Napoleon BGD40-N manual

1 W415-0299 / C / 03.12.03 INST ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .napoleonfireplaces.com • ask@napoleon.on.ca GAS FIRED - DIRECT VENT MILLIVOL T SYSTEM INST ALLA TION AND OPERA TION INSTRUCTIONS FOR MU[...]

2 W415-0299 / C / 03.12.03 Pg 3- 5 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts Dimensions 6 -13 VENTING V ent Lengths Air T erminal Installation V enting Application Flow Chart T ypical / Special V ent Installations V enting Options 14-15 PENINSULA INST ALLA TION PROCEDURE Framing Bar / Countertop[...]

3 W415-0299 / C / 03.12.03 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test[...]

4 W415-0299 / C / 03.12.03 THIS GAS FIREPLACE SHOULD BE INST ALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with local codes. Installation practices vary from region to re- gion and it is important to know the specifics that apply to your area, for example: in Massachusett s S t ate: • The fireplace damper must be removed or welded in th[...]

5 W415-0299 / C / 03.12.03 V ent lengths that pass thr ough unheated spaces (a t- tics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Objects placed in front of the fireplace must be kept a minimum of 48" away from the glass front faces of the unit. DIMENSIONS SEE-THRU P[...]

6 W415-0299 / C / 03.12.03 Use only Wolf S teel or Simpson Dura-V ent Model DV -GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air termi- nal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-V ent, follow the installation procedure provided [...]

7 W415-0299 / C / 03.12.03 AIR TERMINAL INST ALLA TIONS * * * Recommended to prevent condensation on windows and thermal breakage * * * * * * * * * * I t i s re c o m m en d e d t o u s e a he a t s h i e l d a n d t o m a x im i z e t h e d i s ta n c e t o v i n yl cl a d s o f f it s. *** *** *** *** ** * The periscope GD-201 requir es a minimum[...]

8 W415-0299 / C / 03.12.03 VENTING APPLICA TION FLO WCHART VER VER VER VER VER TICAL TICAL TICAL TICAL TICAL TERMIN TERMIN TERMIN TERMIN TERMIN A A A A A TION TION TION TION TION HORIZONT HORIZONT HORIZONT HORIZONT HORIZONT AL AL AL AL AL TERMIN TERMIN TERMIN TERMIN TERMIN A A A A A TION TION TION TION TION vertical rise vertical rise vertical rise[...]

9 W415-0299 / C / 03.12.03 Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allow- able vent length depends on the model of fireplace, as illustrated. When venting, the horizon[...]

10 W415-0299 / C / 03.12.03 REQUIRED VERTICAL RISE IN FEET (V T ) CALCULA TED HORIZONT AL VENT RUN PLUS OFFSETS IN FEET (H T ) FIGURE 5 45º FIGURE 6 90° H 1 H 2 when (H T ) < (V T ) Simple venting configuration (only one 45º and 90° elbow) for the following symbols used in the venting calcula- tions and examples are: > - greater than >[...]

11 W415-0299 / C / 03.12.03 See graph to determine the re- quired vertical rise V T for the required horizontal run H T . For vent configurations requiring more than one 45º and 90° elbow the following formulas apply: Formula 1: H T < 4.2 V T Formula 2: H T + V T < 24.75 feet FIGURE 7 REQUIRED VERTICAL RISE IN INCHES (V T ) HORIZONT AL VENT[...]

12 W415-0299 / C / 03.12.03 Example 3: V 1 =5 f t V 2 = 10 ft V T = V 1 + V 2 = 5 + 10 = 15 ft H 1 =3 f t H 2 = 2.5 ft H R = H 1 + H 2 = 3 + 2.5 = 5.5 ft H O = .03(one 45º elbow + three 90º elbows - 135º) = .03(45+90+90+90-135)=5.4 H T = H R + H O = 5.5 + 5.4 = 10.9 ft H T + V T = 10.9 + 15 = 25.9 ft Formula 1: H T < V T 10.9 < 15 Formula [...]

13 W415-0299 / C / 03.12.03 For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply: F or mula 1: H T < 3V T F or mula 2: H T + V T < 40 feet Example 4: when (H T ) > (V T ) Simple venting configurations See graph to determine the required vertical rise V T for the required horizontal run H T [...]

14 W415-0299 / C / 03.12.03 When finishing the fireplace, combustible material may rest directly on of the top extension. In order to achieve a countertop or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal studding attached to the top extension sides or the upper frame of the fireplace[...]

15 W415-0299 / C / 03.12.03 Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face- areas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas. It is not necessary to install a hearth extension with this fireplace system. When roughing in[...]

16 W415-0299 / C / 03.12.03 Refer to pages 6-13. All venting must have a minimum clearance of 1" to combustible. See Page 18 for additional framing dimensions. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body , it is recommended that the walls of the fireplace enclosure b[...]

17 W415-0299 / C / 03.12.03 Refer to pages 6-13. All venting must have a minimum clearance of 1" to combustible. See Page 18 for additional framing dimensions. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body , it is recommended that the walls of the fireplace enclosure b[...]

18 W415-0299 / C / 03.12.03 There must be a minimum of 1" clearance to combustibles when framing around all venting options. See pages 14-17. FIGURE 26 FIGURE 27 Horizontal Vent Off Fireplace Vertical Vent Off Fireplace A = 42" using flexible vent components. A = 38½" using Wolf Steel rigid vent components. B = 45" using flexib[...]

19 W415-0299 / C / 03.12.03 For optimum performance it is recommended that all horizontal runs have a minimum 1 inch rise per foot us- ing flexible venting. For safe and proper operation of the fireplace, follow the venting instr uctions exactly . This application occurs when venting through an exterior wall. Having determined the air termi- nal lo[...]

20 W415-0299 / C / 03.12.03 F or safe and proper operation of the fireplace, follow the venting instr uctions e xactly . 1. Stretch the 5" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Apply a heavy bead of the high temperature sealant, supplied with the [...]

21 W415-0299 / C / 03.12.03 FIGURE 40 FIGURE 39 1. Move the fireplace into position. 2. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the vent- ing is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. 3. [...]

22 W415-0299 / C / 03.12.03 Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts). Attach the two leads to terminals 1 and 3 located on the gas valve. 4. Install the rigid black pipe, ½" type-L copper tubing or , if local codes permit, a 3 / 8 " flex connector and shutoff valve to the gas line and the [...]

23 W415-0299 / C / 03.12.03 PHAZER TM logs, glowing and charcoal embers, exclusive to Napoleon fireplaces, provide a unique and realistic glow- ing effect that is dif ferent in every installation. T ake the time to carefully position the embers for a maximum glowing effect. Figures 46 A - H. 1 . Looking at the unit from the valve side, place log #1[...]

24 W415-0299 / C / 03.12.03 FIGURE 50 Attach the hood with louvre brackets by pressing the top flange of the bracket into the clips along the top of the louvre opening with louvre securing tabs facing out. Using 6 screws, attach the lower louvre brackets and hinge screen as illustrated. Be sure to install the louvre brack- ets over the hinge screen[...]

25 W415-0299 / C / 03.12.03 Ensure that the door is properly clipped onto the steel lip to pre- vent overheat- ing, glass break- age and / or dis- colouration of the upper trim. To install the door(s), hook it over the steel lip located above the door opening. Secure with screws along the bottom of the door. Tighten screws snugly. Do not over-tight[...]

26 W415-0299 / C / 03.12.03 Remove the "Z" shaped mounting bracket secured to the burner , by the pilot. Remove the thermodisc from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the thermodisc. Do not overtighten thermodisc or distort housing. Attach the [...]

27 W415-0299 / C / 03.12.03 • Turn off all gas to the fireplace. • O pen windows. • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • I mmediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instruc- tions. • If you cannot reach your g[...]

28 W415-0299 / C / 03.12.03 Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow . Natural gas models have air shutters set at 1/4 (.250") inch open. Propane gas models have air shutters set at 7/16 (.437) inch open. Closing the air shutter will cause a more yellow flame, but can lead to [...]

29 W415-0299 / C / 03.12.03 # P ART N o. DESCRIPTION 1* W361-0016 GLOWING EMBERS 2* W550-0001 CHARCOAL EMBERS 3 W562-0009 DOOR GASKET (100 INCHES) 4 W010-0454 GLASS W/ GASKET 5* W500-0028 FIRESTOP - FLEXIBLE VENTING 6* W385-0245 NAPOLEON LOGO 7* W573-0008 HIGH TEMP SEALANT 8 GL-634 BGD40 LOGSET 9 W135-0153 LOG#1 1 0 W135-0154 LOG#2 1 1 W135-0155 LO[...]

30 W415-0299 / C / 03.12.03 * W ARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf S teel Ltd.[...]

31 W415-0299 / C / 03.12.03 # P ART N o. DESCRIPTION 1 W690-0001 MILLIVOL T THERMOST A T 2 GD501 HE A T GUARD 3* W573-0008 HI-TEMP SEALANT 4* W010-0370 WALL SUPPORT ASSEMBL Y 5 GZ-550-1KT BLOWER KIT 6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 7* W500-0033 V ARIABLE SPEED SWITCH WALL MOUNTING PLA TE 8* W660-0010 REMOTE CONTROL - ADV ANTAGE 8* W660[...]

32 W415-0299 / C / 03.12.03 Carbon is being deposited on glass, logs or combustion chamber sur- faces. Flame is impinging on the logs or combustion cham- ber . - check that the logs are correctly positioned. - open air shutter to increase the primary air . - check the input rate: check the manifold pressure and orifice size as specified by the rati[...]

33 W415-0299 / C / 03.12.03 Main burner goes out; pilot goes out. Refer to " MAIN B URNER GOES OUT ; PIL OT ST A YS ON " V ent is blocked - check for vent blockage. - check joint seals and installation. 5" flexible vent has become disconnected from fireplace. - re-attach to fireplace. V ent is re-circulating Pilot burning; no gas to [...]

34 W415-0299 / C / 03.12.03 Wolf Steel Fir eplace Ser vice Histor y This fireplace must be serviced annually depending on usage. Date Service T echnician Name Service Performed Special Concerns Dealer Name[...]

35 W415-0299 / C / 03.12.03 NO TES[...]

36 W415-0299 / C / 03.12.03 NO TES[...]