Teledyne 200AU-NOy manual

MANUAL ADDENDUM M200AU NOy CONVERTER OPTION (for use with M200AU Operators Manual, 02293) Teledyne Advanced Pollution Instrumentation 9480 Carroll Park Dr. San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9818 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.com WEB SITE: www.teledyne-api.com 02808 REV. E Copyright 2007 API Inc. July 2007[...]

Model 200AU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided m any important safety messages in this manual. Please read these m essages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety m essage is associated with a safety alert [...]

Model 200AU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES................................................................................................................ ............................ 2 Table of Contents.............................................................................................................. ......[...]

Model 200AU-NOy Option Manual Addendum 6.1 Operation Verification - M501Y Diagnosti c Techni ques ....................................................................... ..... 31 6.1.1 Pneuma tic Sy stem......................................................................................................... ............................ 31 6.1.2 Lea[...]

Model 200AU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 9 FIGURE 4.1 - CALIBRATION SETUP ................................................................................................. .................... 16 FIGURE 5.1 -[...]

Model 200AU-NOy Option Manual Addendum 02808 Rev. D List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES .................................................................................. 10 TABLE 4.1 - MANUAL ZERO CALIBRATION PROC EDURE - ZERO GAS THRU SAMPLE PORT ............... 17 TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCED[...]

Model 200AU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200AU low level NOx analyzer. The M200AU manual, part number 02293, is a required reference to properly set up and operate this system . 1.1 Unpacking 1. The M200AU with NOy Option comes in three boxes. • The M200AU analyzer • The Bypass [...]

Model 200AU-NOy Option Manual Addendum WARNING • Lethal voltages are present inside case • Do not operate with cover off during normal operation • Before operation, check for correct input voltage and frequency. • Do not operate without proper chassis grounding • Do not defeat the ground wire on power plug • Turn off power before discon[...]

Model 200AU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 02808 Rev. E Page 9[...]

Model 200AU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on th e instrument power. If you are unfam iliar with the M200AU with NOy Option, we recommend that you read the overview in Section 3 before proceeding. 2. The power indicator light and display should imm ediately light, in addition the byp[...]

Model 200AU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted m olybdenum converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C ± 7 o C with read-out on front panel of bypass pump chassis. Tube/Electrical Cable Assembly Up to 50 feet (15 m) maxim um length[...]

Model 200AU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetim [...]

Model 200AU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200AU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measur ed when taken in through the norm al ambient air sample inlet system. Please ref er to Section 4 of the M200AU m[...]

[...]

Model 200AU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200AU with the NOy option does not have a sample inlet port on the rear panel; therefore zero/span calibration is different than a normal NOx instrument. Follow the steps in Section 7 of the M200AU manual to: a. Enter the expected NO and NOx [...]

Model 200AU-NOy Option Manual Addendum NOTE The M200AU with the NOy Option does NOT have equivalency approval, and may not be used for EPA monitoring. Figure 4.1 - Calibration Setup 02808 Rev. E Page 16[...]

Model 200AU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calib ration gas is routed to a TEE near the sam ple inlet port on the remote converter assembly. Since the zero gas concentration[...]

Model 200AU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200AU to prompt for the expected NOx concentration. Enter the NOx span concentration value by pressing the key under[...]

Model 200AU-NOy Option Manual Addendum Table 4.3 - Span Calibration Procedure Step Number Action Comment 1. Press CAL The M200AU enters the calibrate mode and the adaptive filter is activated. This allows the instrument to respond rapidly to concentration changes regardless of their magnitude. 2. Wait 10 min Wait for reading to stabilize at span va[...]

[...]

Model 200AU-NOy Option Manual Addendum 02808 Rev. E Page 21 5.0 Maintenance 5.1 Maintenance Schedule See Table 5.1 below.[...]

[...]

Page 23 Table 5.1- Preventative Maintenance Calendar Model 200AU-NOy Option Manual Addendum 02808 Rev. E Item Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span Checks Daily Particulate Filter Weekly as needed Ozone Flow Check every year and replace o’ring [...]

Model 200AU-NOy Option Manual Addendum 5.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrum ent drift, and affect accuracy. To check and change the filter: 1. Fold down the Bypass Pump Module front panel. 2. Locate t[...]

Model 200AU-NOy Option Manual Addendum Figure 5.1 - Replacing the Particulate Filter 02808 Rev. E Page 25[...]

Model 200AU-NOy Option Manual Addendum 5.3 Check Bypass Flow Rates The external sample pump is capable of m aintaini ng the cell pressure at less than 3.0 "Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pum p and pneumatic system for leaks or rebuild pump. The ozone scrubber is integrated into the converter case in[...]

Model 200AU-NOy Option Manual Addendum Sample In NO Out NOy Out Figure 5.2 - Converter Assembly 02808 Rev. E Page 27[...]

Model 200AU-NOy Option Manual Addendum 5.5 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be pe riodically inspected and thoroughly cleaned if necessary. Clean by disassembling and passing meth anol through three tim es. Dry with nitrogen o[...]

Model 200AU-NOy Option Manual Addendum Figure 5.3 - Pneumatic Diagram Figure 5.3 - Converter Assembly 02808 Rev. E Page 29[...]

Model 200AU-NOy Option Manual Addendum 5.6 Leak Check Procedure If a leak checker is not available, it is possibl e to leak check the instrument using the M501Y's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sam ple inlet port, ozone generator ai r inlet, and zero air inlet (if Z/S valve option present). [...]

Model 200AU-NOy Option Manual Addendum 6.0 Troubleshooting, Adjustments NOTE THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! This section of the manual contains inform ation on diagnosing and repairing converter performance problems. This Section provides troubleshooting procedures th at address [...]

Model 200AU-NOy Option Manual Addendum 6.1.2 Leak Check Refer to Section 5.6 for the leak check procedure. 6.1.3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a total bypass flowrate of 4 lpm. If flow checks indicate a fall off in bypass flow, the pump may need servicing. Check the pum p, inlet fittings, and analyzer f[...]

Model 200AU-NOy Option Manual Addendum 4. Press the "up-arrow" under the digit or th e "down-arrow" at the left to scroll the digit to the desired value, 5. Repeat for the other two digits, 6. Press the ENTER button. Select PV with the PV/SV button to observe the actual temperature. 6.1.4 Temperature Controller Setup The tempera[...]

Model 200AU-NOy Option Manual Addendum SEL END RETURNS TO SV. SET TO 315 (315 o C SET VALUE) NOTE: DO NOT SET THE TEMPERATURE (SV) HIGHER THAN 320 o C. SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL HOLD TILL p-n1 SET TO 0 – REVERSE ACTION SEL HOLD TILL p-n2 SET TO 2 = TYPE J THERMOCOUPLE SEL p-dF DIGITAL FILTE[...]

Model 200AU-NOy Option Manual Addendum Figure 6.1 – Electrical Diagram 02808 Rev. E Page 35[...]

[...]

Model 200AU-NOy Option Manual Addendum 7.0 M501Y Spare Parts List Note: Use of replacement parts other than those supplied by API may result in non- compliance with European Standard EN 61010-1. PART NO. DESCRIPTION 00094-4 ORIFICE, 4 MIL 80 CC, O3 FLOW Rx CELL 00094-10 ORIFICE, 13 MIL 1100 CC, Rx CELL 01630-04 SAMPLE FILTER ASSY 02315 SENSOR ASSY,[...]