Grindmaster AM-344-04 manual

Shuttle ® Brewer & Airpot/Shuttle ® Brewers Operation and Instruction Manual For Models PB-330, PB-430, PBVSA-330, PBVSA-430, PBIC-330, PBIC-430, PB330E 230V , PB-430E 230V , PBVSA-330E 230V , PBVSA-430E 230V , PBIC-330E 230V , PBIC-430E 230V T able of Content s W arning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installatio[...]

[...]

W arning Labels The following warning labels were on your dispenser when it was shipped from the factory . They should remain on your dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replacement label immediately . Part # A546-445 Located on front splash panel and lid of machine. Located on PB[...]

Page 4 Shuttle Brewers & Airpot/Shuttle Brewers Inst allation W ARNING ELECTRIC SHOCK HAZARD! Inst allation of this appliance should be performed by qualified service personnel only . Improper inst allation could result in electrocution. Set-Up/Position 1) Remove the brewer from the packing material and att ach its legs. 2) Position the brewer [...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 5 Inst allation (cont.) Electric Hook-up The brewer is designed to operate at the specified voltage on the nameplate with a tolerance of ± 10% for volt age deviation. It is very important that the power line to the brewer be checked to make sure that the volt age is within 10% of the brewer ’s ra[...]

Page 6 Shuttle Brewers & Airpot/Shuttle Brewers  Operation CAUTION HOT LIQUID HAZARD! W ater used for brewing coffee is very hot. Use caution when brewing, pouring, or transporting coffee. Accident al spills may result in severe burns. 1) Place an empty , warm Shuttle on the shelf, under the brew head. T urn on the warmer if available. 2) If[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 7 Adjustment s All adjustments to machine are accessible through the front display(s). Refer to specifics below and the Programming Routine section. All values are preset at the factory and may vary brewer to brewer . T emperature Adjustment T ank temperature can be adjusted from 170°F – 205°F ([...]

Page 8 Shuttle Brewers & Airpot/Shuttle Brewers Adjustment s (cont.) Byp ass “b-P” Brewer contains a byp ass valve to control the amount of water to bypass cof fee grounds and dilute the final brew . Bypass is available on Large and Medium brew cycles. Within the Programming Routine, the percent of the total brew volume to be byp assed can [...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 9 Programming (All values are preset at the factory and may vary brewer to brewer .) Settings Routine Programming For All Brewer Settings and Large Portion (refer to T able 1) 1 1. Press and hold both “up” and “down” arrows for 5 seconds. 1 2. All three “brew” lights will flash. 1 3. Pre[...]

Page 10 Shuttle Brewers & Airpot/Shuttle Brewers Programming For All Brewer Settings and Large Portion (cont.) T able 1 ADJ US T OR TO LOW-TEMP/NO-BRE W NO-BREW LOW- TEMP/ BYPASS RA TIO ADVAN CE ) BYPASS % (OFF, 1 -33) BYPASS RA TIO (0. 20-1 .25) BYPASS (MAX CHA NGE DEPENDI NG ON RATIO # of seconds sh own PULSE ON TIME (0 :05-0: 60) # of second[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 11 Programming (cont.) Settings Routine Programming For Medium : Brew Time, Pulse Brewing & Byp ass (refer to T able 2) 1 1. Press and hold both “up” and “down” arrows for 5 seconds. 1 2. All three brew lights will flash. 1 3. Press “Medium Brew” button. Only “Medium” ready light[...]

Page 12 Shuttle Brewers & Airpot/Shuttle Brewers Programming (cont.) Settings Routine Programming For Small : Brew Time & Pulse Brewing (refer to T able 3) 1 1. Press and hold both “up” and “down” arrows for 5 seconds. 1 2. All three “brew” lights will flash. 1 3. Press “Small Brew” button. Only “Small” ready light illum[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 13 Cleaning W ARNING Burn Hazard! Hot liquids and surfaces are present in this equipment. T o avoid burns use caution when cleaning. Rinse hot p arts with cold water before cleaning. Use gloves or a heavy cloth when removing hot p arts from brewer . Af ter Each Brew: 1) Dispose of grounds and rinse [...]

Page 14 Shuttle Brewers & Airpot/Shuttle Brewers Service The rest of this manual contains information to aid the service person who is working on this equipment. This page has information on performing common service tasks . Following this is the T roubleshooting section which can help diagnose problems which are divided into three basic system[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 15 Special Control Functions User Lockout User Lockout is achieved via the position of the LOCK jumper on the board header . Locate the header on the board (shown below) and place the jumper in the desired position. In the Locked position all menus in this document are locked out, and the unit will [...]

Page 16 Shuttle Brewers & Airpot/Shuttle Brewers Factory/Field T est Menu (cont.) Step Function Operation Description 1 LED T est All LEDs ON V erify that all LEDs turn on. 2 Firmware V ersion Display firmware version Shows the software version of the control. 3 Date Code Not used Not used 4 EEPROM V ersion Not used Not used 5 Non Reset able Un[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 17 T roubleshooting The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems. For each problem, the possible causes should be checked in the order shown until the exact nature of the problem is de[...]

Page 18 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy T ank does not refill • No electrical power to equipment • No water supplied to equipment • No power to control board • No power to control board and transformer not powered. • No power to control boa[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 19 T roubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy T ank does not refill • Fill valve or control board is faulty • Check to ensure proper connection between 6 pin connector and con- trol board. Check for proper connections at fill valve terminals. Drain 1 g[...]

Page 20 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Heating Problems Problem Possible Causes Service Check Remedy T ank does not heat • Low (long) electrode coated with lime or faulty . • Connection from control board to tank body faulty . • Connections from control board to heater relay faulty . • Line voltage con[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 21 T roubleshooting (cont.) Heating Problems Problem Possible Causes Service Check Remedy T ank does not heat • Contactor faulty . • Heater faulty . • Control board is faulty . • Ensure that coil on contactor is energized by ensuring that there is proper voltage between the brown and white w[...]

Page 22 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Brewing Problems Problem Possible Causes Service Check Remedy Brew volume too large or too small • S prayhead clogged. • Brew valves clogged with lime deposits. • W ater supply pressure or flow rate not adequate. • Visually check for clogging of holes in brewhead.[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 23 T roubleshooting (cont.) Brewing Problems Problem Possible Causes Service Check Remedy Brew cycle will not st art • Controller faulty . • Check to see that the power is supplied to the controller by following instructions given in the T roubleshooting section on Filling Problems. Once touchpa[...]

Page 24 Shuttle Brewers & Airpot/Shuttle Brewers ITEM DESCRIPTION P ART # Reference Front View Picture: 1 Controller PB Single A530-056 ( prior to May 2007) ; A530-059 (after May 2007) 2 Relay , Heater 24vdc A531-072 ( prior to May 2007) ; A71450 (af ter May 2007) 3 V alve, Inlet 24vac A537-189 4 T erminal Block A531-035 5 S pray Head APT400-01[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 25 Front V iew (refer to key on page 24) 2 1 7 3 4 6 Lower W armer (refer to key on page 24) (PB-430 pictured) 23 23 22 21 20 21 22 5 (prior to May 2007) 6 5 1 7 3 4 2 (af ter May 2007)[...]

Page 26 Shuttle Brewers & Airpot/Shuttle Brewers T op View (refer to key on p age 24) 42 30 34 T ank Lid (refer to key on page 24) 3 Heater Model shown 50 52 51 50 36 35 38 35 32 36[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 27 ITEM DESCRIPTION P ART # 1 Faucet Model ES A537-053 2 Shank w/ Chrome Bonnet A522078 3 Gauge Assembly A718-018 4 Kit, Shuttle Lid A725-092 S.S. Shuttle Cover (not shown)* A713-027 5 Lid Retaining Clip A548-142 6 Lid S topper w/ O-Ring A548-140 A61365 * S.S. Cover used until August 2001 5 6 4 3 2 [...]

Page 28 Shuttle Brewers & Airpot/Shuttle Brewers VS-1.5S VS-S 3 1 8 5 2 9 6 7 4 5 1 4 6 2 3 7 8 ITEM NO. Title PART NUM BER VS-1.5S/QTY. 1 Stand Body A548-157 1 2 Tray for Stand A548-159 1 3 Vacuum Shuttl e VS-1. 5 1 4 Sta nd Base A548-158 1 5 Tray Top A517-018 1 6 Self-Tapping Screw .5" A539-217 4 7 Rubber Foot A548-161 4 8 Plastic Insert[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 29 These cleaning and sanitizing instructions are only a guideline to be used for the cleaning and sanitizing of the VS-1.5S and VS-S with VS-1.5. In-house cleaning and sanitizing methods may be more effective. Grindmaster assumes no responsibility for the food born illness and/or sickness caused by[...]

Page 30 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram - Precision Brew 430 Series Models PB-430, PBVSA-430, and PBIC-430 Prior to May 2007[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 31 Wiring Diagram - Precision Brew 330 Series Models PB-330, PBVSA-330, and PBIC-330 Prior to May 2007[...]

Page 32 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram PB-430E 230V , PBVSA-430E230V , PBIC-430E 230V (Single or Three Phase Models) Prior to May 2007[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 33 Wiring Diagram PB-330E 230V , PBVSA-330E 230V , PBIC-330E 230V Brewers Prior to May 2007[...]

Page 34 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram - Precision Brew 430 Series Models PB-430, PBVSA-430, and PBIC-430 After May 2007[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 35 Wiring Diagram - Precision Brew 330 Series Models PB-330, PBVSA-330, and PBIC-330 After May 2007[...]

Page 36 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram PB-430E 230V , PBVSA-430E230V , PBIC-430E 230V (Single or Three Phase Models) After May 2007[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 37 Wiring Diagram PB-330E 230V , PBVSA-330E 230V , PBIC-330E 230V Brewers After May 2007[...]

Page 38 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram - Heater Configuration (3 Heater)[...]

Shuttle Brewers & Airpot/Shuttle Brewers Page 39 Wiring Diagram - Heater Configuration (1 Heater)[...]

Grindmaster® Coffee Grinders and Br ewers • PrecisionBr ew™ Brewing Systems • Espr essimo® Espresso Machines Crathco® Hot Beverage Dispensers • Crathco® Cold and Frozen Beverage Dispensers • AMW Cof fee and T ea Systems T el (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 (USA & Canada only) P .O. Box 35020 • Louisville[...]