Lennox Hearth 999995 manual

ROT AR Y TILLER OPERA T OR MANUAL Part No 999995 www .kingkutter .com 2150 Eastern A ve. Gallipolis, Ohio 45631[...]

2[...]

3 T O THE PURCHASER This manual contains valuable information about your new King Kutter II Rot ary Tiller . It has been carefully pre- p ared to give you help ful suggestions for operating, adjust- ing, servicing and ordering rep air p art s. Keep this manual in a convenient place for quick and easy reference. Study it carefully . Y ou have purcha[...]

4 It is the purchaser and/or operator ’ s responsibility to…. z z z z z Read and underst and the information cont ained in this manual. z z z z z Operate, lubricate, assemble and maint ain the equip- ment in accordance with all instructions and safety procedures in this manual. z z z z z Inspect the equipment and replace or rep air any part s t[...]

5 CONTENTS ITEM P A G E Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ........................................ 8 Safety T raining ......................................................... 1 1 T ransportation Safe[...]

6 SIGNAL WORDS: The signal words DANGER , W ARNING and CAUTION are used with the safety messages in this manual and with each safety sign. They are defined as follows: DANGER: Indicates an immediate hazardous situation that, if not avoided, could result in serious injury or death. This signal word is to be limited to the most extreme situations typ[...]

7 EQUIPMENT SAFETY GUIDELINES z Safety of the operator and bystanders is one of the main concerns in designing and developing a tiller . However , every year accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. Y ou, the operator , can avoid many accidents by observing the foll[...]

8 ROT AR Y TILLER ASSEMBL Y INSTRUCTIONS STEP 1 With rotary tiller still in crate, lay flat on a level surface. Cut banding straps on the two (2) upright crate posts. STEP 2 Remove the top & upper side sections of the crate, leaving the rotary tiller resting on the bottom sec- tion. STEP 3 Remove tie wire holding the PTO shaft and set aside PTO[...]

9 STEP 4 Replace and tighten the 1/2” pipe plug and clean away any excess oil. See Figure C. STEP 5 Remove 1/2” Pipe Plug (Located at top of side gearbox, See Figure D) and the 1/8" check plug (Located in side of the side gearbox). STEP 6 Fill side gearbox using gear oil until the oil begins to overflow from the checkplug hole. See Figure [...]

Figure D Figure F Figure H 10 Figure E Figure G Figure I[...]

SAFETY TRAINING z Safety is a primary concern in the design and manufacturing of our prod- uct. Unfortunately , our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander . z In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awaren[...]

PREP ARA TION z Never operate the tractor and tiller until you have read and completely understand this manual, the T ractor Operator ’s Manual, and each of the safety messages found on the safety signs on the tractor and tiller . z Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves are recommended during as[...]

13 OPERA TIONAL SAFETY z The use of this equipment is subject to certain hazards that cannot be protected against by the mechanical means or product design. All opera- tors of this equipment must read and understand this entire manual, pay- ing particular attention to safety and operating instructions, prior to using. If there is something in this [...]

14 OPERA TIONAL SAFETY continued... z Never allow the tilling tines to contact such items. Never assume an area is clear . Always Check! z Always stop the tractor , disengage PT O, set brake, shut of f the tractor engine, remove the ignition key , lower implement to the ground and allow rotating pieces to come to a complete stop before dismounting [...]

OPERA TIONAL SAFETY continued... z Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and rotary tiller . Practice will improve your skills in maneuvering on rough terrain. Always cut down slopes, never across the face. Always check tractor manual for proper use on slopes. z When using a unit,[...]

A TT ACHING T O TRACT OR W ARNING Never stand between tractor and rotary tiller while backing up tractor to the hitch. STEP 1 Attach to tractor's category 1 three point hitch as described in the T ractor's Operator ’s Manual. STEP 2 Determine if the PTO shaft needs to be shortened. NOTE: Due to the many variations in the tractor hitch p[...]

A TT ACHING T O TRACT OR continued.... STEP 6 Raise rotary tiller and remove blocking. Raise and lower rotary tiller in order to locate the longest distance between equipment input shaft and the tractor PTO output shaft. With the rotary tiller in the longest distance position shut down the tractor and SECUREL Y BLOCK THE ROT AR Y TILLER IN POSITION[...]

18 STEP 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp end of PTO shaft in a vice and cut off shield where marked. (Figure 1-A & 1-B) STEP 2 Using cut section of the shield as a guide cut shaft off the same amount. (Figure 2) STEP 3 Repeat steps 1 and 2 for other PTO shaft section. STEP 4 [...]

OPERA TING INSTRUCTIONS STEP 1 Before each use perform the maintenance described in maintenance section (page 20). STEP2 Read, understand, and follow the information on safety training, preparation, starting and stopping safety , operational safety , transport safety warning sec- tions of this manual (pages 12 thru 15). STEP 3 With the rotary tille[...]

NOTE: Do not allow the tractor engine or rotary tiller to bog down or stall. This causes undue wear and tear on the tiller and tractor . If this continues to happen reduce ground speed and raise tilling depth of rot ary tiller . Never attempt to re- move objects from the rotor bar until the tractor has been shut down and the tiller tines have compl[...]

z Be sure electrical outlets and tools are properly grounded z Use adequate light for the job at hand. z Make sure there is plenty ventilation. Never operate the engine of the towing vehicle in a closed building. The exhaust fumes may cause asphyxiation. z Before working on this machine, disengage the PTO, shut off the engine, set the brakes, and r[...]

22 T op V iew SAFETY SIGN LOCA TIONS The types of safety signs and locations on the equipment are shown in the illustration below . Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY A W ARENESS. REMEMBER: If safet[...]

23 1[...]

24 2 3[...]

4 5 25[...]

6 7 26 7[...]

27 Notes:[...]

28 TILLER: EXPLODED VIEW[...]

2 9 Ref. Part Name Part Number TG-48 TG-60 TG-72 1 Lif t Arm Brace 380108 2 3 6 7 9 10 11 12 13 14 15 Lift Arm (left hand) Lift Arm (right hand) Lift Arm Sp acer Kit T ine Pkg. (3 right & 3 lef t) w/bolts T ine Bolt Pkg. (72 pcs.) T ine Bolt Pkg. (84 pcs.) T ine Bolt Pkg. (108 pcs.) Skid Assembly (left hand) Skid Assembly (right hand) Chain &am[...]

Ref. No. Part Name 147122 1 3 4 Roll Pin Male T ube End Y oke Female Tube End Yoke 151045 151050 Tractor End Yoke Inner Tube 14 Series Outter Tube 14 Series Cross Kit #4 Quick Disconnect Pin 5 6 7 8 9 151035 151090 151091 170015 170110 140218 22" PTO 147122 30 10 1 1 Flanged Y oke 12 13 14 Bushing Friction Hub 10 x 70 Bolt 140226 140221 140220[...]

Ref. No. Part Na me 184070 1 Hub Housing 902341 2 3 902342 902019 4 505017 Cap Self Aligning Ball Bearing (1310) Seal Double Lip(Pkg-2) 31 5 6 7 8 9 Bolt M-12-25 90201 1 902010 902009 902349 Lockwasher M-12 W asher Grease Zerk 902345 Bolt M-6-16 TG SERIES OUT -BOARD HUB 184070[...]

32 TG SERIES SIDE GEARBOX 184069[...]

3 3 Ref. Part Name Part Number 1 Retaining Ring 90mm 902005 2 3 5 7 9 14 15 16 18 19 20 Retaining Ring 40mm Pressure Plate Plug 1/2"-14 NPT Flat W asher (main) Bolt M-12-25 Bolt M-10-25 (pck. of 6) S pacer (output) S pacer (input) Seal Double LIp(Pkg-2) 3210C Dbl. Bearing (Ball) 1310 Self Aligning Bearing (Ball) Gear - 34 T eeth Gear - 16 T ee[...]

34 TG SERIES TOP GEARBOX ASSEMBL Y[...]

35 Ref. Part Name Part Number 1 Retaining Ring 72mm 902301 2 3 5 7 9 12 13 14 15 16 17 18 Retaining Ring 40mm Housing RT A-50 Sq. Hd. Plug 1/4"-18 NPT Bolt M-10-30 (pck. of 4) Shim Pack (pck. of 8) Output Gasket 0.5 mm Input Gasket 0.4 mm Input Gasket 0.2 mm Output Seal (Double Lip) Input Seal (Double Lip) Sealed Ball Bearing (6308) Ball Beari[...]

1. Limited W arranty . King Kutter II, Inc. (“King Kutter II”), 2150 Eastern Ave. Gallipolis, Ohio 45631, warrants to the original ret ail purchaser (“Purchaser”) that the product that is the subject of this sale is free from defects in material and workmanship at the time of sale. Under this warranty , King Kutter II will rep air the defec[...]