Siemens SIMATIC S7-300 manual

SIMA TIC S7-300 Getting S t arted for First T i me Users Order No.: 6ZB5310-0NC02-0BA0 04/2007 A5E01094750-01[...]

Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety , as well as to prevent damage to property . The notices referring to your personal safety are hi ghlighted in the manual by a safety alert symbol, notices referring only to property damag e have no safety alert symbol. These notices shown bel[...]

Prescribed Usage Note the following: T rademarks All names identified by ® are registered trademarks of t he Siemen s AG . The remaining trademarks in this publica- tion may be trademarks whose use by third parties for their own purposes could violate the rights of the owner . Disclaimer of Liability We have reviewed the contents of this publicati[...]

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1 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Content s 1 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 Prep a ring the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Insta ll in g a[...]

2 1W e l c o m e[...]

3 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Welcome to the “S7-300 Getting S tarted for First T ime Users”. Using an example of a conveyor belt, we will illustrate how easy it is to control a drive motor with an S7-300. Y ou will use the S7-300 to start th e motor , switch the direction of[...]

1W e l c o m e 4 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Va l i d i t y These instructions appl y to the following CPUs: Prerequisites Y ou are proficient in working with the Microsof t ® Windows TM operating system. Y ou are familiar with the basics of elec tronics and electrical engineeri[...]

5 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Materials and tools In order to install the conv eyor belt control, you will need the following materials and tools: • The S7-300 starter ki t contains the fo llowing: Quantity Item Order number (Siemens) 1 Mounting rail 6ES7390-1AB60-0AA0 1 CPU 31[...]

1W e l c o m e 6 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 • In addition, you will need the following components: Quantity Item Order number (Siemens) 1 Power supply 6ES7307-1EA00-0AA0 1 PC with U SB interface - 1 STEP 7 Lite V3.0 + Service Pack 2 Can be downloaded free of charge on the Inte[...]

7 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0[...]

8 2 Prep aring the PC[...]

9 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Inst allin g STEP 7 Lite In order to create the control program for the drive moto r on your PC, you must install the STEP 7 Lite sof t ware. The latest version of STEP 7 Lite including ser- vice pack can be found on the Internet at: http://support.a[...]

2 Prep aring the PC 10 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Setting the interface 1. Open the dialog for setting the PG/PC interfac e.[...]

11 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. For the interface, select “PC Adapter (MPI)”. This connection property enables communication between your PC and the MPI interfac e of the CPU 312C.[...]

2 Prep aring the PC 12 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3. Configure the connection to the USB interf ace. This connection property enables communication be tween the MPI interface o f the CPU 312C and your PC. Y ou have inst alled STEP 7 Lite and the sof tware for the PC Adap ter USB[...]

13 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0[...]

14 3 Inst alling and wiring the hardware[...]

15 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3.1 What component s are required? In order to control the conveyor belt, you will need the components shown: • Power supply for the control compon ents • CPU 312C with inte grated input and output module • Mounting rail for in stalling the mo[...]

3 Installing and wiring the hardware 16 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3.2 Inst alling the components In this section, we show you how to: • Install and ground the mounting ra il • Install the modules on the mounting rail • Insert the front p anel connector Inst alling and gro[...]

17 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Inst alling modules on the mounting rail 1. Inst all the power supply , tighten- ing the screws hand-tight. 2. Inst all the CPU 312C. 3. Insert the front p anel connector into the CPU 312C until it engages. The front panel connector still protrudes [...]

3 Installing and wiring the hardware 18 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3.3 Wiring the component s Wire the system component s to the CPU 312C. This enables the CPU 312C to detect and evaluate the st ate of the comp onent s with the help of the control pro- gram. • The moment ary-c[...]

19 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Wiring the CPU 312C and the power supply 1. Prep are the power cable. 2. Connect the power cable to the power supply . 3. Secure the po wer cable. 4. Wire the power supply to the CPU 312C. / 0 / 1 / 0 / 0 / 1 / 0 / 0 / 1 /[...]

3 Installing and wiring the hardware 20 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Wiring the moment ary contact switches 1. Connect the mome nt ary cont act switches to the digit al input s. / 0                  ?[...]

21 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Wiring the motor 1. Connect the power supp ly for the digit a l input s. / 0                             [...]

3 Installing and wiring the hardware 22 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. Wire the motor , if ava il a ble. This step is optional. YX X YY Y YZ Z Y[ [ Y Y] ] Y^ ^ Y_ _ Y` ` ZW XW sR t ZX XX ZY XY ZZ XZ Z[ X[ Z X Z] X] Z^ X^ Z_ X_ Z` X` [W YW sR t sX u sR t[...]

23 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Connecting the front p anel connector 1. Est ablish c ont act between the front p a nel conne ctor and th e cont act s of the CPU 312C, and close the fron t doors.                ?[...]

3 Installing and wiring the hardware 24 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Checking the line volt age setting 1. Check that the line volt age selec- tor switch is set to the correct line volt age. 2. If necessary , change t he switch position for the line volt age.[...]

25 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3.4 Commissioning the hardware When you commission the hard ware, you es tablish the connections be tween the CPU 312C and yo ur PC. Y ou supply power to the installed equipment and test for proper wiring. Connecting the CPU 312C and the PC 1. Conne[...]

3 Installing and wiring the hardware 26 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. Close the front p anel. sR t sR t sX u sR t[...]

27 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Supplying power to the CPU 312C 1. Connect the s upply cable to the supply system. War ni ng Unanticip ated operation can cause death or personal injury! Death or serious bodily injury and damage to machinery and equipment can occur if you do not ob[...]

3 Installing and wiring the hardware 28 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. Insert the SIMA TIC Micro Memory Card into the slot on the front of the CPU 312C.[...]

29 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3. Set the main switch of the power s upply to “ON”. The DC24V LED on the power supply will light up. All LEDs on the CPU 312C will light up briefly , and the DC5V LE D and the STOP LED will remain lit.[...]

3 Installing and wiring the hardware 30 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 T esting the connections Now , test your wiring to verify t hat it is funct ioning prop erly . For this purpose, t ake turns pressing the momentary cont act switches and observe t he LEDs on the inputs of the C P[...]

31 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0[...]

32 4 Configuring the control in STEP 7 Lite[...]

33 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4.1 What is a STEP 7 Lite project? V arious tasks are involved in creating an automa tion solution with STEP 7 Lite. STEP 7 Lite combines all of the data and t a sks of the control into a project. This data is stored in a STEP 7 Lite project file (*[...]

4 Configuring the control in STEP 7 Lite 34 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4.2 Opening a STEP 7 Lite project In order to configure the control in STEP 7 Lite, you must open the example project provided and familiarize y ourself with the pr ogram interface. Opening the “conveyor”[...]

35 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4.3 Reproducin g the module configuration in STEP 7 Lite In the STEP 7 Lite project, you will create all of the modules you installed on the mounting rail. Creating the modu le configuration 1. Create a new S7-300 st ation. Four mounting rails are a[...]

4 Configuring the control in STEP 7 Lite 36 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. Insert the power supply with th e appropriat e type designa tion and orde r number .[...]

37 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 3. Insert the CPU with the appropriate type de signation and order number .[...]

4 Configuring the control in STEP 7 Lite 38 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 The modules are displayed b oth in the hardware view and in the configu ration table.[...]

39 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Setting the p arameters of the CPU 312C Y ou can set numerous para meters for each of the modules. As an example, we will modify the retention behavior of the CPU 312C. 1. Set the amount of rete ntive bit memory to “0”. The retention behavior of[...]

4 Configuring the control in STEP 7 Lite 40 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Saving the project 1. Save the project.[...]

41 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4.4 Est ablishing th e online connection between the PC and CPU 312C Y ou must est ablish an online co nnection between the PC and CPU 312C for the following: • Downloading and testin g the control programs • Displaying an d changing the oper at[...]

4 Configuring the control in STEP 7 Lite 42 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4.5 Downloading and ch ecking the module configuration to the CPU 312C Before you download the m odule configuration to th e CPU 312C, you will delete the old configuration from the CPU. Af ter downloading, y[...]

43 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Downloading the module conf iguration to the CPU 312C 1. Download the module configurat io n to the CPU 312C. This tran sfe rs the current module pa rameters to the CPU.[...]

4 Configuring the control in STEP 7 Lite 44 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Checking the module configuration 1. Check to make sure that the configuration dat a on the PC (offline) matches the configuration dat a on the CPU 312C (online). STEP 7 Lite then checks whether do wnloadable[...]

45 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Y ou have created the co ntrol structure in STEP 7 Lite and down loaded the con- figuration to the CPU 312C. Next, you will open the example program for control- ling the conveyor belt drive.[...]

46 5 Opening the program on the PC[...]

47 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 5.1 What is a program? The program describes how th e signals from the moment ary cont act switches are logically linked to the outputs. T he outputs of the CP U 312C will be used to control the drive motor of the co nveyor belt. The program is part[...]

5 Opening the program on the PC 48 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 5.2 Opening a program The program for co ntrolling the conveyor belt is st ored in the “conveyor” project. 1. Open the program. The program appear s in the form of ladder logic (LAD). The op erations are rep- rese[...]

49 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 Y ou have configured the control and d o wnloaded the control prog ram in STEP 7 Lite. Next, you will download the entire ST EP 7 Lite project to the CPU 312C and start a test run. The test run de monstrates the interaction between the wire d ter- m[...]

50 6 Performing a test run[...]

51 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 6.1 Downloading the project to the CPU 312C 1. Download the hardware configuration a nd the prog ram to the CPU 31 2C.[...]

6 Performing a test run 52 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 6.2 St arting the test run 1. Set the mode switch of the CPU 312C to “RUN”. The STOP LED goe s out. The RUN LED start s to flash and then displays a continuous light.[...]

53 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 2. Press the green moment ary con- t a ct switch to start the motor . The output LED 0.3 light s up and remains lit. The input LED 0.0 light s up briefly when the momentary cont act switch is activated. The motor is rea dy to star t. 3. Press and ho[...]

6 Performing a test run 54 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 4. Release the moment ary cont act switch for clockwise rot a tion and press and hold down the momen- t ary cont act switch for counter- clockwise rot ation. The output LED 0.5 light s up. The input LED 0.3 lights up. 5. Rele[...]

55 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0[...]

56 7 Congratulations[...]

57 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 With the completion of the test run, you have su ccessfully performed the tasks in “S7-300 Getting S tar ted - First T ime User” and have created an executable co n- trol for your plant. If you wish, you can add to the contro l on your own and i[...]

58 8 Additional information[...]

59 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 8.1 Diagnostics / correction of errors Incorrect operation, faulty wiring, or an incorrect hardwar e configuratio n can cause erro rs. The CPU 3 12C displays such errors wit h the grou p error LED SF following a memory reset. For information on how [...]

8 Additional information 60 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 8.2 Additional document ation For STEP 7 Lite and the PC Adapter USB: Y ou will find the following docu ments on the CD and, after installation of STEP 7 Lite, via the st art menu “S tart > SIMA TIC > Documentation &[...]

61 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 For the S7-300 automation system: • A Manual Collection on DVD is provided in the S7-300 starter kit. It cont ains manuals in electronic form for variou s SIMA TIC products. Exampl es include the “S7-300 , CPU 31x C and CPU 31x : Installation”[...]

8 Additional information 62 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 8.3 SIMA TIC T echnical Support How to contact T echnical Support for all A&D product s • By e-mail: adsupport@siemens.com • By phone: +49 (0) 180 5050 222 • By fax: +49 (0) 18 0 5050 223 Y ou can find additional i[...]

63 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0 If you want to find out even more about our product s, refer to the Internet addresses listed below: • SIMA TI C Controllers: www .siemens.com/sim atic-controller • SIMA TIC automation systems: www .siemens.com/simatic • T otally Integrated Au[...]

8 Additional information 64 SIMATIC S7-300 Getting Started for First Time Users Getting Started, 04/2007, 6ZB5310-0NC 02-0BA0[...]