PRG BAD BOY 02.9812.0001C manual

USER MANUAL 02 . 98 1 2 . 000 1C S pot Lum i na i r e Si i s of twar e v e rsi o n 1. 5[...]

AutoPar ™ , Bad Boy™, Mbox Extreme ™ , PRG Series 400 ™ , V irtuoso®, V irtuoso® DX, V irtuoso® DX2, and V isiona ry ™ 3D are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries. All other brand or product names which may be mentioned in this manual are trademarks or registered tra demarks of their [...]

F OREWORD 02.9812.0001C i Compliance Notice This device complies with Part 15 of the FCC rules. O peration is subject to the followi ng two conditions: 1) This device may not cause harmful interfer ence, and 2) This device must accept any interference r eceived, including interference that may cause undesired operation. Conforms to: UL STD 1573 Cer[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL ii 02.9812.0001C W ARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE UL TRA VIOLET RADIA TION 1. PRG luminaires may use an HID type lam p which produces UV radiation. DO NOT look directly at lamp . 2. It is hazardous to operate luminaires without complete lamp enclos ure in plac[...]

F OREWORD 02.9812.0001C iii Notes de sécurité A vant de procéder à l’installation des produits décr its dans ce guide et de les mettre en march e, il est extrêmement important de lire TOUS le s renseignements et TOUTES les direc tives de sécurité contenue s dans ce guide ainsi que toute documentat ion jointe. T enir compte de tous les ave[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL iv 02.9812.0001C Revision History This manual has been revised as follows: V ersion Release Date Notes BASIC February 27, 2009 Software ve rsion 1.0. Initial release. A May 21, 2009 Software version 1.1. Updated menu system, spin mode values, and troubleshooting chart. Added Bypass Calibration, Gobo Set [...]

T ABLE OF C ONTENTS 02.9812.0001C v T able of Contents Introduction About This Manual ....................... .................................... ............................... .................... ............ 1 Additional Documentation ..................... .................................... .................................... .......... ...[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL vi 02.9812.0001C Accessory Options Follow Spot Operation ............................... .................................... ..................................... .. ......... 27 Enabling Pan/Tilt Free Mode .......... .................................... .................................... ............[...]

T ABLE OF C ONTENTS 02.9812.0001C vii Routine Main tenance Removing the Head Covers .......... .................................... .................................... ..................... .... 59 Removing the Aft Cover ............... .................................... .................................... .................. ....... 61 Removing[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL viii 02.9812.0001C Notes[...]

I NTRODUCTION 02.9812.0001C 1 Intr oduction About T his Manual This manual provides necessary information regard ing product safety , ins tallation, and operation for the following equipment: • Bad Boy™ Spot Luminaire (20.9812.0001) Familiarizing yourself with this in formation will help you get the mo st out of your lighting system. W ARNIN G:[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 2 02.9812.0001C Customer Ser vice Our comprehensive technical services department ensures you get the full benefit of being a PRG customer . Whether your needs are si mple or complex, our full-time st aff of experienced professionals are on-hand to provide support. For assi stance, contact your nearest P[...]

I NTRODUCTION 02.9812.0001C 3 Gobo Ar t Submission Guidelines 1. Each black and white image shou ld be submitted with artwork or iented as intend ed for viewing when projected from the luminaire onto a flat surfa ce such as a white wall. 2. Highest resolution and cleanest available image or sketch should be submitted - preferably in vector format ([...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 4 02.9812.0001C Notes[...]

02.9812.0001C 5 1. Description This chapter contains an overview of luminaire features and components. • Features • Components[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 6 02.9812.0001C Fe a t u r e s Ov er view The Bad Boy™ Spot Luminaire from PRG Lighting combines the qualities of a traditional automated lig ht with a lar ge venue fixture. Bad Boy is the ideal choice whenever a big-beam look is required, for example, when playing in front of high-brightness LED scre[...]

D ESCRIPTION : C OMPONENTS 02.9812.0001C 7 1 Components Inc luded Items The following illustration shows all items included with the luminaire: Figure 1-1: Bad Boy Luminair e Included Items R eplacement Items and Accessories The following items can be ordered from PRG . (Please order by PRG part number .) PRG P/N Accessory 21.9812.0863 Bad Boy Hang[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 8 02.9812.0001C Major Components and Controls The following illustration shows the extern al luminaire compon ents and controls. Figure 1-2: Bad Boy Luminaire External Components and Contr ols CONFIG addr 043 univ A 1400w ETHERNET COMM IN DMX THRU 15A Max AC IN 200 -240 VAC 50 / 60 Hz LAMP hrs 125 temp [...]

02.9812.0001C 9 2. Installa tion This chapter contains instructions for installing the luminaire. It includes instructions for connecting power an d data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements • Installation Procedur es • Power Up an[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 10 02.9812.0001C P o wer and Da ta Cabling R equir ements Pow e r The Bad Boy™ Spot Luminaire requires standard AC power distribution from 200-240 V A C, 50/60 Hz, 15A maximum. The uppe r enclosure provi des a Neutrik® connector for power input. Use the provided AC Line Cord Cable As sembly (25.9812.[...]

I NSTALLATION : P OWER AND D ATA C ABLIN G R EQUIR EMENTS 02.9812.0001C 11 2 The XLR 5-pin conn ectors should be wired as follows: Note: Refer to the USITT Recommended Practice fo r DMX512 guide for ad ditional information regarding DMX512 systems. See "Additional Documentation" on page 1 . Recommended Cable T ypes/Manufacturers These are[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 12 02.9812.0001C DMX512 Male T er mination Connector A male XLR DMX512 termination conn ector is required at the last luminaire (or " far end of the line") to p revent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors. The terminator [...]

I NSTALLATION : I NSTALLATION P ROCE DURES 02.9812.0001C 13 2 Installa tion Pr ocedur es Unpac king and Attaching Hanging Brack ets The Bad Boy™ Spot Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminair e. T wo provided Hanging Bracket Assemblies (21.9812.0863) are used to at[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 14 02.9812.0001C Figure 2-3: Hanging Bracket Orientations Standar d Hang W ARNIN G: The luminaire is heavy . Use caution when lifting. W ARNIN G: T wo safety cables and at least two truss hooks should be used in all hang configurations. T o install in standard 2-point hang: Step 1. Unpack case and attac[...]

I NSTALLATION : I NSTALLATION P ROCE DURES 02.9812.0001C 15 2 St ep 6. Connect power and d ata cables according to "Connecting P ower and Data" on page 19. Figure 2-5: S tandard Hanging Configuration and Dimensions (762 mm) 30" 15.6" (396mm) (343 mm) 13.5" 39.125" (994 mm) T wo (2) Safety Cables MUST be used for all ha[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 16 02.9812.0001C V er tical "Y ok e Out" Hang The Bad Boy™ Spot Luminaire can be hung in a vertical position, if required. In this configuration, the luminaire should be positioned so that the interface panel (display) is facing downward for ease of programming. W ARNIN G: The luminaire is h[...]

I NSTALLATION : I NSTALLATION P ROCE DURES 02.9812.0001C 17 2 Figure 2-7: V ert ical "Y oke Out" Hanging Configura tion Remove Lumina ire From Case Attach to V ertical T russ Ve r t i c a l Tru s s Display UP b) Using a third person, secure in place by tightening T russ Hook wing bolts. a) Using two people, carefully lift luminaire into m[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 18 02.9812.0001C Standing P osition The Bad Boy™ Spot Luminaire can also be used in a standing position. Be sure that the floor or stage will accommodate the load of this moving luminaire. T o install in a standing position: Step 1. Unlatch and remove case lid ( Figure 2-8 ). Step 2. Remove Power Cord[...]

I NSTALLATION : I NSTALLATION P ROCE DURES 02.9812.0001C 19 2 Connecting P ow er and Da ta The Bad Boy™ Spot Luminaire ma y be controlled by DMX5 12 or Ethernet. The control inputs are located at the upper enclosure connector panel. Figure 2-9: Data Connections Observe the following guidelines when setting up the system: • The DMX512 Thru port [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 20 02.9812.0001C T o connect power and data: Step 1. Connect data cable (DMX512 or Ethernet) from console to appropriate input connector at first luminaire in chain ( Figure 2-10 ). Step 2. If required, connect additional data cables from appropriate thru connectors to input connectors of remaining lumi[...]

I NSTALLATION : P OWER U P AND B ASIC S ETUP P ROCE DURES 02.9812.0001C 21 2 P o wer Up and Basic Setup Procedur es P o wering Up the Luminair e When AC power is applied, the luminaire will begin a calibration seq uence which moves its pan, tilt, and all beam control mechanisms. Af ter calibration, the luminaire head will either stop at its "h[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 22 02.9812.0001C Comm LED Oper ation The Comm LED - loc ated on the upper enc losure connector panel - indicates system contro l status. This can be used determine if the luminaire is receiving a control signal. LED indications are as follows: • Green - The Comm LED will light gr een if either DMX or [...]

I NSTALLATION : P OWER U P AND B ASIC S ETUP P ROCE DURES 02.9812.0001C 23 2 Setting a Star ting Ad dr ess The method for setting a DMX startin g address is the same whether the luminaire is being controlled by DMX512 or Ethernet (Art-Net). The only differen ce is that the Home scre en will display the Comm as either "DMX" or "ETH&qu[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 24 02.9812.0001C Ether net (Ar t -Net) Comm The starting addre ss for Ethernet (Art-Net) systems is programmed using the CONFIG menu. T o program a starting address: Step 1. At Home screen, press CONFIG pa nel. Step 2. At Configuration screen, press DMX ADDRESS panel. Step 3. At numeric keypad, enter ne[...]

I NSTALLATION : P OWER U P AND B ASIC S ETUP P ROCE DURES 02.9812.0001C 25 2 Star ting the Lamp The lamp can be started (turne d on) via console comman d or at the luminaire itself by using the Menu T ouchscreen. T o start lamp using Menu T ouchscreen: Step 1. At Home screen, press LAMP pane l. Step 2. At Lamp screen, current lamp status (ON/ OFF) [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 26 02.9812.0001C Configuring Comm Loss Setting The Communication screen includ es a "Comm Loss" setting. This se tting will configure how long to wait before the fixture fades to black upon loss of comm data. T o configur e the Comm Loss setting: Step 1. At Communication screen, press COMM LOS[...]

I NSTALLATION : A CCESSORY O PTIONS 02.9812.0001C 27 2 Accessor y Options F ollo w Spot Oper ation The Bad Boy™ Luminaire may also be used as a follow spot fixture. A Follow Spot Handles Kit (28.9812.0688) is available for th is purpose. The kit includes thr ee handles so that follow spot operation may be accomplished from the side of the fixture[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 28 02.9812.0001C Step 3. For each Handle Assembly , feed Lanyard th rou gh yoke handle, then feed Handle through loop as shown in Fi gure 2-18 . Step 4. Thread Handles into Handle Mounts. Figur e 2-18: Installing Follow Spot Handles - S tep 2 Enabling Pan/Tilt F r ee Mode At Pan/Tilt Menu: A "Free&[...]

02.9812.0001C 29 3. Oper a t ion This chapter contains instructions for using the Menu T ouchscr een and controlling the luminaire by DMX512. • Menu System • DMX512 Operation[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 30 02.9812.0001C Menu System Using the Menu T ouc hscr een The menu system is a set of software screens used to configure, address, re port status, and test the luminaire. These functions are controlled at the Menu T ouchscreen as shown in Fi gure 3-1 . Figure 3-1: Menu T ouchscreen Color Codes The menu [...]

O PERATION : M ENU S YSTEM 02.9812.0001C 31 3 On-Boar d Batter y The luminaire contains an on-board battery so that it can be addre ssed and configured without being connected to main power . Some Bad Boy™ luminaires also have a Battery W ake Switch located below the Comm LED. This momentary switch will engage the on-board battery . Wh ile the sw[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 32 02.9812.0001C Menu System Ov er view The menu system consists of a hierarchy of menu levels as shown in Figure 3-3 . Sub-menu s, options, and alpha/numeric keypads may be accessed by pressing the blue and red areas of these main screens. Pressing EXIT will return to the previous screen. When power is [...]

O PERATION : M ENU S YSTEM 02.9812.0001C 33 3 Menu Details Home Scr een The Home screen consists of several sections (refe rred to here as "panels") which provide status and configuration information. Pressing the panels on the touchscreen will open the applicable sub-menus. LAMP Panel • Lamp S tatus - displays lamp on/of f status, hour[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 34 02.9812.0001C Lamp Screen • Lamp Hours - displays total lamp hours. Lamp hours are shown in green if under threshold, yellow at 750 hours, an d red at 900 hours. It is mandatory that the lamp be changed befo re 900 hours. Press to bring up Reset Lamp Hours Y es/No options. • St r i k e s - display[...]

O PERATION : M ENU S YSTEM 02.9812.0001C 35 3 * When Pan and/or T ilt are locked, it prevents the fixture from moving when the power is reset. For example, if a fixture is placed with in a piece of scenery th at could interfere with Pan and T ilt calibration, they can be locked so that only the in ternal mechanisms calibrate. Default Settings: Pan/[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 36 02.9812.0001C Communica tion Scr een • Control - displays current DMX5 12 co ntrol values. V alues will be highlighted in green when changing. • Info - displays current source (DMX51 2 or Art-Net/Ethernet), number of bytes in the frame, upda te rate, and universe number (if Art-Net). • Comm Loss[...]

O PERATION : M ENU S YSTEM 02.9812.0001C 37 3 T est Scr een • Re-Cal - press to bring up Recalibration Screen. (During recalibration, intensity goes out until all mechanism calibrations ar e complete and back in po sition, then fades in.) • Re-Call ALL - press to bring up Re-Cal ALL Y es/No options. • Disable - press to bring up Disable Scree[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 38 02.9812.0001C DMX512 Oper a tion Channel Mapping T able 3-1: DMX512 Channel Mapping Channel Function Default Sn ap Refer T o Additional T able... 1 Intensity - Hi Byte 0 N 2 Intensity - Lo Byte 0 N 3 Pan - Hi Byte 127 (32767) N 4 Pan - Lo Byte 255 N 5 T ilt - Hi Byte 127 (32767) N 6 T ilt - Lo Byte 25[...]

O PERATION : DMX512 O PERATION 02.9812.0001C 39 3 W heel Control Every wheel, gobo or color, as we ll as the gobos within a wheel, fo llow the exact same method of control. Select the mode with the associated control channel: continuous [index], discrete [step], spin, random slow , medium, and fast, with strobe range at the end. The preceding 16-bi[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 40 02.9812.0001C The diagram below illustrates the wheel control modes, using the Colo r Wheel as an example: Figur e 3-4: Wheel Control Modes T able 3-5: S trobe Contr ol Range Fu nction Notes 0-9 Open Strobe fully open 10-19 Closed Strobe fully closed 20-29 Slow rand om Random strobe - slow rate 30-39 [...]

O PERATION : DMX512 O PERATION 02.9812.0001C 41 3 Contr ol Channels ALL Control Channels require that the DMX value be held for 3 seconds, fo llowed by an immediate change to DMX 0 (without any other DMX values in between). Zoom tables are dependent on distance to target, so several tables are provided to allow focus zoom at different throws. T abl[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 42 02.9812.0001C Timing Channels Channel Functions T iming chann el control improves the time d moves of certain grou ps of parameters. Three timing channels are provided: one for Focus (Pan and T ilt), one for color parame ters and one for beam parameters. T iming channels support time values of up to s[...]

O PERATION : DMX512 O PERATION 02.9812.0001C 43 3 T able 3-8: Timing Channels % V alue DMX = Seconds 0F u l l S p e e d 10 . 2 20 . 4 13 0 . 6 40 . 8 25 1 61 . 2 71 . 4 38 1 . 6 91 . 8 41 0 2 11 2 . 2 12 2.4 51 3 2 . 6 14 2.8 61 5 3 16 3.2 17 3.4 71 8 3 . 6 19 3.8 82 0 4 21 4.2 22 4.4 92 3 4 . 6 24 4.8 10 25 5 26 5.2 27 5.4 1 1 28 5.6 29 5.8 30 6 1[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 44 02.9812.0001C 98 29 39 99 29 100 29 101 30 40 102 30 103 30 104 31 41 105 31 106 32 42 107 32 108 32 109 33 43 1 10 33 111 3 4 44 1 12 34 11 3 3 4 11 4 3 5 45 1 15 35 11 6 3 6 46 1 17 36 11 8 3 6 11 9 3 7 47 120 37 121 38 48 122 38 123 38 124 39 49 125 39 126 39 127 40 50 128 40 129 41 51 130 41 131 4[...]

O PERATION : DMX512 O PERATION 02.9812.0001C 45 3 77 196 95 197 95 198 100 78 199 100 200 1 10 79 201 1 10 202 1 10 203 120 80 204 120 205 120 81 206 130 207 130 208 140 82 209 140 210 140 21 1 150 83 212 150 213 160 84 214 160 215 160 216 170 85 217 170 218 180 86 219 180 220 180 221 190 87 222 190 223 200 88 224 200 225 200 226 210 89 227 210 228[...]

B AD B OY ™ S POT L UMINAIRE U SER M ANUAL 46 02.9812.0001C Zoom T ables The zoom tables, which allow the fixture to mainta in sharp focus on an image throughout the zoom range, are sensitive to the throw distance. For this r eason, a variety of zoom table versions are available for use with dif ferent throws . The zoom table is selectable via co[...]

02.9812.0001C 47 4. T r oubleshooting and Maintenance This chapter provides a basic tr oubleshooting guide, along with procedures for testing, proper handling, and rou tine maintenance. • T roubleshooting • T esting • Softwar e Update • Equipment Handling • Routine Maintenance[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 48 02.9812.0001C T r oubleshooting T r oubleshooting Guide The following table provides a list of common start-up pr oblems and possible solutions. Symptom Solution(s) Refer to... No power to luminaire. Ensure power cable i s properly connected to Neutrik input connector . page 10 Ensure power is switch[...]

T ROUBLESHOOTIN G AND M AINTENANCE : T ROUBLESHOOTING 02.9812.0001C 49 4 Er r or s The Status menus can be used to determine if any luminaire mechanisms are reporting errors. The Stat us panel at the Home screen will report overall luminaire conditio ns as follows: • CALIBRA TION (yellow ) • OK (green) • ERROR (red) • LOCKED (white) Pressin[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 50 02.9812.0001C Mechanism Errors Errors will be shown after the mechanism code, for example: P AN:Comm Error . Error Code Explanation Solution Comm Error Error communica ting with motion pr ocesso r Check CAN cables/connections, motor control board Init Error Error during initializatio n of moti on pro[...]

T ROUBLESHOOTIN G AND M AINTENANCE : T ROUBLESHOOTING 02.9812.0001C 51 4 Other Errors Error Code Explanation Solution T emp over threshold T emperatur e too high Check fans/filters Lamp over threshold Lamp hours above recommended maximum Change lamp Lamp Off Fan Error: Cann ot strike lamp while any fan is in error state Check fan, fan cabling Pan/T[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 52 02.9812.0001C Te s t i n g Te s t S c r e e n • Re-Cal - press to bring up Recalibration Screen. • Re-Call ALL - press to bring up Re-Cal ALL Y es/No options. • Disable - press to bring up Disable Screen. • Mech T est - press to bring up Mech anical T est Screen. (See "Mechanical T est&q[...]

T ROUBLESHOOTING AND M AINTENANCE : T ESTING 02.9812.0001C 53 4 Mec hanical T est The Mechan ical T est menu provides a met hod for exercising all luminaire mechanisms individually . Each mechanism has a similar T est screen , Cyan is shown in the example below: The following test functions are available: • Te s t C h a s e - The mechanism will m[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 54 02.9812.0001C Group T est The Group T est menu allows multiple Bad Boy™ luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet. (Refer to "Connecting Power and Data" on page 19 for more in formation about da isy-chaining.) T o perform a grou[...]

T ROUBLESHOOT ING AND M AINTENANCE : S OFTWARE U PDATE 02.9812.0001C 55 4 Software Upda te Software Update Using LumLoader Application Introduction The LumLoader application allows you to upd ate the software in a Bad Boy Luminaire. The update will be sent over an Ethernet co nnection. The luminaire can take th e Ethernet input directly , or the up[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 56 02.9812.0001C Download the Sof tware Press "Start Download" to initiate the update. Y ou sh ould see the luminaires immediately drop into the startup screen and erase flash, which takes about 30 seconds. Then the new module is sent out, the screen indicates "Loading", and when com[...]

T ROUBLESHOOT ING AND M AINTENANCE : S OFTWARE U PDATE 02.9812.0001C 57 4 Software Cr ossload The Information menu provides a method for sending a luminaire’ s current software ve rsion to all connected luminaires. (Luminaires can be daisy-chained via DMX5 12 or Ethernet.) T o initiate the softwa re crossload, press "Crossload SW" at th[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 58 02.9812.0001C Equipment Handling Pr oper Lamp Ser vicing and Oper a tion Servicing • When handling a lamp, hold it by the ceramic base while wearing cotton glov es or finger cots. Do not touch the glass envelope (bulb). If you touc h the glass with bare fingers, wipe of f any fingerprints with alco[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 59 4 R outine Maintenance R emo ving the Head Co vers T o access some interior he ad components, one or both of the Head Covers may need to be removed. Parts: 21.9812.0630 2 EA ASSY , HEAD COVER T ools and Supplies: #2 Philips screwdriver (manual screwdriver only) T o remove H [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 60 02.9812.0001C Step 3. Replace Head Cover as follows: a. Set cover in place and slide rear corners under lip of Aft C over . b. At front of Head Cover , press with equal pressure on both sides until leading edge of cover snaps into place under fro nt ring casting. (Y ou will hear a "pop" whe[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 61 4 R emo ving the Aft Co ver T o access some interior he ad components, the Aft Cover may need to be removed. Parts: 21.9812.0612 1 EA AS SY , AFT COVER w/ BAFFLE T ools and Supplies: 5/32" Allen wrench, T -bar T o remove Aft Cover: St ep 1. At Aft Cover , remove X, Y , [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 62 02.9812.0001C R emo ving the Enc losur e Co v er s T o access interior enclosure components, one or both of the Upper Enclosure Covers may need to be removed. Parts: 21.9812.0820 1 EA ASSY , INT AKE COVER, UPPER ENCLOSURE 21.9812.0830 1 EA ASSY , EXHAU ST COVER, UPPER ENCLOSURE T ools and Supplies: #[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 63 4 Cleaning the Head El ectrostatic Filter s The electrostatic filters should be cleaned or repl aced when they are dirty . The frequency will depend on how often and in what conditions the luminaire is used. T ools and Supplies: #2 Phillips screwdriver Compressed air and/or [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 64 02.9812.0001C Cleaning the Enc losur e Intak e Filter s The intake filters should be cleaned or replaced when they are dirty . The frequency will depend on how often and in what conditions the luminaire is used. T ools and Supplies: #2 Phillips screwdriver Compressed air and/or water T o clean enclos[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 65 4 Cleaning the Luminair e Exterior T ools and Supplies: Lint-free cloth W indow cleaner V acuum cleaner with brush nozzle or compressed air #2 Phillips screwdriver T o clean luminaire: W ARNIN G: Remove power from lumina ire before this proced ure. CAUTION: Use ONL Y OptiMax[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 66 02.9812.0001C Cleaning the Lenses T ools and Supplies: (2) Micro Fiber cloths (06.6 085.0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084 .0001.0) Cotton gloves or fing er cots #2 Phillips screwdriver Hook & Pick tool T o clean lenses: CAUTION: Use caution when handling lenses. A void scra[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 67 4 Step 7. As in Step 5 above, clean remaining lens surfaces and front of luminaire Front Glass. St ep 8. T o clean backside of Fron t Glass and front of Lens Group 4, remove Front Glass as follows: a. Position luminaire head so that Front Glas s is facing upward. (T o preven[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 68 02.9812.0001C Figure 4-7: A ccessing Zoom Lens Assembly R2 / Designer Wheel Head Cover R1 Head Cover Remove to Access Lenses ZOOM LENS ASSEMBL Y DET AIL Lenses 8-32 x 3/8" PPB Screw (2 ea) CAUTION: Hand tighten only . DO NOT use a power tool on Head Cover scre ws.[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 69 4 Cleaning Gobo, Color and Dimmer W heels T ools and Supplies: Micro Fiber cloth (06.6085. 0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084 .0001.0) Cotton gloves or fing er cots #2 Phillips screwdriver T o clean gobo, color and dimmer wheels: CAUTION: Use ONL Y Opti[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 70 02.9812.0001C R eplacing the Lamp Parts: 71.2566.1200.0 1 EA LAMP , F ASTFIT , PHILIPS MSR GOLD™ T ools and Supplies: Cotton gloves or fing er cots W ARNIN G: Remove power from luminaire before perfo rming any maintenance procedures. CAUTION: Refer to "Proper Lamp Servic ing and Op eration&quo[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 71 4 CAUTION: W ear cotton gloves or finger cots while ser vicing lamp. T ouching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early . If touched, use alcohol to thoroughly clean glass. Figur e 4-8: Replacing the Lamp Backcap Lamp La[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 72 02.9812.0001C Adjusting the Lamp After a new lamp is installed, it w ill be necessary to align the lamp in order to center and flatten the hot spot. Knobs located at the luminaire’ s backcap allow for adjustment. T ools and Supplies: none W ARNIN G: Backcap may be HOT during lamp operation. To a d [...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 73 4 R eplacing a Gobo Parts: Stan dard or Custom Gobo(s), as required T ools and Supplies: #2 Phillips screwdriver Cotton gloves or fing er cots W ARNIN G: Remove power from luminaire before perfo rming any maintenance procedures. T o replace a gobo: Step 1. Remove power from [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 74 02.9812.0001C Step 5. Using fingers , grasp frame of gobo and pu ll out of wheel ( Figure 4-1 1 ). Figure 4-1 1: Replacing a Gobo Step 6. Noting proper orientatio n, insert new gobo into wheel. Ensure that the "tongue" of the gobo clip goes under the retaining plate (under the sun gear). Pr[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 75 4 Figur e 4-12: Gobo Positions and Alignment 2 5 7 6 OPEN 1 2 3 OPEN 1 2 3 4 5 6 7 4 1 2 3 4 5 6 7 OPEN CAUTION: The gobos must be seated prop erly , especially the gear mesh.[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 76 02.9812.0001C R eplacing a Designer Color Filter Parts: Designer Color Filter(s), as required T ools and Supplies: #2 Phillips screwdriver Cotton gloves or fing er cots W ARNIN G: Remove power from luminaire before perfo rming any maintenance procedures. T o replace a designer color filter: Step 1. R[...]

T ROUBLESHOOTING AND M AINTENANCE : R OUTINE M AINTENANCE 02.9812.0001C 77 4 Step 7. Close head c over access door . Figure 4 -14: Designer Color Filter Positions 6 5 4 7 OPEN 1 2 3 EXPLODED VIEW[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 78 02.9812.0001C Notes[...]

02.9812.0001C 79 A PPENDIX A. T ec hnical Specifica tions • Bad Boy Spot Luminair e • Bad Boy Road Case • AC Line Curr ent / Power vs. V oltage[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 80 02.9812.0001C Bad Bo y Spot Luminair e SOURCE: Philips MSR Gold™ 1200W FastFi t Lamp. Can be set to levels 900W , 1200W , or 1400W . OUTPUT : 48,000 lumens OP TICAL EFFICIENCY : 40% REFLECTOR: Precision glass reflector w ith dichroic cold mirror coating . OPERA TING TEMP: -20° to 120°F (-29° to [...]

TECHNICAL S PECIFICATIONS 02.9812.0001C 81 A (762 mm) 30" 15.6" (396mm) (343 mm) 13.5" 39.125" (994 mm) POSITIONING : Can be mounted in any orientation. SP ACING : Hangs on 30 inch (762 mm) centers. WEIGHT : 167 lbs (75.8 kg) - includes clamps and rails[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 82 02.9812.0001C Bad Bo y R oad Case EMP TY WEIGHT : 90 lbs (40.8 kg) LOADED WEIGHT : 257 lbs (1 16.6 kg) - includes (1) one luminaire with clamps and rails (766 mm) 30.15"[...]

TECHNICAL S PECIFICATIONS 02.9812.0001C 83 A A C Line C ur r ent / P ow er vs. V oltage Note: • T ested while running all motors except Intens ity/Iris/Frost functi ons to allow ballast to remain stable at 1400W output to lamp. Photometric Da ta Refer to the charts on the following pages. TEST VOL TS FREQ AMPS V A POWER PF 1 170 50Hz 10.27 1746 1[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 84 02.9812.0001C Nar row Zoom Iris Full Open 8º Full Angle 40,000 beam Lumens Throw Dist (Ft) 20 30 50 75 100 Beam Dia. (Ft) 2 .8 4. 2 7. 0 10.5 14.0 Illuminance (fc) 12095 5376 1935 860 484 Throw Dist (m) 5 10 20 25 30 Beam Dia. (m) 0. 7 1.4 2 .8 3 .5 4.2 Illuminance (lux) 193520 48380 12095 7741 5376[...]

TECHNICAL S PECIFICATIONS 02.9812.0001C 85 A Medium Zoom Iris Full Open 34º Full Angle 48,000 beam Lumens Throw Dist (Ft) 20 30 50 75 100 Beam Dia. (F t) 12.2 18.3 30.6 45.9 61.1 Illuminance (fc) 850 37 8 136 60 34 Throw Dist (m) 5 10 20 25 30 Beam Dia. (m) 3.1 6 .1 12 .2 15.3 18.3 Illuminance (lux) 13600 3400 850 544 378 Multiply throw distance b[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 86 02.9812.0001C W ide Zoom 130000 120000 110000 100000 90000 80000 70000 60000 50000 40000 30000 20000 10000 0 30.0 20.0 10.0 0.0 -10.0 -20.0 -30.0 Iris Full Open 56º Full Angle 50,000 beam Lumens Throw Dist (Ft) 20 30 50 75 100 Beam Dia. (F t) 21.3 31.9 53.2 79.7 106.3 Illuminance (fc) 31 2 13 9 50 2[...]

TECHNICAL S PECIFICATIONS 02.9812.0001C 87 A Logarithmic Beam Il luminance Comparison 140000 120000 100000 80000 60000 40000 20000 0 30.0 20.0 10.0 0.0 -10.0 -20.0 -30.0 8º, 34º and 56º Zoom settings. ( DMX Values 00000, 30192, & 57700 ) 10000000 1000000 100000 30.0 20.0 10.0 0.0 -10.0 -20.0 -30.0 Deg. WFOV MFOV NFOV Lamp Power = 1400 Watts [...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 88 02.9812.0001C Notes[...]

02.9812.0001C 89 A PPENDIX B. Glossar y This glossary provides us eful terms associated with operatin g Bad Boy™ Spot Luminaires.[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 90 02.9812.0001C Glossar y of T er ms Address A numerical "name" given to a device on a DMX512 line indi cating which of 512 possible channe ls it will respond to. Align (lamp) The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam. Arc Lamp A t[...]

TECHNICAL S PECIFICATIONS 02.9812.0001C 91 B Follow Spot When the luminai re is manually moved using the option a l follow spot handles and pan/til t Free mode in order to function as a spot light. Gobo A pattern (template) used to create b ackgrounds or texture when projected on to scenery or cycloramas, or to create the illusion of natura l eleme[...]

B AD B OY ™ S POT L UMINAIRE U SE R M ANUAL 92 02.9812.0001C T erminate/ T ermination T ermin ation refers to the dampening of DMX signal at the end of the transmission line. T ermination is created by placing a 100 ohm resistor betw een pins 2 and 3 of the DMX line. Often, there is a switch on DMX devices to do this internally . If not, a termin[...]