Konica Minolta C6500 manual

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bizhub PRO C6500 / bizhub PRO C6500e Contents-1 Contents 1 Introduction CMS ............. .............. .............. .............. .............. .............. ............ 1-3 Notices to the customer who emplo ys the CMS ............ .............. . 1-3 Registered tradem ark ........ .............. .............. .............. .............[...]

Contents-2 bizhub PRO C6500 / bizhub PRO C6500e 3 PF-601/HT504 3.1 Maintenance procedure of t he tray section ....... .............. ............... 3-3 Removing the pick-up rubber/paper fe ed roller ................. ............ 3-3 Reinstalling the pick-up r ubber/paper feed rolle r ............... .......... 3-10 Removing separation roller ....[...]

1 Introduction[...]

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Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-3 1 Introduction CMS The CMS (Customer Maintenance Suppo rt) is a system that supports the customer who conducts a parts replacement ope ration by himself without getting an technical assistance from the customer engineer, to minimize the downtime (shutdown peri od of the machine operation) of t[...]

1 Introduction 1-4 bizhub PRO C6500 / bizhub PRO C6500e 1.1 Safety instructions For your safe operation, the following are the desc riptions of the notices and requests that you have to follow when re placing parts. Be sure to read them carefully before conduct ing any part replacement operation. - Be sure to keep this CMS Replacement Instructions [...]

Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-5 Operations before replacing any part 7 CAUTION Ignoring this caut ions could cause i njury or damage to property. % Do not ignore these safety advices. CMS part replacement operation 7 WARNING Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices[...]

1 Introduction 1-6 bizhub PRO C6500 / bizhub PRO C6500e Power plug 7 WARNING Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices. 7 CAUTION Ignoring this caution s could cause injury or damage to property. % Do not ignore these safety advices. Warning Symbol Be sure to avoid plugging or unplugging t[...]

Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-7 When any abnormal condition is found 7 WARNING Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices. 7 CAUTION Ignoring this caut ions could cause i njury or damage to property. % Do not ignore these safety advices. Warning Symbol When the copie[...]

1 Introduction 1-8 bizhub PRO C6500 / bizhub PRO C6500e 1.2 Caution notation s and caution labels For this copier, th ere are the caution nota tions or labels for safety operations provided at the l ocations as shown below. Be su re to take every care to avoid any accidents while in the part replacement operation. The fixing unit is very hot. To av[...]

Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-9 DO NOT throw the toner recovery box into a fire. If it is thrown into a fire, the toner may ignite and cause a dangerous situation. WARNING[...]

1 Introduction 1-10 bizhub PRO C6500 / bizhub PRO C6500e[...]

2 bizhub PRO C6500/bizhub PRO C6500e[...]

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bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-3 2 bizhub PRO C6500/bizhub PRO C6500e 2.1 Maintenance procedure of the housing section Removing the dust-proof filter 1 assy Periodically replac ed parts/cycle: - Dust-proof filter 1 assy: Every 200, 000 prints (actual re placement cycle: Varies depending on the coverage, [...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-4 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the screw, and re move the filter cover. 5 Remove the dust-proof filter 1 assy. Reinstalling the dust -proof filter 1 assy % Reinstall the above parts following the removal steps in reverse. screw filter cover dust-proof filter 1 assy[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-5 Removing the dust-proof filter 2 assy Periodically replac ed parts/cycle: - Dust-proof filter 2 a ssy: Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main power switch. 3 Unplug the power cord. left front door main[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-6 bizhub PRO C6500 / bizhub PRO C6500e 4 Loosen the two screws and remove the filt er cover. 5 Pull out the dust-proof filter 2 assy from the filter cover. Reinstalling the dust -proof filter 2 assy % Reinstall the above parts following the removal steps in reverse. screws filter cov er dust-proof filter 2 as [...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-7 2.2 Maintenance procedure of the toner co llection box Removing the toner collection box assy Periodically replac ed parts/cycle: - Toner collection box assy: Every 50,000 pr ints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main pow[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-8 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the toner collection door, an d pull out the toner collection box assy. toner collection door toner collection box assy[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-9 5 Peel off the label on the toner col lection box assy and close the opening of the tone r collection box assy with the label. Reinstalling the toner collection box assy % Reinstall the above parts following the removal steps in reverse. label label opening toner collecti[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-10 bizhub PRO C6500 / bizhub PRO C6500e 2.3 Maintenance procedure of the paper feeding section Removing the pick-up roller /paper feed roller rubber Periodically replac ed parts/cycle: - Pick-up roller: Every 2,400,000 prints (actual replace ment cycle: every 800,000 feed) - Paper feed roller rubber: Every 400[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-11 4 Pull out the paper feed tray 1. 5 Remove the four screws and remo ve the paper feed unit cover. paper feed tray 1 screws screws paper feed unit cover paper feed unit cover[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-12 bizhub PRO C6500 / bizhub PRO C6500e 6 Disconnect the connector 1. 7 Remove the screw and loose n the fixing shaft screw. 8 Slide the paper feed unit in the direction of the arrow, and lift the unit to remove it disconnecting the connector 2. connector 1 screw fixing shaft screw connector 2 paper feed unit[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-13 9 Remove the two C-clips, slide the two bea rings outward, and remove the paper feed roller assy. – Before installing the pa per feed roller assy, make sure the rollers are free of grease or dust. C-clips bearing paper feed roller assy bearing[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-14 bizhub PRO C6500 / bizhub PRO C6500e 10 Remove the b earing. 11 Remove the C-clip 1 and remove the pick-up roller. – When installing th e pick-up roller, be sure that the arrow mark 1 is facing toward the C-clip 1. 12 Remove the C-clip 2 and remove the paper feed roller. – When installing the paper feed[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-15 Removing the separati on roller ru bber Periodically replac ed parts/cycle: - Separation roller rubber: Every 400,000 prints (actual replacement cycle: every 125,000 feed) 2 Note The tray 1 was used to illu strate th e replacement proce dure below. The procedure is the s[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-16 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the paper feed roller assy. For details, refer to "Removing the pick-up roller/paper feed roller rubber" on page 2-10. 5 Remove the C-clip and remo ve the separation roller. – Before installing the sep aration roll er, make sure the roller is free of[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-17 2.4 Maintenance procedure of the bypass feed tray section Removing the pick-up roller/paper feed roller rubber Periodically replac ed parts/cycle: - Pick-up roller: Every 4,000,000 prints (actual replacement c ycle: every 800,000 feed) - Paper feed roller rubber: Every 1[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-18 bizhub PRO C6500 / bizhub PRO C6500e 4 While lifting the lever marked in the pi cture, turn the handle in the arrow marked direction and pull out the ADU. 5 Remove the six screws and remove the paper feed solenoid cover. lever screws paper feed solenoi d cover screws[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-19 6 Remove the C-clip. C-clip bearing paper feeder roller unit[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-20 bizhub PRO C6500 / bizhub PRO C6500e 7 Remove the bearing and remove the paper feed roller unit. – When installing the pape r feed roller unit, be sure to fit the actuator in the detection secti on of th e paper empty sensor/BP (PS47). – When installing the paper feed rolle r unit, bring the tip of the [...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-21 9 Remove the pick-up roller from the pick-up roller assy. 10 Remove the paper feed roller assy from the shaft. 11 Remove the paper feed roller rubbe r from the paper feed roller assy. – When installing the paper feed ro ller rubber, be sure that the painted mark is fac[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-22 bizhub PRO C6500 / bizhub PRO C6500e 2.5 Maintenance procedure of the fusing section 7 CAUTION Precaution for high temperature Immediately after turning of f the main power switch or the sub power switch, the fusing section is very hot and you may get burnt. % Be sure to start o perations when the temperatu[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-23 4 While lifting the lever marked in the pi cture, turn the handle in the arrow marked direction and pull out the ADU. 5 Open the front door and the toner supply section. lever[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-24 bizhub PRO C6500 / bizhub PRO C6500e 6 Remove the screw, and remove the connector cover. 7 Disconnect the connect or. screw connector cove r connector[...]

bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-25 8 Remove the screw, and remove the knob. 9 Remove the two screws and re move the front fusing cover. screw screws knob front fusing cov er[...]

2 bizhub PRO C6500/bizhub PRO C6500e 2-26 bizhub PRO C6500 / bizhub PRO C6500e 10 Disconnect the two connectors. 11 Open the rev erse/exit section. 12 Remove the screw and re move the fusing unit. – When installing/removing the f using unit, be sure to hold both ends of the unit and slide i t toward you in the direction of the arrow before liftin[...]

3 PF-601/HT504[...]

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PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-3 3 PF-601/HT504 3.1 Maintenance procedur e of the tray section Removing the pick-up ru bber/paper feed roller Periodically replac ed parts/cycle: - Pick-up rubber: Every 60 0,000 prints (actual replacement cycl e: every 300,000 feed) - Paper feed roller: Every 60 0,000 print s (actual replaceme[...]

3 PF-601/HT504 3-4 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the front d oor. 5 Open the vertical c onveyance unit guide plate (tra y 4 only). front door vertical hole tray lock lever tray conveyance unit guide plate[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-5 6 Insert a screwdriver or a similar tool into the hole, lift up the tray lock lever slightly, and pull out the tray. – Do not pull out tray all the way. Hold tray so that the stopper on the left side of the tray pushed in , and make the pi ck-up holder assy placed horizontally (paper feed po[...]

3 PF-601/HT504 3-6 bizhub PRO C6500 / bizhub PRO C6500e 7 Rotate the pick-up roller in the dire ction of the arrow (clockwi se as seen from the front side) and bring the coupling to the shown position. – Be sure not to rotate the pick-up roller agai nst the direction of the arrow forcibly, as the roller is de signed not to rotate in that directio[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-7 10 Move the rear be aring to the re ar side. – When installing the bearing, hold down the metal plate of the pick- up roller assy slightly, and insert the flat part of the rear bearing while keeping it horizontally into the notch of the metal plat e. Then, insert the fro nt bearin g in the s[...]

3 PF-601/HT504 3-8 bizhub PRO C6500 / bizhub PRO C6500e 12 Remove the pick-up roller shaft from th e arm of the paper feed guide plate and remove the pick-up r oller assy. 13 Remove the C-clip, pull out the shaf t, and remove the pick-up roller. arm pick-up roller assy pick-up roller shaft C-clip pick-up roller shaft[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-9 14 Remove the pick-up rubber from the pick-up roller. 15 Replace the pick-up rubber. 16 Remove the C-clip and remove the bearin g 1. 17 Slide the bearing 2 and remove the pa per feed roller together with the shaft. 18 Remove the actuator f rom the shaft. C-clip bearing 1 bearing 2 paper feed r[...]

3 PF-601/HT504 3-10 bizhub PRO C6500 / bizhub PRO C6500e 19 Remove the C-clip and pull out th e paper feed roller from the collar. 20 Replace the paper feed roller. – The appeara nce of the collars is the same for the paper feed roller and the separation roller. Howeve r, the collar of the paper feed roller has a one-way mechanism in side while t[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-11 Removing separat ion roller Periodically replac ed parts/cycle - Separation roller: Every 600,000 prints (actu al replacement cycle: every 300,000 feed) 2 Note The appearance of the collars is the same for the pa per feed roller and the separation roller. However, the co llar of the paper fee[...]

3 PF-601/HT504 3-12 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the front d oor. 5 Open the vertical c onveyance unit guide plate (tra y 4 only). 6 Insert a screwdriver or a similar tool into the hole, lift up the tray lock lever slightly, and pull out the tray. front door vertical hole tray lock lever tray conveyance unit guide plate[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-13 7 Remove two screws. 8 Disengage the coupling pin from the joint wh ile pressing down the metal plate of the separation rolle r assy, and remove the s eparation roller assy. – When installing the separation roller assy, press down the metal plate of the separation roller a ssy and engage th[...]

3 PF-601/HT504 3-14 bizhub PRO C6500 / bizhub PRO C6500e 9 Remove the C-clip of the separa tion ro ller assy and remove the separation roller together with the shaf t. shaft separation roll er C-clip[...]

PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-15 10 Pull out the gear, the collar and the separation roller from the shaft to the arrow-marked direct ion, and remove them. 11 Replace the pick- up roller. 2 Note The appearance of the collars is the same for the pa per feed roller and the separation roller. However, the collar of th e paper f[...]

3 PF-601/HT504 3-16 bizhub PRO C6500 / bizhub PRO C6500e Reinstalling the s eparation roller % Reinstall the above parts following the removal steps in reverse.[...]

4 DF-609[...]

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DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-3 4D F - 6 0 9 4.1 Maintenance procedure of the paper feeding section Removing the paper feed un it 1 Turn OFF the sub power switch. 2 Open the left front door, and then tr un OFF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch[...]

4 DF-609 4-4 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the paper feed cover. 5 Release the two loc ks of the paper fe ed guide. 6 Turn the paper feed guid e in the direction of the two arrows while pushing in the paper feed uni t to the paper feed cover side, and remove the paper feed guide upward. – When installing the paper feed guide, fit th[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-5 7 Remove the screw and remove the sh aft securing plate. 8 Remove the tw o C-clips. screw shaft securing pl ate C-clip bearing paper feed unit C-clip bearing[...]

4 DF-609 4-6 bizhub PRO C6500 / bizhub PRO C6500e 9 Slide the two bearings inward, and remove the paper feed unit. – When removing the paper feed unit , be sure not to damage the arm with the shaft. – When installing the paper feed unit , make sure the arm is mounted on the shaft. – When installing the paper feed unit, insert the tab under th[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-7 Removing the pick-up roller/paper feed roller Periodically replac ed parts/cycle - Paper feed roller: Eve ry 1,800,000 print s (actual replacement cycle: every 625,000 feed) - Pick-up roller: Every 1,800,000 prints (actual replacement c ycle: every 625,000 feed) 1 Turn OFF the sub power switch. 2 Op[...]

4 DF-609 4-8 bizhub PRO C6500 / bizhub PRO C6500e 5 Remove the b earing. 6 Remove the C-clip. 7 Slide the gear in the direction of the arrow and remove the pin. Then remove the gear and the belt in the direction of the arr ow. bearing C-cli p gear belt pin[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-9 8 Remove the C-clip, then rem ove the gear and th e pin. – Be carefu l not to lose the pin as it may drop off the shaft when removing the gear. 9 Remove the arm and the pin. – Be carefu l not to lose the pin as it may drop off the shaft when removing the arm. C-clip gear pin arm pin[...]

4 DF-609 4-10 bizhub PRO C6500 / bizhub PRO C6500e 10 Remove the C-clip, and remove the pick-up roller assy from the paper feed roller assy. 11 Remove the C-clip and pull out the paper feed roller from the shaft to replace it with new one. – When installing the paper feed roller, make sure that the arrow mark on the paper feed roller is facing th[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-11 13 Remove the pin and remo ve the pick-up roller. 14 Remove the C-clip. – Be carefu l not to lose the pin as it may drop off the shaft when removing the C-clip. 15 Remove the pin and remo ve the pick-up roller. Reinstalling the pick-up roller/paper feed ro ller % Reinstall the above parts followi[...]

4 DF-609 4-12 bizhub PRO C6500 / bizhub PRO C6500e Removing the separati on roller Periodically replac ed parts/cycle - Separation roller: Every 1,80 0,000 prints (actual replacement cyc le: every 625,000 feed) 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn OFF the main power switch. 3 Unplug the power cord. left front d[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-13 4 Open the paper feed cover. 5 Push the two tabs inward to re lease th e lock and remove th e separation unit cover. tabs paper feed cover tabs[...]

4 DF-609 4-14 bizhub PRO C6500 / bizhub PRO C6500e 6 Pinch both ends of the roller sh aft and raise the separation roller straight up . 7 Remove the separation unit and replace it with a new one. Reinstalling the pick-u p roller/paper feed roller % Reinstall the above parts following the removal steps in reverse. separation ro ller separation unit[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-15 Cleaning the timing sensor (PS302) Periodically cleaned parts/cycle - Timing sensor (PS302): Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch[...]

4 DF-609 4-16 bizhub PRO C6500 / bizhub PRO C6500e 4 Secure the hinge adjustment bracket at 90 degrees. 5 Open the DF vertically. 6 Remove the two screws and open th e metal frame in the direction of the arrow. – The two screws are different from ea ch other, so try not to mix them up. 7 Clean the timing sensor (PS302) through the hole with a blo[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-17 Removing the registration roller cover 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch[...]

4 DF-609 4-18 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the paper feed cover. 5 Raise the paper feed tray straight up. 6 Remove the four screws and remo ve the registration roller cover. Reinstalling the regist ration roller cover % Reinstall the above parts following the removal steps in reverse. paper feed tray screws registration roller cover [...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-19 Cleaning the registration roller Periodically cleaned parts/cycle: - Registration roller: Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch[...]

4 DF-609 4-20 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the registration roller cover. For detail, refer to "Removing the registration roller co ver" on page 4-17. 5 Soak cotton waste with alcohol and wipe t he three registration rollers with it. 6 Reinstall the registration roller cover. For details, refer to "Reinstalling the r[...]

DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-21 Cleaning the registration sensor (PS301) Periodically cleaned parts/cycle Registration sensor: Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn O FF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch[...]

4 DF-609 4-22 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the registrati on roller cover. For details, refer to "Removing the registration roller co ver" on page 4-17. 5 Clean the registration sensor (PS301 ) with a blower brush or a similar tool. 6 Reinstall the registration roller cover. For details, refer to "Reinstalling the re[...]

5 Appendix[...]

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Appendix 5 bizhub PRO C6500 / bizhub PRO C6500e 5-3 5 Appendix 5.1 Replacement parts list Main body Part name Part number Toner collection box A03UR7020 Dust-proof fi lter 1 (right side) exchanging a ssy A03UR7010 Dust-proof filter 2 (rear side) 65AAR7180 Feed / reverse (separation ) rubber (tray 1) 25SA40960E Feed / reverse (separation ) rubber (t[...]

5 Appendix 5-4 bizhub PRO C6500 / bizhub PRO C6500e Paper feeding unit PF-601 Document feeder DF-609 Part name Part number Pick-up rubber 55VA4111 Paper feed roller 55VA-483 Separation roller 55VA-483 Part name Part number Pick-up roller 13YH4039 Paper feed roller 13YH4064 Separation roller 20AJ4015[...]