurred (check one): Power-Up Running Accel Decel Explanation [...]

37 FVR-C9S-7UX 16. Electromagnetic Compatibility (EMC) 1. General In accor dance with the provisions described in the Eur opean Commission Guidelines Document on Council Dir ective 89/336/EEC, Fuji Electric Co., Ltd. has chosen to classify the FVR-C9S-7UX range of drives as “Com- plex Components”. Classification as “Com- plex Components” al[...]

38 FVR-C9S-7UX 6) It is important that all lead length ar e kept as short as possible and that incoming mains and outgoing motor cables ar e kept well separated. 7) Segregate power cables fr om control wiring as possible as you can, and avoid parallel cable runs to minimize “noise cou- pling”. Wher ever runs of power and control cable must cros[...]

39 FVR-C9S-7UX *1 *2 Single phase 50/60 Hz power supply HRC Fuses or circuit breaker Input contactor Noise filter (foot mounted) Drive 1 turn Ferrite ring L N PE L’ N’ L1 L2 U V W Enclosure E Screen Basic Standards: EN55011 Class B Screening must be electrically continuous and earthed at the enclosur e and the motor . *1and *2: These connection[...]

40 FVR-C9S-7UX Fig. 3 Recommended installation detail inside the enclosure RFI FIL TER Power supply single-phase 220-240V 50/60 HZ L N PE L’ N’ L1 L2 U V W 30C 30B 30A [13] [12] [11] Alarm Signal 3 2 1 Frequency setting Potentiometer [FM] [CM] (CM) (FWD) (REV) (THR) (EX) (RST) Control input M E Armored or screened cable Enclosure Housing Analog[...]

41 FVR-C9S-7UX[...]

42 FVR-C9S-7UX 17. EC Declaration of Conformity W e Fuji Electric Co., Ltd. Suzuka Factory 5520 Minami tamagaki-cho Suzuka-city Mie-ken JAP AN declare under our sole r esponsibility that the following products Product identification • Product : Inverter • Brand : Fuji Electric • Model/T ype : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A[...]

43 FVR-C9S-7UX W e Fuji Electric Co., Ltd. Suzuka Factory 5520 Minami tamagaki-cho Suzuka-city Mie-ken JAP AN declare under our sole r esponsibility that the following pr oducts Product Identification • Product : Inverter • Brand : Fuji Electric • Model/T ype : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A to Z) to which this declaration[...]

44 FVR-C9S-7UX INR Si47-0459 b-E Printed in Japan GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, V A 24153 1-800-543-6196 Internet Address: http://www .ge.com[...]