Powermatic OES9138 manual

Opera ting Instructions and Parts M anual Oscillating Edg e S ander Model OE S9 138 Pow ermatic 427 New Sanf or d Rd. LaVergne, TN 37086 Part No . M-0460268 Ph.: 800-274-6848 Revi si on E1 02/ 2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2  Tab l e o f Con ten ts ............................................................................................................. ....................... 3  Wa r [...]

4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem [...]

5 20. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 21. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ersati on and “horse-play” are carel ess ac t s that can r es ul t in seri ous injury . 22. Mai ntain a bal anc ed st anc e at a l l tim es so that[...]

6 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Model OES9138 Oscil lati ng Edge Sander. T h is m a nual contai ns instructi ons on instal lati on, sa f et y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achi[...]

7 Features of the OES9138 Edge Sander Re ad and u nders tan d the e ntire c onte nts of this m a nual be fore atte mpti ng se t-up or op erat i on! F ailure t o co mpl y may cause seri ou s in jury.[...]

8 Unpacking Open shi pping cont ainer and check f or shippi ng dam age. Report any da m age imm ed i ately to your di stri butor and shi pping agent. Do not discar d any shippi ng materi a l until the Edge Sander i s as s em bl ed and running properl y. Com pare t he content s of your c ontai ner wit h the f o ll ow i ng parts li st to m ake sure a[...]

9 7. The Edge Sander shoul d be locat ed in a dry, w el l - light ed area, on a sol id and l e v e l surf ace, pref erably a conc rete fl oor. Lea v e plent y of space around the m ach i ne for operat i ons and routi ne m aint enanc e work. 8. Ex posed m etal ar eas of t he Edge Sander hav e been f ac tory coated wit h a protectant . Thi s s houl d[...]

10 W ire the sander t o a grounde d, m et a l -encl osed wiri ng system in ac cordance wit h the requi rements of the Nati onal El ectric Code. Consult the elec trical schem atic s on pages 30 and 31 f or c l arif ic ati on. Im proper connect ion of t he equipm ent- groundi ng conductor can re s ul t in a r isk of elec tric shock . The c onductor w[...]

11 Te st Run Aft e r Wiri ng On th e three-ph ase unit, aft er w i ring has been com p l eted, you should chec k that the wir es are connect ed properl y: 1. Connect m achi ne to power source and press the star t butt on ( A, Figure 8) . 2. The san ding bel t shoul d m o v e left to right , as vi ewed from t he f r ont of t he m achi ne. If the san[...]

12 M a i n Tab l e Til ti n g The m a i n table can be tilt ed up to 5 o in and 45 o out, to m atc h the angl e of y our workpiec e. 1. Loosen t he locking handl e ( B, F igur e 11) on both si des beneath t he tabl e. 2. W ith the workpi ece on the table, swiv el the tabl e int o the desir ed posit ion wit h the workpiec e, or use t he indi cator s[...]

13 End G uard The end guar d ( A , Fi gure 15) on t he r i ght si de of the m achine can be swung o ut of t he w ay f or sanding l ong w or kpiec es. (T he mi ter gauge will need to be r em ov ed f or s uc h a pr oc edur e. ) Loosen t he hand knob (B , Figure 15) and sw ing open the e nd guar d all the way unt il i t cat ches the l atch behind it .[...]

14 To adj ust tracking, proceed as f ollows: 1. Loosen t he nut (A, Figur e 18). 2. Tur n the adjustm ent knob (B, Fi gure 18) count er-cl ockwise to shif t the belt upward; cl oc kwise to shif t t he belt downward. 3. W hen the bel t is center ed and track ing properl y, tight en nut (A, Figure 18) . 4. Af ter adjustm ents are com plete, cl os e a[...]

15 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect i t f r om the el ectri cal sup p ly. F ai lu re t o comply may cau se serious in ju ry. Peri odic a ll y chec k both drum s. T he drum s ar e m ade o f r ubber m aterial and may e x peri ence wear af ter a long peri od of use, at which t im e they shoul d be r epl aced. The[...]

16 Troubleshoot i ng the OES9138 Edge Sander Trou ble Proba ble Ca use Re me dy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker s or bl o w s f use s. Machi ne not connect ed t o power source. Verif y machine is connect ed to power. Fuse bl own, or c i rcuit breaker t ri pped. Replac e f use, or r eset ci r cu i t break[...]

17 Trou ble Proba ble Ca use Re me dy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker s or bl o w s f use s. Mi s wiri ng o f t he unit . Check t o m ake cert ain all el ectrical c onnec ti ons are cor r ec t and properly ti ght. The electri c al connect ions other t han the motor ar e preassem bled and t es ted at the [...]

18 Trou ble Proba ble Ca use Re me dy W o rk bur ns. W rong s andi ng belt surf ace. Use coar ser gri t for stoc k remov al. Feed pr essure t oo great. Nev er f orce workpi ec e int o steel plat en . Use j ust enough pre ssur e, and let t he sandi ng bel t do the wor k . Sandi ng bel t burns, or c l ogs quic kly on t h i ck ne ss sa n di ng . Bi ti[...]

19 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, c a ll 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.powerm ati c.com). Havi ng the Model Num ber and Seri al Num ber of your machine av ail ab le when y ou call w ill a llo w [...]

20 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-00 1 ..................Ma chin e Bas e......................................................................... ............... 1 2 ............... OES-00 2 ..................M agneti c Motor Start er .......................................1Ph , 230V .[...]

21 Base A ssembly[...]

22 Par ts List: Dr ive Un it Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-0 20 ..................Ba ll Be arin g As se mbly .................................... ...................................... 2 2 ............... TS- 2360121 .............Flat W a sh er .................................................... M1 2 ..........[...]

23 Driv e U nit[...]

24 Par ts List: T rackin g an d Belt R el ease Unit Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-0 36 ..................Be lt R eleas e Po st ................................................................... ............... 2 2 ............... OES-03 7 ..................Bu s hing .............................................[...]

25 T r ackin g and Belt Releas e Unit[...]

26 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-05 6 ..................Ele v a tio n Cas ting .................................................................... ............... 1 2 ............... OES-05 7 ..................DU Bu s hing ........................................................ 30[...]

27 Table A ssembly[...]

28 Par ts List : Contou r S an din g Un it Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-07 7 ..................S anding Arm Casti ng ............................................................................. 1 2 ............... TS- 1550071 .............Flat W as he r ........................................................M[...]

29 Co nto ur Sandi ng Uni t[...]

30 El ectri cal Connections – 1 Phase, 230V[...]

31 El ectri cal Connections – 3 Phase, 230V[...]

32 El ectri cal Connections – 3 Phase, 460V[...]