Yamaha XV19CSX(C) manual

29S-28199-10 XV19CSX(C) XV19CX(C) OWNER’S MANUAL LIT-11626-21-26[...]

EAU10041 U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM[...]

INTRODUCTION EAU10080 Cong ratul atio ns on yo ur pur chas e of the Yamaha XV19CS X(C) /XV19 CX( C). This mode l is the resul t of Yamah a’s va st ex - peri ence in the pro duct ion of fi ne spor ting, to uring , and p acese tting rac ing machin es. It r epres ents the high deg ree of crafts - mans hip a nd re liabi lity t hat h ave ma de Yam aha[...]

IMPORTANT MANUAL INFORMATION EAU1013 1 Parti cular ly impo rtant in for mation is disti nguis hed in th is manua l by the foll owi ng nota tions: NOTE: ● This ma nual sho uld be co nsid ered a pe rmane nt part of this m otorc ycle an d should remai n with i t even if the mot orc ycle is subs eque ntly so ld. ● Yamaha continu ally s eeks adva nc[...]

IMPORTANT MANU AL INFORMATION W ARNI NG EWA10010 PLEASE READ THIS MAN UAL AND THE “ YOU AN D YOUR MOTORCYCLE: RIDI NG TIPS ” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR- CYCLE UNTI L YOU HAVE ATTA INED ADE QUATE KNOWLED GE OF ITS CONT ROLS AND OPERA TING FEATURES AND UNTIL YOU HAVE BEE[...]

IMPORTANT MANUAL INFORMATION EAU10192 XV19CSX(C)/XV 19CX(C) OW N E R ’ S MANU AL ©2007 by Y amaha Motor Corporation, U .S.A. 1st edition , May 2007 All rights reserved. Any reprinting or unauthorized use without th e written permission of Y amaha Motor Corporation, U .S.A. is expressl y prohibite d. Printed in Japan. P/N LIT - 11626-21- 26 AFFIX[...]

TABLE OF CONTENTS SAFETY INFORMATION ............. ..... 1-1 Location of im portant lab els . .......... 1-5 DESCRIPTION ............ ............ .......... 2-1 Left view ............... ........... ........... ..... 2-1 Right view .................. ................. ..... 2-2 Controls a nd instrumen ts ................2-3 INSTRUMENT AND CONTROL [...]

TABLE OF CONTENTS Supporting t he mo torcycle ............6-31 Troublesh ooting .... ........... .............6-32 Troublesh ooting ch art ................. ..6-33 MOTORCYCLE CARE AND STORAGE ................ ........... ...............7-1 Matte col or caution ................ .........7-1 Care ........... ................ ............ .........7-1[...]

1-1 1 SAFETY INFORMATION EAU10281 MOT ORCYC LES A RE SIN GLE TRACK VEHICLES. THEIR SAFE USE AND OPER ATI ON AR E DEPE ND ENT UPON THE USE OF PROPER RIDING TECH NIQ UES AS WEL L AS TH E EX- PERTISE OF THE OPERATOR. EV- ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RID ING THIS MO TOR- CYCL E. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRU[...]

SAFETY INFORMATION 1-2 1 due to EXCESSI VE SPE ED or un - derc orneri ng (in suffic ient l ean an- gle fo r th e spee d). • Alway s obey the s peed lim it and never trav el f aster than w arr ant- ed by ro ad an d traffi c con dition s. • Alway s signa l befor e turnin g or chan ging lane s. M ake su re tha t othe r motorists can see you. ● T[...]

SAFETY INFORMATION 1-3 1 Loadin g The to tal weig ht of th e oper ator, pa s- senger, acce ssories and ca rgo must not exce ed the ma ximum loa d limit . When lo ading w ith in this weight limi t, keep the f ollowing in mind: ● Cargo and a cces sory we igh t shoul d be ke pt as low and cl ose to the mo tor cycle as possi ble. Make sure t o dist r[...]

SAFETY INFORMATION 1-4 1 tor an d may limi t contro l abilit y, therefo re, such acce ssories are not re comm ende d. ● Use ca utio n whe n addi ng el ectr i- cal accesso ries. If elect rical acces- sories e xceed t he cap acity o f the motor cycle ’ s elect rical system , an elec tric fa ilure could res ult, wh ich could cause a dang erous los[...]

SAFETY INFORMATION 1-5 1 EAU10381 Location of important labels Plea se re ad the f oll owing i mport ant lab els c arefu lly b efor e oper ating this vehi cle. 4 1 2,3 U29S10E0.book Page 5 Friday, May 18, 2007 1:53 PM[...]

SAFETY INFORMATION 1-6 1 3 4 1 California onl y 2 WARNING 4C8-2118K-00 BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protectibe clothing. PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M)/2 U29S10E0.book Page 6 Friday, May 18, 2007 1:53 PM[...]

DESCRIPTI ON 2-1 2 EAU10410 Left view 1. Headlight (page 6-29) 2. Clutch fluid reservoir (page 6-18) 3. Seat lock (page 3-11) 4. Main fuse (p age 6-27) 5. Batter y (page 6-25) 6. Owner ’ s tool kit (page 6- 1) 7. T ai l/brake light (page 6-30) 8. License plate light (page 6-31) 9. Engine oil drain bolt B (crankcase) (page 6-9) 10.Engine oil drain[...]

DESC RIPTION 2-2 2 EAU1042 0 Right view 1. Helmet holder (page 3-12) 2. Rear brake fluid reser voir (page 6-18) 3. Fuel injection s ystem fus e (page 6-27) 4. Fuse box (page 6-27) 5. Engine oil filler cap (page 6-9) 6. Fuel tank cap (page 3-8) 7. Front brak e fluid reser voir (page 6-18) 8. Steer ing lock (page 3-10) 9. Brake pedal (page 3-8) 10.Re[...]

DESCRIPTI ON 2-3 2 EAU10430 Controls and instruments 1. Clutch lev er (page 3-7) 2. Left handlebar switches (page 3-5) 3. Multi-function meter u nit (page 3-2) 4. Main switch (page 3-1) 5. Right handlebar s witches (page 3-5) 6. Throttle grip (page 6-13) 7. Brake lev er (page 3-8) U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-1 3 EAU10450 Main s wit ch The ma in switch contr ols the ig niti on and lig hting systems. The vari ous main switch po sitions a re descri bed below . EAU10540 ON All el ectric al circui ts are suppl ied wit h power, and the m eter l ightin g, taill ight, lice nse plat e light an d positio n ligh ts come on, and[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EAU11080 High beam indi cator light “” This i ndica tor li ght co mes on when the high beam o f the h eadl ight is switc hed on. EAU11361 Fuel level warning light “” This w arning light c omes on whe n the fuel level drops be low ap proxim ately 3.2 L ( 0.85 US ga l) (0. 70 Im p.gal) . When th is occur[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-3 3 ● two tri pmeter s (whic h show th e dista nce tra veled si nce th ey wer e last set to zero ) ● a fuel reserve tr ipmeter (which shows t he distan ce trave led on the fuel reserve) ● a clock ● a sel f-d iagnos is de vice ● a bright ness cont rol mod e NOTE: Be sur e to turn t he key to “ ON ” b[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 ● The fu el gaug e do es not i ndic ate the cor rect fuel level fo r the fir st 5 km/h (3 mi/h) after refuelin g. Odometer , tripm eters , fuel r eserve tripmeter and clock Push the “ SELE CT ” sw itch to change the dis play b etwee n th e odome ter mode “ ODO ” , the tri pmeter modes “ TRIP A ” [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-5 3 CAUTION: ECA11590 If the di splay i ndic ates an e rror code, the vehicle should be checked as soon as possible in order to av oid engine damage. Brightness control mode This fu nct ion al lows y ou to adju st the bright ness of t he mult i-funct ion met er unit panel to s uit th e outsi de light ing condit i[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 Right EAU12400 Dimmer switch “ / ” Set this s witch t o “” for the high beam a nd to “” for th e low beam. EAU12430 Turn signal s witch “ / ” To sign al a right -hand turn , push t his switch to “” . To sign al a l eft- hand turn , push th is switc h to “” . Wh en re- leas ed, the s wit[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-7 3 EAU41700 The en gine tr ouble warni ng ligh t wil l come on wh en t he key is t urned to “ ON ” and th e st art switc h is pus hed, b ut th is does n ot i ndicat e a m alfu nctio n. EAU44600 “ SELE CT ” swit ch This switch is use d to perfo rm selec- tions in the odom eter, t ripme ter, to s et the cl[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 EAU12890 Brake le ver The brak e lever is locate d at the rig ht handle bar gr ip. To appl y the fr ont brak e, pull th e lev er towar d the hand le- bar gri p. EAU12941 Brake pe dal The brake pedal is on the right side of the moto rcycl e. To ap ply the rear brak e, pres s down on the br ake ped al. EAU13120 [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-9 3 2. Turn the ke y countercl ockwise t o the orig inal posi tion , remov e it, and then c lose the l ock c over . NOTE: The fu el tan k cap ca nnot b e in stalle d unless the key i s in the lo ck. In ad dition , the key cannot be r emove d if the c ap is not pro perly inst alle d and locke d. W ARNI NG EWA10130[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-10 3 octane numb er of 9 5 or hi gher. If knocking (or pinging) occurs, use a gasolin e of a di ffer ent bra nd. Use of un- leaded fuel wil l exte nd s park plug l ife and redu ce maint enance co sts. Gasohol There are two type s of g asoho l: ga so- hol cont ainin g ethan ol and tha t contai n- ing met hanol . Ga[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-11 3 To unlock the steering 1. In sert the ke y int o the stee ring lock. 2. Turn t he key 1/ 2 tur n counte rclock - wise. 3. Remove t he ke y. EAU34042 Rider seat To remov e th e ride r seat 1. Insert th e key in to the sea t lock, and th en tu rn it coun terclo ckw ise. 2. W hile holdi ng the k ey in th at pos[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-12 3 EAU44440 Helmet holder The helm et ho lder is l ocate d und er the ride r sea t. A hel met h oldin g ca ble is provid ed und er the r ider seat t o secure a helmet to th e helmet holder . To secu re a helm et to the helme t holder 1. Remo ve the r ider seat. (See p age 3-11.) 2. Pa ss th e helme t hold ing c [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-13 3 EAU38401 Adjusti ng the shock ab sorbe r assem bly This shoc k abso rbe r ass embl y is equipp ed wit h a spr ing pre load adj ust- ing nu t. CAUTION: ECA10100 Never a ttempt to tur n an adj usting mechanism beyond the maximum or minimum settings. Adjus t the spring prel oad as fol lows. 1. Loos en th e lock[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-14 3 CAUTION: ECA10120 Alway s tight en the lock nut ag ainst the adjusting nut, and then tighten the locknut to the specified t orque. W ARNI NG EWA10220 This shock absorber contains highly pressurized nitrogen gas. For pr op- er handling, read and understand the following in formation before handling the shock a[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-15 3 EAU15301 Sidestand The si dest and is lo cate d on the le ft sid e of th e fram e. Rai se the sidesta nd or lower it with yo ur fo ot whi le hold ing th e vehicle upright . NOTE: The bu ilt-i n si desta nd sw itch is p art of the igni tion c ircuit cut-off s ystem , which cuts t he igni tion in cer tain s it[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-16 3 With the engine turned off: 1. Move the sidestand do wn. 2. Make sure that the engine stop switch is turned on. 3. T urn the key on. 4. Shift the transmission into the neutral position. 5. Push the star t s witch. Does the engine start? With the engine still running: 6. Move the sidestand up . 7. Keep the clu[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-17 3 EAU44582 Auxiliary DC connector To acce ss the auxilia ry DC conn ec- tor 1. Re mov e the ri der se at. (S ee pag e 3-11. ) 2. Un hook the batte ry band , and the n remo ve the batte ry cov er. 3. Turn the ECU (Electronic Control Unit) over t o move it aw ay from the wire harness prot ecti ve co ver as shown[...]

PRE-OPERATION CHE CKS 4-1 4 EAU15593 The c onditi on of a ve hicle is the ow ner ’ s res ponsi bility . Vital comp onents can star t to de teriora te qui ckly an d unex pected ly, even i f the veh icl e rema ins unu sed (for exa mple , as a re sult of e xposu re to the elem ents) . Any da mage , fluid l eakag e or los s of tir e air press ure c o[...]

PRE-OPERATION CH ECKS 4-2 4 EAU15605 Pre-opera tion chec k list ITEM CHECKS P A GE Fuel • Check fuel l e vel in fuel tank. • Refuel if necessary . • Check fuel l ine f or leakage. 3-9 Engin e oil • Check oil lev el i n oil tank. • If necessar y , add reco mmended oil to specified lev el. • Check v ehicle f or oil leakage. 6-9 T ransfer [...]

PRE-OPERATION CHE CKS 4-3 4 Cont rol c ables • Make sure that operation is smooth. • Lubricate if necessar y . 6-21 Wheels and tires • Check for damage. • Check tire condition and tread depth. • Check air pressure. • Correct if neces sary . 6-14, 6-16 Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal piv[...]

OPERATION AND IM PORTANT RIDING POINTS 5-1 5 EAU15950 W ARNI NG EWA10270 ● Become thoroughly familiar with all operating c ontrols and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it in a clo sed ar ea for any length of t[...]

OPERATION AND IMPORTANT RIDING P OINTS 5-2 5 CAUTION: ECA11130 For maximum engine life, always warm the engine up before starting off. Never accelera te hard when the engine is cold! NOTE: The en gine is warm wh en it q uickl y re- spond s to t he th rottle . EAU16671 Shifting Shifti ng ge ars lets you cont rol the amount of eng ine po wer ava ilab[...]

OPERATION AND IM PORTANT RIDING POINTS 5-3 5 4. A t the reco mmen ded sh ift p oint s shown in the fo llow ing tabl e, cl ose the thr ottle , and at the sa me time, quickly pu ll the clu tch lever in. 5. Shift the transmi ssion i nto second gear. (Make s ure no t to shi ft the transmi ssion int o the neutral po si- tion.) 6. O pen the thrott le par[...]

OPERATION AND IMPORTANT RIDING P OINTS 5-4 5 CAUTION: ECA10891 After 1000 km (600 mi) of ope ration, the engine oil and transfer case oil must be chan ged, and the oil filter cartr idge or eleme nt repl aced. 1600 km (1000 mi) and beyond The ve hicle can now be oper ated nor- mally. CAUTION: ECA10270 If any engine trouble sh ould occur during the e[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-1 6 EAU17231 Safety is an obli gation of th e owne r. Pe- riod ic ins pecti on, ad justmen t an d lubri- cation will kee p your veh icle in the safes t and mos t effic ient co ndit ion po s- sibl e. The m ost impo rtan t point s of motor cycle inspec tion, ad just ment, a nd lubri catio n ar e expl ained o[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-2 6 W ARNI NG EWA10340 Modifications not approved by Yamaha may cause loss of perfor- manc e, exce ssiv e emis sions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-3 6 EAU17600 Periodic ma intenance c hart for the e mission c ontrol system * Since th ese items re quire special tools, da ta and techn ical skills, ha ve a Yamaha de aler pe rform the ser vice. No. ITEM R OUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi ([...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-4 6 EAU32185 General maintenance and lubrication chart No. ITEM ROUT INE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 month s 8000 mi (13000 km) or 12 mo nths 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 1 * Air filter el[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-5 6 9 * Swingarm piv ot bearings • Check bearing as semblies for looseness. √√√√√ 10 * Drive belt • Check belt tension. • Adjust if neces sary . √ Every 2500 mi (4000 km) 11 * Steering bearings • Check bearing as semblies for looseness. • Moderately repack with lit hium- soap-based gr[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-6 6 19 * Fr ont f ork • Check operation and for oil leak- age. • Replace if necessary . √√√√√ 20 * Shock absorber as- sembly • Check operation and for oil leak- age. • Replace if necessary . √√√√√ 21 * Rear suspension link piv o ts • Apply lithium-soap-based grease lightly . ?[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-7 6 * Since th ese items re quire special tools, da ta and techn ical skills, ha ve a Yamaha de aler pe rform the ser vice. NOTE: From 2400 0 mi ( 37000 km) or 36 m onths, repe at th e maint ena nce int erval s star ting from 8000 mi (13 000 km) or 12 mon ths. EAU38440 NOTE: ● Air fil ter • This model [...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-8 6 EAU19642 Checking the spark plugs The s park p lugs ar e impo rtan t engine comp onent s, w hich s hou ld b e chec ked perio dical ly, prefe rably by a Y amaha deal er. Si nce he at a nd de posits w ill caus e an y sp ark p lug to slow ly erode , the y shoul d be remov ed an d check ed in ac cord ance [...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-9 6 EAU19681 Canister (for Cal ifornia only) This mo del i s equi pped with a canis ter to preven t the disc hargi ng of fuel vapor into the atmo sphe re. Before operat ing this ve hicle, ma ke sure to check th e fol- lowi ng: ● Check each h ose connec tion. ● Check each h ose and ca nister for cracks [...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-10 6 5. If the engin e oil is at or be low the minimu m le vel ma rk, ad d su ffici ent oil of th e reco mmen ded typ e to rais e it to the cor rect le vel. NOTE: When ad ding oil, b e caref ul not to ove r- fill the engi ne oil ta nk; the o il level ri ses faster s tart ing fr om the h alf leve l portio n[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-11 6 NOTE: Skip st eps 7 – 9 if the oil fi lter ca rtri dge is not bei ng re place d. 7. Re move th e oil fil ter car tridge wi th an oil filter wrench. NOTE: An oil fi lter wr ench is avail abl e at a Yamaha deale r. 8. Apply a th in coa t of engi ne oil to the O-r ing of the ne w oil filte r car- tridg[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-12 6 11. Pour only 2.5 L (2. 6 US qt) ( 2.2 Imp. qt) o f the sp ecifi ed amou nt of recom mend ed en gine oi l thro ugh the fill er hol e, inse rt the di pstic k, and t hen t ighten the oil filler cap. 12. Start th e engi ne, rev it seve ral times, and th en tu rn it off. 13. Remo ve the en gine oil fill e[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-13 6 EAU36762 Air f ilter elem ent The air f ilte r el ement mus t be r epl aced at the inte rval s spec ifie d in the per iodi c mainte nanc e and lub rica tion c hart. Have a Yamah a dea ler re place the a ir filter elem ent. EAU21382 Checki ng the throttle cable free play The t hrott le cab le fr ee pl [...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-14 6 EAU21750 Tires To ma ximize the p erfor mance, durab il- ity, and sa fe op erati on of your m otor - cycle, no te the f ollowi ng poi nts rega rding the sp ecifi ed tires . Tire air press ure The ti re air pr essur e shoul d be ch ecked and, if nece ssary, adjus ted befor e eac h ride. W ARNI NG EWA10[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-15 6 Alway s chec k the tire s befo re oper atin g the moto rcycle . If a t ire trea d show s cross wise line s (m inim um tread dept h), if th e tire has a na il or glass fra gments in it, or if the sidewa ll is cracked, con- tact a Yamah a dealer immedia tely and have th e tire replac ed. W ARNI NG EWA10[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-16 6 ● Use only the sp ecified replace- ment tir es. Other ti res ma y run the danger of bursting a t super high speeds. ● Brand-new tires can ha ve a rela- tively poor grip on certain road surfac es unti l they have b een “ broken in ” . Therefore , it is ad- visable before doing any high- speed r[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-17 6 any consequences caused by the use of items which have not been approved by Yamaha. EAU22072 Clutch lever Sinc e this mo del is equi pped with a hy- drauli c clut ch, adj usting the clut ch leve r free p lay is not needed . How ever, it is necessary t o check the clu tch fluid level and ch eck the hyd[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-18 6 EAU22390 Checking the front and rear brake pads The fro nt an d rear brake pads mu st be checked for wear a t the in tervals spe c- ified in the peri odic main tenanc e and lubri cation ch art. EAU22430 Front brake pads Each fr ont b rake pad i s prov ided with wear indica tor g rooves, whic h allow y[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-19 6 Clutch Insuf ficie nt brak e or cl utch flui d may al- low ai r to en ter t he brake or clu tch sys - tems, possibly ca using t hem to be come inef fect ive . NOTE: The re ar bra ke fl uid re servoi r is l ocated under the rider s eat. ( See pa ge 3 -11.) Befor e ridi ng, che ck t hat th e brak e and [...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-20 6 EAU22750 Changing the brake and clutch flui ds Have a Yam aha de aler cha nge the brak e and c lut ch flu ids at the i nterv als spec ifie d in the N OTE af ter t he pe riodi c mainte nanc e and lu bricat ion ch art. I n addi tion, h ave t he oi l seals of the b rake and clut ch master cyl inders an d[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-21 6 EAU23091 Checking and lubricating the cables The op erati on of a ll con trol c ables and the co nditio n of t he cabl es sho uld be chec ked bef ore each r ide, and the ca- bles and cable en ds should be lubricat - ed if ne cessary . If a cabl e is dam aged or do es not mov e smo othly, have a Yamaha[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-22 6 EAU43600 Checking and lubricating the brake and cl utch levers Brake le ver Clutch lever The o perati on of th e br ake an d clutc h leve rs sh ould be che cked b efor e each ride, an d the lev er pivo ts shou ld be lu- brica ted if ne cessar y. Recom mended lubric ants: Brak e pedal: Sili cone greas [...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-23 6 EAU23200 Checking and lubricating the sidest and The o peratio n of th e sidesta nd shou ld be ch ecked bef ore e ach r ide, and the side stand pivot a nd m etal-to -met al conta ct surface s shoul d be lubric ated if necessary. W ARNI NG EWA10730 If the sidestand does not move up and down smoothly, h[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-24 6 CAUTION: ECA10590 If any damage is found or the front fork does not operate smoothly , have a Yamaha deale r chec k or re - pair it. EAU23280 Checking th e steer ing Worn or lo ose steer ing be ari ngs ma y caus e danger . Theref ore, the opera tion of the steerin g mu st be ch ecked as fol- low s at [...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-25 6 EAU23290 Checking the wheel be arings The fron t and rear w heel be arings must be chec ked at t he interval s speci fied in the pe riodi c maint enance and lu brica- tion ch art . If the re is pl ay in th e whee l hub or if the whee l does not turn smoot hly, h ave a Ya maha de aler ch eck the wh eel[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-26 6 W ARNI NG EWA10760 ● Electrolyte is p oisonous and dangerous since i t contains s ul- fur ic ac id, w hic h caus es s ever e burns. Avoid any contact with skin, eyes or clothing and al- ways shi eld your eye s whe n working near batteries. In case of contact, administer the fol- lowing FIRST AID. ?[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-27 6 sealed-type (MF) battery charg- er, have a Yamaha de aler charge your battery. EAU42582 Repl acing the fuses The ma in fuse, th e fuel inje ction s ystem fuse, and th e fu se box, whic h conta ins the f uses fo r th e ind ividual cir cuits , are locate d un der t he r ider seat. (See pag e 3-11.) If a[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-28 6 CAUTION: ECA10640 Do not use a fuse of a higher amper- age rating than recommended to avoid causin g extensive damage to the ele ctr ical sy stem and pos sibl y a fire. 4. Turn the k ey t o “ ON ” and turn on the el ectri cal cir cuit in qu estio n to check if the devic e opera tes. 5. If th e fus[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-29 6 EAU23792 Replacing the headlight bulb This mod el is equipp ed wit h a quart z bulb he adlig ht. If th e headlig ht bu lb burns out , repl ace it as follow s. 1. Re mov e the he adli ght unit by re- movi ng th e scre ws. 2. Disconn ect t he head light co uple r, and th en r emove the bulb c over. 3. U[...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-30 6 5. Ins tal l the headl ight bulb cove r, and the n co nnect the cou ple r. 6. Insta ll th e head light u nit by in stal l- ing t he scre ws. 7. Hav e a Yama ha dea ler adju st the head light be am if necessa ry. EAU24180 Tail/brake l ight This m odel is eq uipped with an L ED type of tai l/br ake ligh[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-31 6 EAU24321 Replacing a license plate light bulb 1. Remove the li cense pl ate light unit by remo ving th e nuts, wa shers an d rubber dampers. 2. Remove the lice nse p late lig ht lens by rem oving t he nu ts and w asher s. 3. Remove the defecti ve bulb by pu ll- ing it ou t. 4. In sert a new bulb into [...]

PERIODI C MAINTENAN CE AND MI NOR REPAIR 6-32 6 a jack ei ther un der eac h side o f the fram e in f ront of t he rear w heel or un der each si de o f th e swing arm. EAU25850 Troubleshooting Althou gh Yam aha motor cycle s recei ve a thor oug h insp ection befo re shipm ent from th e factor y, trou ble may occur dur- ing op erat ion. An y pro blem[...]

PERIODI C MAINTENA NCE AND MINOR REP AIR 6-33 6 EAU42600 Troubleshooting chart W ARNI NG EWA10840 Keep away open fla mes and do not smoke while chec king or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compr[...]

MOTORCYC LE CARE AN D STORAGE 7-1 7 EAU37833 Matte c olor caution CAUTION: ECA15192 Some models a re equipped with matte colored fini shed parts. Be sure to consult a Yamaha dealer for advice on what products to us e be- fore cl eanin g the ve hicl e. Usin g a brush, harsh chemical p roducts or cleaning compounds when cleaning these parts will scra[...]

MOTORCY CLE CARE AND STORAGE 7-2 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gas oline), rust re - movers or inhibitors, brake flu- id, a ntifre eze or elec trolyt e. ● Do not use high-pressure wash- ers or stea m-jet clean ers sinc e they cau se wat er seep age an d deterioration in the following ar- eas: seals[...]

MOTORCYC LE CARE AN D STORAGE 7-3 7 3. T o prev ent co rrosi on, it is rec om- mended to a pply a co rros ion p ro- tecti on spray on all me tal, incl uding c hrome- and ni ckel-p lat- ed, surf aces . 4. Us e spra y oil as a univer sal c lean- er to rem ove any remain ing dirt. 5. Touc h up min or pain t damag e caus ed by ston es, et c. 6. Wax all[...]

MOTORCY CLE CARE AND STORAGE 7-4 7 3. P erf orm the f ollow ing st eps to pro- tect the cyl inders, piston rings, etc. from co rrosion. a. Remove the spark pl ug caps and spark plugs. b. P our a t easp oonf ul of en gine oil into each spark plug b ore . c. Insta ll the sp ark pl ug caps onto the spar k plugs, and then pla ce the s park p lugs on th[...]

SPECIFICATIONS 8-1 8 Dimensions: Overall le ngth: 2572 mm (101.3 in ) Overall w idth: 925 mm ( 36.4 in) Overall h eight: 1165 mm (45.9 in) Seat heig ht: 695 mm ( 27.4 in) Wheelb ase: 1799 mm (70.8 in) Groun d clearan ce: 146 mm (5.75 in) Minimu m turni ng radi us: 3500 mm (137.8 in ) Weight: With oil an d fuel: 331.0 kg (730 lb ) Engine: Engine ty [...]

SPECI FI CAT IONS 8-2 8 Chassis: Frame type : Double c radle Caster angle: 33.2 0 ° Tra il : 102.0 mm (4. 02 in) Front tire: Type : Tubele ss Size: 120/7 0-21M /C 62H Manuf acturer /mode l: METZE LER/88 0 MARA THON Rear tire: Type : Tubele ss Size: 210/4 0R18M/C 73H Manuf acturer /mode l: METZE LER/88 0 MARA THON Loading: Maximum l oad: 274 kg ( 6[...]

SPECIFICATIONS 8-3 8 Front turn signal/position light: 12 V, 23 W /8.0 W × 2 Rear t urn s ignal light: 12 V, 21.0 W × 2 Lice nse p lat e lig ht: 12 V, 3.8 W × 2 Meter ligh ting: LED Neutral ind icator ligh t: LED High beam indicator light: LED Turn sign al indicat or light: LED Fuel level w arning ligh t: LED Engine t rouble w arning light: LED [...]

CONSUMER INFORMA TION 9-1 9 EAU26351 Identification numbers Record th e key id enti ficatio n numb er, vehicl e ide ntifica tion number and mod- el labe l info rmati on in the spa ces pro - vided be low f or assista nce when order ing sp are pa rts fr om a Yam aha dealer or for refer ence in case the veh i- cle is sto len. KEY IDENTIFICATION NUM BE[...]

CONSUMER INFORMATI ON 9-2 9 EAU26470 Model label The mode l labe l is affix ed to the fr ame under the ri der se at. ( See pag e 3-11 .) Rec ord the in form atio n on th is labe l in the space provide d. This informat ion will b e needed when orderi ng spa re parts from a Yamaha de aler. 1. Model label U29S10E0.book Page 2 Friday, May 18, 2007 1:53[...]

CONSUMER INFORMA TION 9-3 9 EAU26551 Reporting safety defects If you be lieve th at your vehicle has a defect w hich could cause a cra sh or coul d cause injury or de ath, yo u should im mediat ely infor m the Na tion al Hig hway Tr affic S afety Admi nistra tion ( NHTSA) i n ad dition to noti fying Yamaha Moto r Corpo ration , U.S.A. If NHT SA rec[...]

CONSUMER INFORMATI ON 9-4 9 EAU26560 Motorcycle noise r egulation TAMPERING WITH NOISE CONTROL SYS TEM PROHIBI TED: Fede ral law proh ibit s the foll owin g act s or the ca using ther eof: (1) The remo val or rende rin g inope rati ve by an y pers on othe r tha n for pur poses of ma intena nce, repair , or r eplace ment of any de vic e or el emen t[...]

CONSUMER INFORMA TION 9-5 9 EAU26632 Maintenance record Copie s of wor k orde rs and/ or rece ipts for par ts purc hased an d instal led on your ve hicle wi ll be r equir ed to do cument that mainte nanc e has be en co mple ted in accorda nce with th e emiss ions warran ty. The char t bel ow is pr inted o nly as a remind er that main tena nce work [...]

CONSUMER INFORMATI ON 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Maintena nce inter val Date of service Mileage Ser vicing dealer name and address Remarks U29S10E0.book Page 6 Friday, May 18, 2007 1:53 PM[...]

CONSUMER INFORMA TION 9-7 9 EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY a) b) c) d) e) f) 1. 2. Y amaha Motor Corporation, U .S.A. hereb y warrants that new Y amaha motorcycles will be free from def ects in material and workmanship for the period of time stated herein, subject to cer tain stated limitatio[...]

CONSUMER INFORMATI ON 9-8 9 W ARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period? The customer ’ s responsibility includes all costs of normal maintenance ser vices, non-warranty repairs , accident and collision damages, and oil, oil filters, air filters , spark plugs, and brake shoes . What are some example[...]

CONSUMER INFORMA TION 9-9 9 EAU26750 YAMAHA EXTEND ED SERVICE (Y.E.S.) K eep your Y amaha protected e ven after y our warr anty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S. is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co ver age f or ext[...]

CONSUMER INFORMATI ON 9-10 9 We urge y ou to act now . Y ou ’ ll get the e xcellent benefits of TRIP cov erage right aw ay , and you ’ ll rest easy knowing you ’ ll hav e strong f actor y-back ed protection e ven after y our Y amaha Limited W arranty expires. A special note: If visiting your dealer isn ’ t con venient, contact Y amaha with [...]

INDEX A Accessories and replacement par ts . ..... 6-16 Air f ilter e lement .... .... ....... .... ...... .... ....... 6-13 Auxiliary DC connec tor ......................... 3-17 B Batte ry....... ...... .... ...... ..... ...... .... .... ....... .. 6-25 Brake and clut ch fluid levels, checkin g ..... .... ...... ..... ...... .... ...... ..... ...[...]

INDEX Turn signal light bulb, replacing ............ 6-30 Turn signal switch ................................... 3- 6 V Valve cl earanc e ....... ..... ...... .... ...... ..... ... 6-13 Vehicle identification number . ................ . 9-1 W Warranty, extended ................ ................ 9-9 Warrant y, limit ed ...... ..... .... ...... .... [...]

A5-yoko_Blank.fm P age 1 Tues day, April 8, 2003 11:43 A M[...]

A5-yoko_Blank.fm P age 1 Tues day, April 8, 2003 11:43 A M[...]

PRINTED IN JAPAN 2007.06-1.5 × 2 CR (E) PRINTED ON RECYCLED PAPER Y AMAHA MO T OR CO . , L TD .[...]