Grizzly G0605X/G0606X manual

MO DE L G0 60 5 X / G0 60 6 X EX TR EM E SE RIE S 1 2 " T A B L E S A W O WNER'S MA NU AL COPYRIGHT © O CTOBER, 20 0 6 BY GRIZ ZL Y IND USTRIAL , I NC. R EVISED OCTOBER, 2 007 ( BL) W AR NI NG : NO P OR TI ON OF T HI S MA NUAL MA Y BE REPR OD UCE D I N AN Y SH APE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND US TR IA[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

SECTION 4: OPERATIONS ........................................................................................................... 29 Operation Safety ...................................................................................................................... 29 Basic Controls ...............................................................[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines. If you have any service questions or par[...]

- 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw MOD EL G0 6 05 X 1 2 " E X TREME SE RIES T ABL E SA W Customer Ser vic e #: (57 0) 5 46 - 966 3 • T o Order Call: (8 0 0) 523- 4777 • F a x #: (80 0) 4 38 - 5901 MA CHINE D A T A SHEE T Overall Dimensions: Table Height ............................................................[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -5 - MOD EL G0 6 0 6 X 1 2 " E X TREME SE RIES T ABL E SA W Customer Ser vic e #: (57 0) 5 46 - 966 3 • T o Order Call: (8 0 0) 523- 4777 • F a x #: (80 0) 4 38 - 5901 MA CHINE D A T A SHEE T Overall Dimensions: Table Height ............................................................[...]

- 6 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Figure 1. G0606X identification. A. Front Rail B. Outfeed Table C. Blade Guard and Splitter D. Miter Gauge E. Fence F. Fence Scale Indicator G. Front (Main) Extension Table H. Fence Lock Handle I. Support Leg Identi fi cat ion J. Tool Chest (Optional) K. Blade Tilt Handwheel & Lock[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 7 - 4. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust can cause severe respiratory illnesses. 5. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing loss. 6. WEAR PROPER APPAREL. DO NOT wear loose[...]

-8- G06 05X /G 06 06X E x treme Series 1 2" T able Saw 7. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 8. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 9. KEEP[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -9 - Like all m achines ther e is dang er associate d with the Mod el G 0 60 5X / G0 6 0 6X. Accide nts are fre quently cause d by lack of familiarity or failure to p ay at tention. Use t his machine with resp ect an d caution to lesse n the pos - sibility of op erator injury . I f normal safe[...]

- 1 0 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Below are tip s to av oid the most common causes of kick back : • Only cut workpieces with at least one smooth and straight edge. DO NOT cut warped, cupped or twisted wood. • Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, a kickback will likely o[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 1 - The f ollowing is a list of common definitions, te rms and phrases used throughout this manual as they r elate to this table s aw and woodworking in general. Be come familiar wit h these terms for assembling, adjusting or operating t his machine. Y our safety is VERY impor tant to us a[...]

- 1 2- G060 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Operati on S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Fu ll Loa d Ampe rag e Dra w Draw G06 05X @ 2 20 V .................................. 23 Amps G06 06X @ 220 V .................................. 1 9 Amps G06 06X @ 440V* ................................. 1 0 Amps Ci rcu [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 3 - Ex ten sio n Cord s (220 V Onl y) Using extension cord s may redu ce the life of t he motor . Instead, place the mac hine near a power source. If you must use an extension cord : • Use at least a 10 gauge cord that does not exceed 50 feet in length. • Ensure that the extension cord[...]

- 1 4 - G0 605X / G06 06X Ex treme Series 1 2" T ab le Saw W e ar safet y glasses dur- ing t he entire s et up pro - cess ! Th is mac hin e pr e se n ts se r io us inj ur y h a z a rd s to untrain ed users . Read through t his entire manu - al to b ecom e familiar with the controls and op era - tions b efore sta r ting th e machine ! Set Up Sa[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 5 - Mach ine In v ent or y The following components are included with each G0605X/G0606X. After all the parts have been removed from their packaging, you should have: Box Contents ( Figures 3 & 4 ) : Qt y A. Table Saw Unit ........................................... 1 B. Splitter/Guard[...]

- 1 6 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Outfeed T able In ve nt or y Box Contents : ( Figure 8 ) Qt y A . Out feed T able ............................................. 1 B. Low er Shelf ................................................ 1 C. Shelf End Plate ........................................... 1 D. Suppor t Legs .....[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 7 - Hard wa re Recogn iti on Cha r t[...]

- 1 8 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw Figure 9. Minimum working clearances. Fl oor Loa d Refe r to the Ma chine Dat a She et for t he weight and foot print s pec ific ations of your mach ine. Some resid ential floors may require additional reinfo rcement to suppor t both the machine and operator . Pl ace men t Loca tio n C[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 9 - Ex tens io n T able 2. Fasten the 79" rear rail to the table with five cap screws and lock washers as shown in Figure 11 . 3. Thread two M10-1.5 x 25 hex bolts with flat washers onto the right side of the table saw cabinet as shown in Figure 12 . Do not fully tighten the bolts. Fi[...]

-20- G 06 05X /G0 60 6X E xtreme Series 1 2 " T able Saw 5. While an assistant holds the extension table, fasten the 91 3 / 8 " front rail to the extension table with three flat head screws, flat washers and hex nuts ( Figure 13 ). Finger tighten for now. 6. Fasten the 79" rear rail to the extension table with three cap screws, lock [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 21 - Outfeed T able Compone nts and Ha rdware N eed ed : Qt y Out feed T able .................................................... 1 Low er Shelf ........................................................ 1 Shelf End Plate .................................................. 1 Suppor t Legs ....[...]

-22- G0605X / G06 06X Ex treme Series 1 2" T ab le Saw 3. Place the extension table assembly upright with the feet on the ground , align the slots in the extension table bracket with the rear rail mounting holes, then fasten the table to the rail with two M8-1.25 x 16 flange bolts and hex nuts shown in Figure 20 . Figure 21 . Fence tube mounte[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -23- Ar bor A 1 " or 5 / 8 " arbor c an be inst alled on the table saw , depend ing upon the ar bor size of the blade you want to install. T o chang e the arb or : 1. DISCONNECT THE SAW FROM POWER! 2. Remove the table insert, blade guard and splitter or riving knife, arbor nut, arbor[...]

-2 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw 4. While lifting up on the splitter pawls, insert the splitter into the bracket slot, and tighten the hex bolt to lock the splitter . 5. Reinstall the table insert and secure it with the screw removed in Step 2 . Figure 26 . Splitter installed. Bl ade Guard and Spl it ter Y ou MUST inst[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -25- Ri vi ng K n ife Revie w this section, ev en if your saw r iving k nife came pre- installed. Y ou must install the r iving knife or the split ter and blade guard before o perat - ing the table saw . Compone nts and Ha rdware N eed ed : Qt y Riving Knife ...................................[...]

-26- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw F ence Com ponen ts Compone nts and Ha rdware N eed ed : Qt y Fence K nob ....................................................... 1 Fence Resting Brackets .................................... 2 Flange Bolts M8 - 1 . 25 x 1 2 ................................. 2 T o inst all the fe nce kno[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 27 - The adjustments listed below have been per- formed at the factory and no further setup is required to operate the machine. However, because of the many variables involved with shipping, we recommend checking the fol - lowing adjustments to ensure the best possible results from your new [...]

-28- G0 605X / G06 06X E x treme Series 1 2" T able Saw 12. Model G0606X only: Verify that the power is not connected out of phase by starting/stop - ping the table saw and determining if the motor turns in the correct direction, using the criteria below: — If the blade turns clockwise (as standing in front of the table saw ), it is turning [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -29- Operati on Safe t y SE CTION 4 : OP ERA TIONS Ba si c Cont rol s The basic co ntrols for the table saw are shown in Figure 3 6 . Set ting u p for a t ypi cal op eration con - sists of the following four steps: 1. Make sure the blade tilt is correct. If it needs to be adjusted, loosen the [...]

-3 0 - G0 605X / G06 06X E x treme Series 1 2" T able Saw Dis abl in g On / O f f Swi t ch T o disable the saw and pr ev ent acci dental star tup , inser t the safe t y pin through the holes in the ON button, and insert the end of the chain int o the pin as shown in Figur e 37 . Figure 37 . Disabling switch. Safety Pin   ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -3 1 - Laminate blade features: • Best for cutting plywood or veneer. • 40-80 teeth. • Triple chip tooth profile. • Very shallow gullet.    Figure 41. Laminate blade. Dado Blades: There are two types of dado blades: stacked and wobble. • S[...]

-32- G06 05X /G 06 06X E xtreme Series 1 2" T able Saw Non- Thr ou gh & Th ro ugh Cuts No n-T hro ugh Cut s A non -through c ut is a sawing operation where the blade does not protrude above the top face of the wood stoc k. Since non-through cuts require the remov al of the blade guard and s plitter , the riving k nife must be installed. Da[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -33 - To make a rip cut: 1. Review Preventing Kickback on Page 10 and take the necessary precautions to pre - vent kickback. 2. If using natural wood, joint one long edge of the workpiece on a jointer. 3. DISCONNECT THE SAW FROM POWER! 4. Ensure that the blade guard and splitter or riving knif[...]

-3 4- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn - ing could result in serious personal injury "Crosscutting" means cutting across the grain of a natural wood workpiece. In other man-made materials, [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -35 - B la de T i lt / Be v e l C ut s When the blade tilt stop bolts are properly adjust- ed ( Page 50 ), the blade tilt handwheel al lows the o perator to tilt the blade to the left, anywhere between 0° and 45° . This is used most of ten when cut ting bev els, compound miters or chamfers. [...]

-3 6 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw 6. Raise the dado blade up to the desired depth of cut (depth of dado channel desired). When cutting deep dadoes, take more than one pass to reduce the risk of kickback. Figure 47. Stacked or wobble dado cut. The danger of kickback increases relative to the depth and width of a cut. Red[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -37 - Figure 48. Single-blade dado first cut. 7. Reconnect the saw to the power source and turn the saw ON . Allow the blade to reach full speed. 8. Perform the cutting operation. 9. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel ( Figure 49 ). Not[...]

-3 8- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Figure 51. Rabbet cutting. 7. Reconnect the saw to the power source and turn the saw ON . 8. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. 9. If the cut is satisfactory, repeat the cut with the final workpiece. The danger of kickback increases r[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -39 - Figure 53. Second cut to create a rabbet. 10. Adjust the saw blade height to intersect with the first cut. 11. Perform the second cut to complete the rab- bet. 6. Reconnect the saw to the power source and turn the saw ON . 7. When the blade has reached full speed, per- form a test cut wi[...]

- 40 - G0 60 5X/ G0 60 6 X E x treme Series 1 2" T able Saw Re saw Bar rie r The resaw barrier shown in Figure 5 4 holds the workpiece ve r tic al, keeps the workpiec e aligned with the fence, and keeps your hand s awa y from the blade. Figure 54. Resawing barrier. Components Needed for the Resaw Barrier: Hardwood or Plywood 3 ⁄ 4 " x 7[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 4 1 - 3. Pull an end cap off of the standard fence, then remove four hex nuts, flat washers, hex bolts and one side of the fence facing from the fence body. 4. Thread the flat head screws through the auxiliary fence and into the hex nuts in the standard fence body, and tighten securely as sh[...]

- 42 - G0 60 5X/ G0 60 6 X E x treme Series 1 2" T able Saw Always use push sticks or push paddles to increase safety and control during opera - tions which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after resawing is complete. 7. Plug in the table saw, turn it ON , and use a push sti[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -43 - Figure 59. G7895 Citrus Degreaser. G7895—Citrus Degreaser This citrus based degreaser is perfect for clean - ing cosmoline off of new equipment. It also works for cleaning auto parts, tools, concrete, and porcelain surfaces. Natural, safe for the environ - ment, and contains no CFC’s[...]

- 44 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Carbide - Tipp ed Saw Blad es (A TB ) G4808—12" Ripping, 40T G4809—12" General Purpose, 60T G4810—12" Fine Finishing/Cabinet Work, 80T These A TB blades are manufactured to c lose tol - erances and ar e fully balanced befo re lea ving the factory . All the c arbid[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -45 - Cleaning the Model G0 605X / G06 06X is relatively easy . V acuum ex cess wood chips and sawdust, and wipe off the remaining dust with a dr y c loth. If any resin has built up, use a resin di ssolving cleaner to remo ve it. T reat all unpainted cast iron and steel with a non-staining lub[...]

- 46 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Revie w the troubles hooting and procedures in this sect ion to fix your machine if a prob lem dev elops. If you need replacement par ts or you are unsure of your repair skills, then feel free to c all our T ec hnical Su ppor t at ( 57 0) 54 6 -9 663. SE CTION 7 : SER VICE T rou bles [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 4 7 - Ta ble Saw Ope ra tio ns Symptom Possible Cause Possible Solution Mac hine h as vibr a- tio n or no isy op era - tio n. 1. Motor or component is loose. 2. Flat belt worn or loose. 3. Motor fan is rubbing on fan cover. 4. Pulley is loose. 5. Machine sits unevenly on floor. 6. Arbor bear[...]

- 48 - G0 605X / G06 06X E x treme Series 1 2" T able Saw Repl aci ng F lat Belt T o ensure optimum pow er transmission from the motor to the blade, t he flat belt must be in good conditio n. Replace the belt if it bec omes cracked, fra yed, or gla zed. T ools N ee ded Qt y Arbor Wrenches ................................................ 2 Hex [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -49 - 10. Lower the arbor down all the way, remove the button head cap screws on the lower part of the belt cover plate, the spacers, and the cover plate. 11. Roll the belt off of the upper and lower pul- leys. Be careful not to pinch your fingers. To install the new belt: 1. Place the new fla[...]

-50 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw Bl ade Ti lt St ops The t able saw fea tures stop bolts that stop the blade ex act ly at 4 5 ° and 9 0° during blade adjust - ments. The stops hav e been set at the f actor y and should require no adjust ments, unless you notice that your cuts are not ac curate . T ools N ee ded Qt y 9[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 5 1 - Figure 73 . 45° stop bolt and jam nut. 45° Stop Bolt Jam Nut 5. Continue adjusting the stop bolt until it con- tacts the cabinet when the blade is at 45 °. 6. Tighten the jam nut. To adjust the tilt indicator arrow: 1. Set the 90° stop bolt (see instructions on Page 50 ). 2. Loosen[...]

-52- G06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Mi ter Slo t t o Bla de P ara ll eli sm 3. With the end of the adjustable square just touching the tip, lock the square in place. Now, mark the carbide tip with a marker where you made this measurement. Figure 76. Example of adjusting blade to miter slot. 4. Rotate that tip to the other e[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -53 - Figure 78. Shim procedure diagram A. Figure 79. Shim procedure diagram B. 8. Tilt the blade to 45° and repeat Steps 2-6 . If the blade is still parallel to the miter slot, con - tinue on to the Blade Alignment procedure. Otherwise, continue with the next step. 9. If the blade was parall[...]

-5 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Bl ade Al ig nmen t If the blade contacts the table insert when raised or tilted, the blade must be aligned by moving the table. T ools N ee ded Qt y Wrench 14mm ................................................... 1 To adjust the blade by moving the table: 1. DISCONNECT THE SAW FROM POW[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -55 - Mi ter Gau ge T ools N ee ded Qt y Hex Wrench 2.5mm ........................................... 1 Phillips Head Screwdriver ................................. 1 Machinist Square ............................................... 1 Adjustable Square ...........................................[...]

-56 - G06 05X /G0 60 6X E xtreme Series 1 2 " T able Saw G0 60 5X / G 0 6 0 6 X Electr ical Com ponen ts Figure 84 . G0605X motor junction box. Figure 87 . G0605X/G0606X digital readout and angle sensor. Figure 85 . G0605X/G0606X switch. Figure 88 . G0605X magnetic switch. Figure 86 . G0606X motor junction box.[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -57 - G0 60 5X Wir in g Diag ram                           ?[...]

-58 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Figure 89 . G0606X magnetic switch prewired to 220V, 3-phase. Figure 90 . G0606X magnetic switch converted to 440V, 3-phase. Note : The thermal r elay in Figure 8 9 is set for 22 am p, 220V , 3 - phase o per ation. Note : The ther rmal r elay in Figure 9 0 is ad justed for 1 1 amp, 440V[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -59 - G0 60 6 X Wir in g Dia gram 2 20 V                ?[...]

- 60 - G06 05X /G 06 06X E xtreme Series 1 2" T able Saw G0 60 6 X Wir in g Dia gram 4 4 0 V                 ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 6 1 - Cab ine t , Mot or & Mai n T able Break do wn                               ?[...]

- 62- G060 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Cab ine t , Mot or & Mai n T able P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 6 P0605X006 SHAFT 48 P0605X048 SPLITTER MOUNTING BRACKET 7 P0605X007 BUSHING 49 P0605X049 SPECIAL BOLT 8 PW03M FLAT WASHER 6MM 50 P0605X050 BELT COVER PLATE 9 PB14M HEX BOLT M10-1.5 X 35 51 [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -63 - REF PART # DESCRIPTION REF PART # DESCRIPTION 75-8 P0606X075-8 FUSE (G0606X) 111-1 P0606X111-1 MOTOR FAN COVER (G0606X) 76 P0605X076 FRONT COVER 111-2 P0605X111-2 MOTOR FAN (G0605X) 77 PHTEK5M TAP SCREW M4 X 12 111-2 P0606X111-2 MOTOR FAN (G0606X) 78 PN06M HEX NUT M5-.8 111-3 P0605X111-3[...]

- 64 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw                             ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -65 -                            F ence As sembl y [...]

- 66 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw                   Mi ter Gau ge A ssemb ly Break do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 400 P0605X400 MITER GAU[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 67 -                             ?[...]

- 68 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw                             ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -69 - W ar ni ng L abel Pa r ts L is t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using[...]

- 70- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of mainten[...]

         ?[...]

                              ?[...]

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                        ?[...]