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Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation 3M 39600 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation 3M 39600 devrait contenir:
- informations sur les caractéristiques techniques du dispositif 3M 39600
- nom du fabricant et année de fabrication 3M 39600
- instructions d'utilisation, de réglage et d’entretien de l'équipement 3M 39600
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage 3M 39600 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles 3M 39600 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service 3M en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées 3M 39600, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif 3M 39600, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation 3M 39600. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
Serial No. For reference, record machine serial number here. It is recommended you immediately order the spare parts listed on page 35. These parts are expected to wear through normal use and should be kept on hand to minimize production delays. Spare Parts "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 [...]
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Page 2
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]
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Page 3
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]
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Page 4
Instruction Manual 800a, Type 39600 Adjustable Case Sealer This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads. T able of Contents Page Secti[...]
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Page 5
Section II – AccuGlide™ II STD 2 Inch Taping Heads T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 20 - 22 Cleaning ...............................................................................................[...]
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Page 6
1 Description 3M-Matic TM 800a Adjustable Case Sealer, Type 39600 The 3M-Matic TM 800a Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The case sealer is manually adjustable to a w[...]
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Page 7
2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sell[...]
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Page 8
3 Important Safeguards The "Warning – Hazardous Voltage" label, shown in Figure 1-2 , is attached to the cover of the electrical box. The label warns service personnel to unplug the power supply before attempting any service work on the case sealer. Figure 1-2 – Electrical Warning Label Figure 1-1 – Knife Warning Label Figure 1-3 ?[...]
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Page 9
4 Important Safeguards (Continued) The "Stop" and "Off/On" labels, are attached next to the switches as shown in Figure 1-4 . These labels remind operators and casual personnel of the function of these switches. The "Operating Notice" l abel, shown in Figure 1-6, is located on top of both drive belt assemblies to remin[...]
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Page 10
5 Important Safeguards (Continued) The "Tape Threading Label", shown in Figure 1-9 , is attached to the left side of both upper and lower taping heads. This label provides a convenient tape threading diagram. More detailed tape loading and threading information is provided in this manual in the set-up procedure section. The "Warning-[...]
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Page 11
6 THIS PAGE IS BLANK[...]
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Page 12
7 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD 5. Tape Width: Minimum – 36 mm [1-1/2 inches] Maximum – 48 mm [2 inches] 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A These machines are equipped with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Repres[...]
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Page 13
8 (Specifications continued on next page.) Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed. Note: The case sealer is designed to accommodate most boxes complying with the 1976 FBA and[...]
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Page 14
9 Specifications (Continued) * With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90 mm [3-1/2 inches]. (See "Special Set-Up Procedure", page 27.) Weight – approximate 176.9 kg [390 pounds] crated approximate 158.8 kg [350 pounds] u[...]
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Page 15
10 THIS PAGE IS BLANK[...]
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Page 16
11 Installation and Set-Up After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also your 3M Representative. Machine Set-Up The following instructions are presented in the order recommended for settin[...]
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Page 17
12 Installation and Set-Up (Continued) CAUTION – Machine weighs approximately 159 kg [350 pounds] uncrated. 16. Continue with the remainder of the Installation and Set-Up procedure through page 14. 12. Check for free action of both upper and lower taping heads. WARNING – Keep hands/fingers away from tape cut-off knife under orange knife guard. [...]
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Page 18
13 Installation and Set-Up (Continued) TAPE DRUM BRACKET (Lower Taping Head) Outboard tape roll mounting (Alternate Position) – Remove the tape drum bracket assembly, stud spacer and fasteners from the taping head. Install and secure on the infeed end of the lower frame, as shown in Figure 2-2B. TAPE WIDTH The taping heads on the 800a have been p[...]
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Page 19
14 DRIVE BELT HEIGHT The drive belt assemblies can be raised 50 mm [2 inches] to provide better conveying of tall boxes. Refer to page 26, "Special Set-Up Procedures – Drive Belt Assembly Height", for set-up procedure. Note – Raising drive belts increases the minimum box height that can be taped to 190 mm [7-1/4 inches]. ELECTRICAL CO[...]
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Page 20
15 Operation IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and "Warnings", on page 16 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II , page 6, for taping head [...]
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Page 21
16 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Turn electrical supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away f[...]
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Page 22
17 Operation (Continued) Box Size Set-Up 1. ADJUST DRIVE BELTS (Figure 3-2) Place a product filled box on infeed end of machine bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box. 2. ADJUST UPPER TAPING[...]
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Page 23
18 Operation (Continued) Figure 3-5 – Check Adjustment Figure 3-4 – Top Flap Compression Rollers Note – If drive belts are allowed to slip on box, excessive belt wear will occur. Push electrical switch "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move un[...]
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Page 24
19 Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Operation (Continued) Notes 1. Machi[...]
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Page 25
20 Maintenance The case sealer has been designed for long, trouble-free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product. WARNING – Turn off electric[...]
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Page 26
21 Maintenance (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Drive Belts Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Circuit Breaker[...]
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Page 27
22 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. Turn the screws clockwise to increase tension or countercl[...]
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Page 28
23 WARNING – Use care when working near tape cut-off knives on taping heads as knives are extremely sharp. If care is not taken, severe injury to personnel could result. Adjustments Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the[...]
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Page 29
24 THIS PAGE IS BLANK[...]
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Page 30
25 Figure 5-1 – Removing Taping Heads From Case Sealer Special Set-Up Procedure WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing Tape Leg Length (From 70 to 48 mm [2-3/4 to 2 Inches][...]
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Page 31
26 Special Set-Up Procedure (Continued) Drive Belt Assembly Height The drive belt assemblies can be raised 48 mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190 mm [7-1/4 inches]. DISASSEMBLE – Figure 5-2 1. It is first necessary to raise the top taping head. Utilize the [...]
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Page 32
27 Special Set-Up Procedure (Continued) WARNING – Upper assembly weight is approximately 35 kg [75 lbs]. Lift with hoist or be sure to have adequate help available to physically lift upper assembly up and out of outer columns. Moving the outer columns to the upper set of mounting holes increases the maximum box size (height) handled by the case s[...]
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Page 33
28 Special Set-Up Procedure (Continued) Figure 5-4 – Upper Frame Removal[...]
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Page 34
29 Special Set-Up Procedure (Continued) 4. Remove M6 x 16 hex hd screw, special washer and drive belt width adjustment crank. Figure 5-5. 5. Remove side covers (2) from each side of machine bed. Figure 5-5. 6. Remove chain. If necessary, slip width adjustment crank on shaft and rotate until chain master link is in convenient position for removal. I[...]
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Page 35
30 Special Set-Up Procedure (Continued) 7. Remove fasteners (M8 x 16 socket head screws and M6 plain washers) that attach column spacers to machine bed and remove spacers/ outer columns from machine bed. Figure 5-7A. 8. Remove fasteners (M8 x 20 socket head screws) that attach spacers to columns, move spacer down 100 mm [4 inches] to lower set of m[...]
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Page 36
31 Troubleshooting Guide Correction Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and elec[...]
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Page 37
32 THIS PAGE IS BLANK[...]
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Page 38
33 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7 – Electrical Diagram Electrical Diagram[...]
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Page 39
34 THIS PAGE IS BLANK[...]
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Page 40
35 Spare Parts/T ools Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production. 800a Adjustable Case Sealer, Type 39600 Qty Section/Ref. No. Part Number Description 2 II /2880-15 78-8057-6179-4 Roller – Applying 2 II /2881-5, 2886[...]
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Page 41
36 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8079-5505-5 Three Flap Folder Kit 78-8079-5560-0 Tape Application Sensor Kit 78-8095-4854-4 2 Inch Tape Edge Fold Kit (Upper) 78-8095-4855-1 2 In[...]
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Page 42
37 Replacement Parts Illustrations and Parts List 800a Adjustable Case Sealer, Type 39600 With AccuGlide™ II STD (2 Inch) Taping Heads 1. Refer to first illustration, 800a Assembly , for the Figure Number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the part re[...]
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Page 43
38 THIS PAGE IS BLANK[...]
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Page 44
39 800a Assembly 800a Adjustable Case Sealer W/AccuGlide™ II STD (2 Inch) T aping Heads[...]
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Page 45
40 800a Adjustable Case Sealer Figure 2799[...]
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Page 46
41 Figure 2799 Ref. No. 3M Part No. Description 2799-1 78-8070-1564-5 Tape Drum Bracket Assembly 2799-2 78-8070-1565-2 Tape Drum Bracket Assembly 2799-3 78-8070-1566-0 Bracket – Tape Drum 2799-4 78-8070-1395-4 Bracket – Bushing Assembly 2799-5 78-8070-1568-6 Cap – Bracket 2799-6 78-8076-4519-3 Shaft – Tape Drum 2799-7 78-8017-9169-6 Nut –[...]
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Page 47
42 800a Adjustable Case Sealer Figure 3269[...]
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Page 48
43 Figure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw – Self-Tap, 8P x 13 3269-7 78-8005-5740-3 Washer – Plain 4 mm 3269-8 78-80[...]
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Page 49
44 800a Adjustable Case Sealer Figure 5350[...]
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Page 50
45 Figure 5350 Ref. No. 3M Part No. Description 5350-1 78-8100-0876-9 Compression Roller Assembly – R/H 5350-2 78-8100-0877-7 Compression Roller Assembly – L/H 5350-3 78-8070-1559-5 Support – Compression Roller 5350-4 78-8054-8974-3 Pressure Roller 5350-5 78-8070-1560-3 Stud – Roller Mounting 5350-6 78-8052-6566-3 Washer – Friction 5350-7[...]
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Page 51
46 800a Adjustable Case Sealer Figure 5817[...]
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Page 52
47 Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-8113-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut – Plastic Insert, M4 5817-6 78-8076-4715-7 Cord Grip 5817-7 78-8076-5211-6 Set N[...]
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Page 53
48 800a Adjustable Case Sealer Figure 6162/1 of 2[...]
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Page 54
49 Figure 6162 (page 1 of 2) Ref. No. 3M Part No. Description 6162-1 78-8076-5380-9 Bed – Conveyor 6162-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6162-3 78-8076-5382-5 Leg – Inner 6162-4 78-8060-8480-8 Pad – Foot 6162-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6162-6 78-8017-9313-0 Nut – Self-Locking, M8 6162-7 78-8017-9318-9 Washer ?[...]
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Page 55
50 800a Adjustable Case Sealer Figure 6162/2 of 2[...]
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Page 56
51 Figure 6162 (page 2 of 2) Ref. No. 3M Part No. Description 6162-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6162-29 26-1000-0010-3 Washer – Flat M6 6162-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6162-31 78-8060-8487-3 Cover – Switch 6162-32 78-8060-8087-1 Screw – M5 x 10 6162-33 78-8010-7417-6 Nut – Hex M5 6162-34 78-8076-5393-2[...]
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Page 57
52 Figure 6163/1 of 2 800a Adjustable Case Sealer[...]
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Page 58
53 Figure 6163 (page 1 of 2) Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bushin[...]
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Page 59
54 800a Adjustable Case Sealer Figure 6163/2 of 2[...]
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Page 60
55 Figure 6163 (page 2 of 2) Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 6163-3[...]
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Page 61
56 800a Adjustable Case Sealer Figure 6164/1 of 2[...]
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Page 62
57 Figure 6164 (page 1 of 2) Ref. No. 3M Part No. Description 6164-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor 6164-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor 6164-3 78-8100-1207-6 Guide – Lower, R/H 6164-4 78-8100-1208-4 Guide – Lower, L/H 6164-5 78-8113-6818-8 Guide – Upper, R/H, W/English Language Label 6164-6 78-8113-6819-6 G[...]
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Page 63
58 800a Adjustable Case Sealer Figure 6164/2 of 2[...]
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Page 64
59 Figure 6164 (page 2 of 2) Ref. No. 3M Part No. Description 6164-35 78-8076-5443-5 Pulley Assembly – Idler 6164-36 78-8055-0660-3 Roller – Idler 6164-37 78-8076-5444-3 Shaft – Idler Pulley 6164-38 12-7997-0272-0 E-Ring – M-25 6164-39 78-8076-5445-0 Tensioning – Belt 6164-40 78-8076-5446-8 Washer – Shaft 6164-41 78-8070-1519-9 Screw ?[...]
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Page 65
60 800a Adjustable Case Sealer Figure 6165[...]
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Page 66
61 Figure 6165 Ref. No. 3M Part No. Description 6165-1 78-8113-6870-9 Cross Bar – Lower, W/English Language Label 6165-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6165-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 6165-4 78-8113-6810-5 Frame – R/H, W/English Language Label 6165-5 78-8113-6809-7 Frame – L/H, W/English Language Label 6165-6 [...]
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Page 67
62 800a Adjustable Case Sealer Figure 6166[...]
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Page 68
63 Figure 6166 Ref. No. 3M Part No. Description 6166-1 78-8100-1218-3 Housing – Wire 6166-2 78-8060-7758-8 Fairlead – /20 6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6166-4 78-8076-4636-5 Strap – Wire 6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10 6166-6 78-8005-5741-1 Washer – Flat, M5 6166-7 78-8010-7417-6 Nut – Hex, M5 6166-8 78-8[...]
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Page 69
64 800a Adjustable Case Sealer Safety and Information Labels[...]
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Page 70
65 800a Safety and Information Labels A label kit, part number 78-8113-6744-6, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1329-3 Warning – Hazardous Voltage 1 2 78-8070-1336-8 W[...]