Quadra-Fire MTVERNINSAE-MBK manual

R www .quadrafi re.com 7036-135G November 22, 201 1 MT VERNON PELLET INSERT ADV ANCED ENERGY (AE) O - T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Owner ’ s Manual Installation and Operation Models: T ested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of a[...]

Page 2 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, including ‘V oice of the Cust[...]

R November 22, 201 1 7036-135G Page 3 Mt. V ernon Pellet Insert (AE) Section 1: Listing and Code Approvals A. Appliance Certifi cations ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifi cations ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Effi cienc[...]

Page 4 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 1 Listing and Code Approvals A. Appliance Certifi cation C. Glass Specifi cations E. BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. B. Mobile [...]

R November 22, 201 1 7036-135G Page 5 Mt. V ernon Pellet Insert (AE) 2 Getting Started Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended: Outside Air Intake on windward side NOT recommended: Outside Air Intake on leeward side Rec[...]

Page 6 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) • Installation and use of any damaged appliance. • Modifi cation of the appliance. • Installation other than as instructed by Hearth & Home T echnologies. • I ns ta ll at io n a n d/ or us e o f a ny co mp o ne nt pa rt no t approved by Hearth & Home T echnologies[...]

R November 22, 201 1 7036-135G Page 7 Mt. V ernon Pellet Insert (AE) 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.3 - Front View with Basic Surround Panel Set Figure 7.1 - T op View Figure 7.2 - Side View 26-1/ 4 in. (667m m) 13-1/ 8 in. (333m m) 15 in. (382m m) 23-7/ 8 in. (606m m) 32 in. ( 812mm ) 8-1/8 in. (206mm) 2-3/8 in. (59m [...]

Page 8 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Fire Risk. Comply with all minimum clearances to combustibles as specifi ed. W ARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actua[...]

R November 22, 201 1 7036-135G Page 9 Mt. V ernon Pellet Insert (AE) E. Minimum Opening for Masonry and Zero Clearance Fireplaces Location Inches Millimeters A Insert side to combustible side wall 6 152 B Insert top to max. 2-1/4 inch face trim 0 0 C Insert side to max. 2-1/4 inch face trim 0 0 Location Inches Millimeters F Rear Width 24 610 G Dept[...]

Page 10 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Mark area of floor to cut Starter hole Use 2 x 4 from insert packaging to support insert Keep sharp edge of metal floor away from power cord Leveling Leg G. Removing Metal Floor of Factory-Built Firebox • The fi rebrick (refractory), glass doors, screen rails, screen mesh and [...]

R November 22, 201 1 7036-135G Page 1 1 Mt. V ernon Pellet Insert (AE) • T h e f i r e p l a c e m u s t n o t b e a l t e r e d , e x c e p t f o r t h e exceptions listed below . Do not remove the bricks and mortar from the existing fi replace. The following modifi cations are permissible: • Removal of damper or locked in open position • [...]

Page 12 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 4 V ent Information 4 V ent Information A. V enting T ermination Minimum Requirements NOTICE: T ermination must exhaust above air inlet elevation. • I t i s r ecommend ed that at least 60 inche s ( 1524mm) of vertical pipe be installed when appliance is vented directly through [...]

R November 22, 201 1 7036-135G Page 13 Mt. V ernon Pellet Insert (AE) B. A voiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure T o reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con- ditions, it must be able to draft naturally without exhaust blower operat[...]

Page 14 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Negative pressure results from the imbalance of air available for the appliance to operate properly . It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces, water heate[...]

R November 22, 201 1 7036-135G Page 15 Mt. V ernon Pellet Insert (AE) E. Chimney and Exhaust Connection 1. Chimney & Connector : Use 3 or 4 inch (76-102mm) diame ter type "L" or "PL" venting system. It can be vented vertically or horizontally . 2. Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) v[...]

Page 16 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) G. Pipe Selection Chart Do NOT pack insulation or other combustibles between fi restops. • A L WA YS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe [...]

R November 22, 201 1 7036-135G Page 17 Mt. V ernon Pellet Insert (AE) 5 V enting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 17.1 Fire Risk. Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum sta[...]

Page 18 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) NOTE: Check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. Check building codes prior to installation. • In stal lat ion MU ST com ply wi th lo cal, r egi ona l, sta te an d national codes and regulations. • Consult local[...]

R November 22, 201 1 7036-135G Page 19 Mt. V ernon Pellet Insert (AE) 6 Mobile Home 1. A n outsi de air inle t must be provi ded for the com busti on air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which cau ses smoke spill age. Smoke spill age can a[...]

Page 20 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 7 Appliance Set-Up A. Leveling System B. Outside Air Kit Instructions Included in Kit : 2 wire ties, 1 collar assembly , 1 termination cap assembly , 1 trim ring, fasteners. NOTE: 3 INCH (76mm) ALUMINUM FLEX PIPE NOT INCLUDED. 1. Measure distance from fl oor to air vent opening [...]

R November 22, 201 1 7036-135G Page 21 Mt. V ernon Pellet Insert (AE) C. Hearth Support Included in Kit: (1) bottom, (1) trim front, (2) trim sides, (2) trim extensions T ools Needed: Phillips head screw driver , measuring tape, gloves Figure 21.1 Figure 21.4 - Shown with Cast Panel Set Basic Cast Attach T rim to Base from u nderne ath Attach T rim[...]

Page 22 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) E. Surround and T rim Set - Cast Figure 22.5 Figure 22.1 Figure 22.4 Figure 22.2- Completed View F . Surround & T rim Set, Basic 1. Secure the top panel to the surround sides with the screws provided. Figure 22.3 . 2. Assemble the trim with the (2) corner brackets provided. F[...]

R November 22, 201 1 7036-135G Page 23 Mt. V ernon Pellet Insert (AE) G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTICE: Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty . Any placement vari- ation other than shown here can cau[...]

Page 24 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Figure 24.1 Shock hazard. • Do NOT remove grounding prong from plug. • Plug directly into properly grounded 3 prong receptacle. • Route cord away from appliance. • Do NOT route cord under or in front of appliance. CAUTION 12 volt Power Inlet ( for optiona l batter y back-[...]

R November 22, 201 1 7036-135G Page 25 Mt. V ernon Pellet Insert (AE) 8 Operating Instructions A. Fire Safety T o provide reasonable fi re saf ety , the followi ng sh ould b e given serious consideration: • Install at least one smoke detector and CO monitor on each fl oor of your home. • Lo cat e dete cto rs awa y from the hea tin g appl ian [...]

Page 26 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Size • Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter • Length should be no more that 1-1/2 inches (38mm) • P el le t le ng th s ca n v ar y f r om lo t t o l ot f ro m t he sa me manufacturer • D ue t o l en gt h va ri at i on s, th e fl am e he i gh t ( fe[...]

R November 22, 201 1 7036-135G Page 27 Mt. V ernon Pellet Insert (AE) 3. Automatic or Manual Setting The automatic setting will control the heat output based on the comfort level selection. The manual setting allows you to manually control the heat output settings. See page 27, Ignition Cycles. NOTE: See the W all Control Thermostat manual for deta[...]

Page 28 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) The appliance has been designed to operate on an optional battery back-up system. If you have frequent po wer outages in your region, hook the appliance up to a 12 volt battery and it will automatically switch to battery power in the event of a power failure. The 12 volt power co[...]

R November 22, 201 1 7036-135G Page 29 Mt. V ernon Pellet Insert (AE) 1. Start-Up Cycle During this cycle: • Igniter turns on for 90 seconds to heat up the air in the fi repot • Combustion blower starts • Vacuum switch comes on • Feed motor turns on adding fuel to the fi repot and the appliance waits for the fi re to start The duration o[...]

Page 30 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 5. Auto-Clean Cycle The fi repot auto-clean system will cycle: • When the appliance is fi rst plugged in • When the house reaches temperature and the appliance shuts down • At prescribed intervals, depending on the type of fuel se- lected • When starting up after an ele[...]

R November 22, 201 1 7036-135G Page 31 Mt. V ernon Pellet Insert (AE) M. Quick Start Guide NOTICE: Any button pressed will turn on the backlight. W all control will automati- cally revert back to the starting screen if there is no activity for 15 seconds; except for the “CONFIRM FUEL CHANGE” screen. READY 71 Set at: 6 8 12:3 0 P M MEN U 1. At t[...]

Page 32 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) READY 71 Set at: 7 4 12:3 0 P M HEA T OUT PUT MEN U Hold at : Medium High 1. At the starting screen, press “HEA T OUTPUT”. 2. Use the “UP” button to change “HEA T OUTPUT LEVEL” to ”MEDIUM-HIGH”. SETTING HEA T OUTPUT 1. Press and hold “UP” or “DOWN” but- to[...]

R November 22, 201 1 7036-135G Page 33 Mt. V ernon Pellet Insert (AE) N. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro- duced by a furnace or heating duct. This noise does not affect the operation or longevity of your applia[...]

Page 34 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective [...]

R November 22, 201 1 7036-135G Page 35 Mt. V ernon Pellet Insert (AE) 10 Maintaining & Servicing Y our Appliance CAUTION! SHOCK AND SMOKE HAZARD! • Proper Shutdown Procedure must be followed. • Smoke spillage into room can occur if appliance is not cool before unplugging appliance. • Risk of shock if appliance is not turned off before ser[...]

Page 36 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 4. Disposal of Ashes • Frequency: As needed • By: Homeowner a. Ashes should be placed in a metal container with a tight- fi tting lid. b. The closed c ontainer of ash es should be plac ed on a non-combustible fl oor or on the ground, well away from all combustible materials[...]

R November 22, 201 1 7036-135G Page 37 Mt. V ernon Pellet Insert (AE) Figure 37.1 - Large Clinker 5. Cleaning Firepot with Firepot Clean-Out T ool • Frequency: Softwood Pellets: Weekly or every 5 bags Hardwood Pellets: Weekly or every 3 bags Alternate Fuel: Daily or everyr 1 bag • By: Homeowner a. Be sure the wall contr ol screen says OFF and t[...]

Page 38 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) c. Assemble the crevice tool from the micro cleaning kit to attach to a Shop V ac. Figure 38.1. d. Use the crevice tool to fi nish cleaning the heat exchanger fi ns. It is critical that the 2 exhaust exits at the back of the fi rebox fl oor (left and right) be thoroughly clea[...]

R November 22, 201 1 7036-135G Page 39 Mt. V ernon Pellet Insert (AE) 8. Cleaning the Glass • Frequency: When clear view of fi repot becomes obscured • By: Homeowner a. Be sure the wall control screen says OFF and the appliance is allowed to cool. b. C l e a n g l a s s w i t h a n o n - a b ra s i v e c o m m e r c i al l y available cleaner [...]

Page 40 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills Figure 40.1 W ARNING Fire and Smoke Risk. • High ash fuels or lack of maintenance can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup exceeds half way point in fi repot. • [...]

R November 22, 201 1 7036-135G Page 41 Mt. V ernon Pellet Insert (AE) F . Glass Replacement • Glass is 5mm thick high temperature heat-re- sistant ceramic glass. • DO NOT REPLACE with any other material. • A lternate material may shatter and cause injury W ARNING Figure 41.1 a. Swing open the face and remove door from the appli- ance by lifti[...]

Page 42 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) Convection Blower Replacement G. Convection Blower Replacement (Cont’d) 1. After the sides are removed, r each behind the blower and release the latch by pushing the top of the latch towards the blower . Figure 42.1. 2. Rock the top of the blower slightly and lift up and out. T[...]

R November 22, 201 1 7036-135G Page 43 Mt. V ernon Pellet Insert (AE) 1 1 Reference Materials 9. Firepot The fi repot is made of high quality ductile iron. The fl oor of the fi repot automatically opens for cleaning and is operated by the auto-clean fi repot system. The fl oor needs to return to a compl etely close d position o r the applian c[...]

Page 44 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) 17. Power Supply The power supply is located at the bottom left side of the app lia nce. It conv ert s 120 volt AC curre nt to 15 volt DC curre nt to power the appliance. 18. Overheat Sensor (Snap Disc) The overheat sensor is mounted on the back of the drop tube in the center of [...]

R November 22, 201 1 7036-135G Page 45 Mt. V ernon Pellet Insert (AE) B. Component Locations Figure 45.1 - Feed Motor , V acuum Switch, Exhaust Blower , Overheat Sensor Figure 45.2 - Power Supply , Control Board, Convec- tion Blower Figure 45.3 - Heat Exchanger , Baffl e, Ash Pan, Firepot Thermocouple & Thermocouple Cover Baffle Firepo t Ash P[...]

Page 46 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) C. Exploded Drawings Figure 46.1 09/10 MTV ERNI NSAE-C SB, MTVERN INSA E-CWL, MT VERN INSAE- MBK, MTVER NINS AE-PMH Part number list on following pages. 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19* 20 21 22 24 25 26 27 28 23 29 30 31 32 33 34 35 36 37[...]

R November 22, 201 1 7036-135G Page 47 Mt. V ernon Pellet Insert (AE) IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NU[...]

Page 48 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NU[...]

R November 22, 201 1 7036-135G Page 49 Mt. V ernon Pellet Insert (AE) IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NU[...]

Page 50 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NU[...]

R November 22, 201 1 7036-135G Page 51 Mt. V ernon Pellet Insert (AE) IMPORT ANT : TH IS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART N[...]

Page 52 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE) IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NU[...]

R November 22, 201 1 7036-135G Page 53 Mt. V ernon Pellet Insert (AE) 09/10 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA T ION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at[...]

Page 54 7036-135G November 22, 201 1 R Mt. V ernon Pellet Insert (AE)[...]

R November 22, 201 1 7036-135G Page 55 Mt. V ernon Pellet Insert (AE)[...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES 7036-135G November 22, 201 1 Page 56 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our web site at www .quadrafi re.com This product may be cov[...]