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Alto 2000 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Alto 2000 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

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Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Alto 2000 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Alto 2000
- nom du fabricant et année de fabrication Alto 2000
- instructions d'utilisation, de réglage et d’entretien de l'équipement Alto 2000
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Alto 2000 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Alto 2000 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Alto en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Alto 2000, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Alto 2000, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Alto 2000. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    AMERICAN-LINCOLN TECHNOLOGY SMAR T 2000 Sweeper/scrubber Part No. 2-86-00254 2001 Printed in the American-Lincoln T echnology® USA Operator's Manual Beginning with Serial No. 690060 All directions given in this book are as seen from the operator's position at the rear of the machine. For new books, write to: READ THIS BOOK Alto U.S., Inc[...]

  • Page 2

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 SMART 2000 SPECIFICA TIONS ............................................................................................................................... . . . 1-4 MACHINE DIMENSIONS ........................................................................................................................ 1 - 6 ST AN[...]

  • Page 3

    1 - 2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REPLACING THE SIDE BROOM ...................................................................................................... 1-29 HOPPER .......................................................................................................................................... 1-30 CLEANING THE HOPPER .[...]

  • Page 4

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 SMART 2000 FORW ARD AND REVERSE CONTROL (BA TTERY) ......................................................................... 2-36 BRAKE ASSEMBL Y ................................................................................................................. ........ 2-38 FRONT WHEEL ASSEMBL Y ....................[...]

  • Page 5

    1 - 4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 CLEANING P A TH Scrubbing - 40 in. (101 cm) - 46 in. (1 17 cm) Sweeping - 46in. (1 17 cm) Edge Cleaning - 6 in.(15 cm) Right Side 46in. 1 17 cm) only TRA VEL SPEED - 0-4 MPH (0 - 6.4kph) STEERING - Rack & Pinion 90°-90° Hyd. Power S teering - Adjust able S teering Column TURNING RADIUS Left - 5 9 i[...]

  • Page 6

    AMERICAN-LINCOLN TECHNOLOGY 1 - 5 SMART 2000 SPECIFICA TIONS INSTRUMENTS AND CONTROLS Main/Side Broom Switch Key Switch (activates immediately when lowered) Rectangular Hour Meter Headlight/T aillight Switch (option) Battery Rollout Squeegee Switch Recovery High Light 3 Position Scrub Deck Switch Dust Control Switch(with certain models) Horn Button[...]

  • Page 7

    1 - 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 87” (221 cm) 79” (200.6 cm) 46" (116.8 cm) 37.6" (95.5 cm) 52" (132 cm) c1961/0002 MACHINE DIMENSIONS[...]

  • Page 8

    AMERICAN-LINCOLN TECHNOLOGY 1 - 7 SMART 2000 ST ANDARD HARDW ARE & T ORQUE V ALUES SAE - Grade 5 SAE - Grade 8 Screw Size Grade 5 Plated Grade 8 Plated 410H S tainless Brass T ype F&T &B T T ype B, AB *6 *8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 14 27 39 86 15 28 44 68 98 135 239 387 579 15 28 43 108 17 31 49 76 11 0 153 267 - - [...]

  • Page 9

    1 - 8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC TORQUE REQUIREMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses and fittings. Nominal O-Ring Face Seal End SAE O-Ring Boss End SAE Thread Swivel Thread S tr . Fitting Dash Size Nut Size or Locknut Size Inch T orque Inch T orque LB-FT LB-FT[...]

  • Page 10

    AMERICAN-LINCOLN TECHNOLOGY 1 - 9 SMART 2000 DECIMAL - METRIC CONVERSION T ABLE FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C-2001/9907[...]

  • Page 11

    1 - 10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT A TTEMPT TO OPERA TE WITHOUT FOLLOWING THESE INSTRUCTIONS. PREP ARING THE MACHINE FOR OPERA TION (IC Engine Powered) 1. Connect and tighten battery cables. 2. Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel eng[...]

  • Page 12

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 1 SMART 2000 MACHINE PREP ARA TION - BA TTER Y NOTE After the first 35 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance. BA TTERY POWERED MACHINES *Uncrate the machine and carefully remove from skid to prevent damage. *The SMART [...]

  • Page 13

    1 - 12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SAFETY INSTRUCTIONS THE FOLLOWING ST A TEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICA TED IN THEIR DESCRIPTIONS: DANGER T o warn of immediate hazards which will result in severe personal injury or death. W ARNING T o warn of hazards or unsafe practices which could result in severe personal injury or [...]

  • Page 14

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 3 SMART 2000 W ARNING T o prevent injury and damage to the machine, do not lift the machine or move it to an edge of a st air or loading dock. W ARNING Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. NO SMOKING . Charge batteries only in areas with good v[...]

  • Page 15

    1 - 14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FOR SAFETY , OBSERVE THE FOLLOWING W ARNINGS. F AILURE TO COMPL Y MA Y CREA TE A SERIOUS RISK OF INJUR Y TO YOURSELF AND OTHERS. THIS MACHINE SHOULD NOT BE USED IN HAZARDOUS LOCA TIONS INCLUDING AREAS OF VOLA TILE DUST OR V APOR CONCENTRA TIONS. Operators must be trained and qualified to operate this ma[...]

  • Page 16

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 5 SMART 2000 OPERA TION OF CONTROLS AND GAUGES LIGHT SWITCH (See Figure 2) The light switch is located above the horn button to the left of the steering wheel. By pressing on the lower part of the switch, it will work various light options that are available for this machine, such as: Headlights T aillights HORN BU[...]

  • Page 17

    1 - 16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OPERA TION OF CONTROLS AND GAUGES - Cont. BA TTER Y CONDITION METER (See Figure 6) The battery condition meter is located on the right side of the instrument panel. The condition meter indicates the level of charge in the batteries (inspect underload). The batteries are sufficiently charged when the nee[...]

  • Page 18

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 7 SMART 2000 Figure 10 Figure 1 1 Figure 9 FIL TER SHAKER SWITCH (See Figure 9) The filter shaker switch is located on the top left corner of the instrument panel . By pressing and holding in the lower part of the switch, it will activate the filter shaker motors for 20 to 30 seconds. Upon releasing the switch, it [...]

  • Page 19

    1 - 18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK SWITCH (See Figure 12) The scrub deck switch is located on the instrument panel to the left of the solution control knob. Pressing in the upperportion of th switch raises the scrub deck and turns the brush. In the middle position, the scrub deck lowers to the normal down position. Pressing th[...]

  • Page 20

    AMERICAN-LINCOLN TECHNOLOGY 1 - 1 9 SMART 2000 A B Figure 17 Figure 16 Figure 15 RECOVERY HIGH LIGHT (See Figure 15) The recovery high warning light will illuminate approximately 5 minutes before the recovery tank is full, giving ample time to complete the scrubbing cycle, before the mechanical float shuts off the vacuum to the recovery tank. LOW S[...]

  • Page 21

    1 - 20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Figure 19 Figure 18 ACCELERA TOR and DIRECTIONAL CONTROL PEDAL - (See Figure 18) The Accelerator and Directional Control Pedal is located on the floor of the operator’s area. This pedal controls the machine direction and travel speed. 1. Put foot pressure on the right side of the pedal. The machine wi[...]

  • Page 22

    AMERICAN-LINCOLN TECHNOLOGY 1 - 2 1 SMART 2000 MAIN BROOM COMP ARTMENT DOOR (See Figure 20) The main broom compartment door is located in front of the left side tire of the machine. The door provide access to the main broom for service or inspection. The hopper must be raised to access. W ARNING Engage hopper safety arm while accessing the main bro[...]

  • Page 23

    1 - 22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP SYSTEM OPERA TING INSTRUCTIONS SOLUTION T ANK RECOVERY T ANK FIL TER FLOW V AL VE SCRUB BRUSH SQUEEGEE FLOOR CONT ACT FIL TER SOLUTION PUMP SEP ARA TOR P4796/0001 THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the SMART 2000 machine, the non-recycling or standard s[...]

  • Page 24

    AMERICAN-LINCOLN TECHNOLOGY 1 - 2 3 SMART 2000 OPERA TING INSTRUCTIONS BEFORE ST ARTING THE MACHINE 1. Set parking brake. 2. Make sure all controls are in the “OFF” position. 3. Be sure the directional control pedal is in neutral. 4. Ensure the batteries have been fully charged and serviced (see battery service instructions). NOTE Before starti[...]

  • Page 25

    1 - 24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE CHART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-Lincoln T echnology distributor . For best performance, replace worn part s with genuine American-Lincoln T echnology parts. EVER Y eight (8) HOURS or DAIL Y check and clean/adjust[...]

  • Page 26

    AMERICAN-LINCOLN TECHNOLOGY 1 - 2 5 SMART 2000 1,20 2 3,13,14 4,31 5,16 5,16 5,16 6 6,19 8,18 30, 9,17 10 1 1,12,29 21,28 21,28 23 27 27 26 24 25 C1960/0102 22 SERVICE CHART DIAGRAM Figure 23[...]

  • Page 27

    1 - 26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HELPFUL HINTS FOR CLEANING OPERA TION W ARNING Do not turn the steering wheel sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel. Do not make sudden turns. Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. 1. Plan you[...]

  • Page 28

    AMERICAN-LINCOLN TECHNOLOGY 1 - 2 7 SMART 2000 SERVICE PRECAUTIONS For safety , read and follow the service precautions below . Know the hazards associated with the equip ment you are working on to prevent personal injury or damage to equipment. For service assistance, consult you nearest American Lincoln T echnology Dealer . For best performance r[...]

  • Page 29

    1 - 28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS SWEEPING SYSTEM SERVICE MAIN BROOM T o prevent the broom from “setting” in one direction and to provide the maximum life of the broom it is recommended that the broom be turned end over end periodically . ADJUSTING THE MAIN BROOM HEIGHT When changing the sweep height adjustment [...]

  • Page 30

    AMERICAN-LINCOLN TECHNOLOGY 1 - 2 9 SMART 2000 SERVICE INSTRUCTIONS (Cont.) Figure 27 SIDE BROOM The Side Broom sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the broom becomes worn from use. Always check and adjust the sweep p attern after changing the side broom. ADJUSTING THE SIDE[...]

  • Page 31

    1 - 30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS (Cont.) Figure 29 HOPPER The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximum performance and service life, keep the hopper clean and inspect the seals and flaps daily . Clean the hopper prior to parking the sweeper at the end [...]

  • Page 32

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 1 SMART 2000 Figure 31 SERVICE INSTRUCTIONS (Cont.) REPLACING THE DUST CONTROL FIL TER Change the filter panel when damage is evident. 1. Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parking brake. 2. Open the hopper compartment cover to gain access to the f[...]

  • Page 33

    1 - 32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 C1539/0002 SERVICE INSTRUCTIONS (Cont.) P ARKING BRAKES The parking brakes are located on the front wheels. They are operated by the brake pedal and the lock lever . Check the parking brakes daily for proper operation and inspect the brake pads for wear every 100 hours of operation. ADJUSTING THE BRAKE [...]

  • Page 34

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 3 SMART 2000 GENERAL MACHINE MAINTENANCE Figure 34 FILLING THE HYDRAULIC RESERVOIR (Figure 29) 1. Access to the hydraulic reservoir is located in the engine compartment. 2. Open the hydraulic reservoir breather filter cap. 3. Remove any debris that is in the breather filter cap screen. 4. Fill the reservoir until t[...]

  • Page 35

    1 - 34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) Figure 36 REPLACING THE SCRUB BRUSH 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4. Snap the new brush into place. ADJUSTING THE[...]

  • Page 36

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 5 SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) Figure 39 RECYCLING PUMP ESP SYSTEM The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pump intake screens, it requires no regular maintenance. RECYCLING PUMP STORAGE Always drain pump for extended storage, especia[...]

  • Page 37

    1 - 36 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) Figure 40 EMPTYING THE RECOVER Y T ANK (Figure 36) Simply lower the drain hose, telescope out to a drain and let the recovery tank drain. The farther you telescope the hose the faster the water will drain. When finished draining recovery tank loosen both knobs on the [...]

  • Page 38

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 7 SMART 2000 P ARTS LIST LEGEND Figure 36 ABBREVIA TIONS - SCREWS ADJ = Adjusting Screw ADJ.SP = Adjusting Plunger Screw BHM = Binding Head Machine Screw BHS = Button Head Socket Screw CAPT .SL = Captivated Slotted Screw CAPT .WG = Captivated Wing Screw FHM = Flat Head Machine Screw FIL.HM = Filister Head Machine S[...]

  • Page 39

    1 - 38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HARDW ARE LEGEND Key No. Part Number Description H 1 2-00-05060 Sc r e w , #6-32 x 1.250 RHM H 2 2-00-00455 Flat W asher , .375 x .156 x .047 H 3 2-00-01499 Lock W asher , #6 Med. Helical Spring H 4 2-00-00624 Nut, #6-32 Hex H 5 2-00-00645 Nut, Hex Fiber Insert #6-32 H 6 2-00-00049 S c r e w , # 10-24 x[...]

  • Page 40

    AMERICAN-LINCOLN TECHNOLOGY 1 - 3 9 SMART 2000 HARDW ARE LEGEND Key No. Part Number Description H6 0 2-00-02682 Sc r e w , 1/2-13 x 2.750 HHC H6 1 2-00-02616 Sc r e w , 1/2-13 x 3.000 HHC H6 2 2-00-00405 Flat Washer , 1.063 x .531 x .094 H6 3 2-00-02312 Lock W asher , 1/2 HS Med. H6 4 2-00-00596 Nut, Hex. 1/2-13 x .750 x .437 H6 5 2-00-04936 Nut, 1[...]

  • Page 41

    1 - 40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Key No. Part Number Description H120 2-00-03829 L oc k W asher , 3/8 Bolt H121 2-00-00090 Screw , #8-32 x 1.500 RHM H122 2-00-05216 Screw , 1/4-20 x 5.000 HHC H123 2-00-00204 Screw , 1/4-20 x 1.500 HHC H124 2-00-02296 Lock Washer , #10 Ext. Shakeproof H125 2-00-00418 Flat W asher , .984 x .627 x .063 H1[...]

  • Page 42

    AMERICAN-LINCOLN TECHNOLOGY 1 - 4 1 SMART 2000 Key No. Part Number Description H179 2-00-04948 Screw , 25mm - M8 x 1.250 H180 2-00-04378 Clip, Water Line H181 2-00-05078 Screw , M6 x 1.000 x 10mm HHC H182 2-00-00236 Screw , 5/8-16 x 2.500 HHC H183 2-00-05042 Lock Washer , M10 H184 2-00-04366 Screw , M10 x 1.500 x 25mm H185 2-00-02588 Screw 1/4-20 x[...]

  • Page 43

    1 - 42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Key No. Part Number Description H238 2-00-03750 Carriage Bolt, .38-16 x 1.50 H239 2-00-02814 Screw-FHM .25-20x1.75 H240 2-00-05398 S cr e w , HSHC 3/8-16 x .50 H241 2-00-05395 S cr e w , RHM .25-20 x 4.00 Zinc H242 2-00-05370 S cr e w , M12 - 16 x 1.75 x 40mm HHC H243 2-00-00591 Nut, Hex-Jam .50-20 H244[...]

  • Page 44

    AMERICAN-LINCOLN TECHNOLOGY 1 - 4 3 SMART 2000 Key No. Part Number Description H298 2-00-04708 T erminal H299 2-00-05183 T erminal, 1/4 x .03 12-10 H300 2-00-00767 Cotter Pin, .063 x.500 H301 2-00-04159 Flat W asher , 1.375 x .563 x .109 STL H302 2-00-00490 W asher, Spring, Shakeproof H303 2-00-05103 F l at W asher , .750 x .343 x .050 SS H304 2-00[...]

  • Page 45

    1 - 44 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ORDERING P ARTS Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate to avoid delays in filling you orders: MODEL NO. SERIAL NO. Manufactured By American Lincoln T echnology ® Bowling Green, Ohio 1. Use the model number , catalog number , and serial num[...]

  • Page 46

    ELECTRICAL SCHEMA TIC (BA TTER Y) AMERICAN LINCOLN TECHNOLOGY SMART 2000 1-45 2ND MOTOR SOLENOID CB-2 15 AMP . 1A 1A FU1 120 AMP . FU2 25 AMP . SECONDAR Y MTR. 5-6HP . SIDE BRM. MTR. CONDITION METER HOUR METER OPTION OPTION OPTION OPTION Continued on 71365 SHT 1B Continued on 71365 SHT 1B SQUEEGEE CONTROLLER BATT . SHAKER OFF DUST FAN DUST FAN SHAK[...]

  • Page 47

    ELECTRICAL SCHEMA TIC (BA TTER Y) CONT AMERICAN LINCOLN TECHNOLOGY SMART 2000 1-45A 8 PIN INPUT PORT RESISTOR ASSY . C-1 CURTIS 1303-303 CONTROLLER 28 100 100B 100A 101 T1 T2 T3 T4 102 103 104 105 102B 102A SPD SPD 12B } PIN 1 - SPEED POTENTIOMETER (+) PIN 3 - SPEED POTENTIOMETER (-) PIN 3 - SPEED POTENTIOMETER INPUT PIN 6 - KEYSWITCH TERMINAL B+ T[...]

  • Page 48

    CONNECTION - (BA TTERY) HARNESS ROUTING AMERICAN LINCOLN TECHNOLOGY SMART 2000 1-46 ITEM 1 1 1 1 3 12 0795-130 7-90-07462 8-06-05004 0775-188 2-00-04345 HARN.-MACH . DIODE ASSY . WIRE (77A) ISOLA TOR TYE-RAP 2 3 4 5 QTY . P ART NO. DESCRIPTION B 16 17 9A 21A (C) (NC) (NO) 21B REV . NOTE: FWD. HOPPER SWITCH REC. SW . SOL. SW . BRUSH ACTUA TOR ROUTE [...]

  • Page 49

    HYDRAULIC RESERVOIR 4.0 GAL (REF 7-83-04183) RETURN FIL TER 10 MICRON (REF 7-24-04013) PORT A PORT B STEERING CYLINDER 1.5 DIA. BORE W/ .75 ROD 6.25 STROKE (REF 7-17-05010-1) 3-WA Y SOL. V AL VE 36V (REF 7-88-00081) 13 2-2 2-4 2-1 STEERING CONTROL UNIT (REF 7-88-00080) SEQUENCE V AL VE (REF 7-12-02037) MAIN BROOM MOTOR 1.93 CIR 2.3 GPM (REF 0885-07[...]

  • Page 50

    AMERICAN-LINCOLN TECHNOLOGY 1 - 4 5 SMART 2000 NOTES[...]

  • Page 51

    AMERICAN-LINCOLN TECHNOLOGY 2-1 SMART 2000 CHAPTER 2 TABLE OF CONTENTS Main Broom ..................................................................................................................... ............. 2-2 Main Broom Baffle and Flaps .................................................................................................... ...[...]

  • Page 52

    2 - 2 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 MAIN BROOM ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 7-08-01012 Bracket - Main/Side Broom Adjustment 1 2 7-03-04207 Arm - Main/Side Broom Adjustment 1 3 7-60-00160 Pulley - Cable 1 4 7-13-07130 Clip - Cable Ret. 1 5 7-03-04191 Arm Assembly - Main Broom 1 6 7-23-03056 Nut 2 7 7-39-[...]

  • Page 53

    AMERICAN-LINCOLN TECHNOLOGY 2-3 SMART 2000 MAIN BROOM ASSEMBL Y - EXPLODED VIEW H49 H49 H46 H43 2 H360 7 H36 1 H15 8 4 3 H358 H17 H27 12 H26 H359 9 10 13 14 11 5 H237 H43 6 H46 H46 H39 H26 8 C1904/0102[...]

  • Page 54

    2 - 4 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 Key No. Part Number Description Qty . 1 7-03-04190 Arm Main Broom 1 2 8-30-051 12 Guard 1 3 2-00-03306 Bearing - Ball 2 4 8-75-01 147 Sp acer - Idler Main Broom 1 5 2-00-03158 S p acer 1 6 8-33-09059 Idler Hub 1 7 7-08-00938 Bracket, Main Broom 1 8 8-30-051 16 Guard - Thread 1 9 8-33-05086 Housing - Ma[...]

  • Page 55

    AMERICAN-LINCOLN TECHNOLOGY 2-5 SMART 2000 MAIN BROOM ASSEMBL Y (cont.) - EXPLODED VIEW 9 8 7 H72 H150 H15 10 12 13 ITEM #7-08-00938 MUST ROTA TE FREEL Y FOR MAIN BROOM ASSEMBL Y C1937/0102 11 2 4 5 6 15 H318 H72 COLLAR TO BE FLUSH WITH END OF BROOM MOTOR SHAFT H46 H61 14 H26 H63 H64 H87 REF MAIN BROOM H15 1 3 LOCTITE 609[...]

  • Page 56

    2 - 6 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 MAIN BROOM BAFFLE AND FLAPS - P ARTS LIST Key No. Part Number Description Qty . 1 7-27-07196 Main Frame Weldment 1 2 7-66-0501 1-1 Roller-Bumper 5 3 7-32-00042 Hinge - Main Broom Baffle 1 4 7-05-01003 Baffle - Main Broom 1 5 7-13-07203 Clamp - Main Broom Chamber Rear Flap 3 6 7-25-08088 Flap - Main Bro[...]

  • Page 57

    AMERICAN-LINCOLN TECHNOLOGY 2-7 SMART 2000 MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW H15 4 5 H136 H86 22 H26 5 H26 3 5 H36 H43 1 H46 SET UP IN THIS POSITION C1900/0102 12 13 2 6 8 21 11 14 23 17 18 19 16 20 15 H136 EDGING 21.0 lg, QTY (1) EDGING FOR DRIVE WHEEL HOSES 5.5 lg, QTY (2) 3.25 lg, QTY (1) EDGING FOR HARNESS ACCESS 2.25 lg, QTY (1) 4.0 [...]

  • Page 58

    2 - 8 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SIDE BROOM (12 & 36V)- P ARTS LIST Key No. Part Number Description Qty . 1 7-03-04189 Arm - Side Broom 1 2 0885-082 Motor Gear Unit - Side Broom (36V) 1 3 7-25-06035 Flange - Broom Mount 1 4 8-08-03215 Side Broom 1 5 2-00-00263 Motor - Electric (1/2 H.P ., 36V) 2 6 2-00-04578 T erminal (.156 Male) [...]

  • Page 59

    AMERICAN-LINCOLN TECHNOLOGY 2-9 SMART 2000 SIDE BROOM (12 & 36V) - EXPLODED VIEW 14 H26 12 USE W ASHER (#0409) NOT TO HA VE A DOOR INTERFERED W/ A MOTOR NEVERSEIZE 20 19 18 H49 H46 H43 16 H360 17 H36 15 H15 1 H65 H46 H38 7 6 H26 H27 4 5 3 H22 2 NEVERSEIZE ON THE SHAFT 21 H72 H15 13 H44 8 H43 10 11 H57 H26 9 H27 H17 INSERT EDGING RA W #3-73-0002[...]

  • Page 60

    2-10 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 HOPPER ASSEMBL Y (12V &36V BA TTERY) - P AR TS LIST Key No. Part Number Description Qty . ^1 0782-090-1 12 V olt - Dump Door Actuator 1 * 2 0782-130 3 6 V olt - Dump Door Actuator 1 3 7-03-04209 Arm - Hopper Safety 1 4 7-08-00974 Bracket - Hopper Switch Mnt. 1 5 7-13-07201 Clamp - Hopper 1 6 7-25-08[...]

  • Page 61

    AMERICAN-LINCOLN TECHNOLOGY 2-1 1 SMART 2000 HOPPER ASSEMBL Y (12V & 36V BA TTERY)- EXPLODED VIEW 8 9 10 H14 H27 12 3 H33 H62 ADD W A TER AS NEEDED 7 11 2 * 1 * H62 H89 4 H34 H43 H159 13 H121 H320 NOTE: SEE SWITCH SETTING BELOW H65 H46 H73 GLUE #6000 2-PLACES H26 5 6 H15 SCALE 0.200 C1918/0007[...]

  • Page 62

    2-12 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SCRUB DECK ACTUA TOR ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 7-81-00234 Support - Actuator 1 2 7-75-01207 Sp acer - Act Arm 2 3 7-03-04213 A r m - S c rub Deck Lift 1 4 7-57-05055 Pivot - Brush Lift Lever 1 5 0782-106 Actuator - Squeegee Lift (36V) 1 6 7-55-08165 Pin - Actuator P[...]

  • Page 63

    AMERICAN-LINCOLN TECHNOLOGY 2-1 3 SMART 2000 SCRUB DECK ACTUA TOR ASSEMBL Y - EXPLODED VIEW 16 11 7 8 H150 H45 H44 13 9 12 H59 15 14 17 H62 3 2 5 6 4 H65 H62 1 H55 H226 H370 H12 11 H45 H44 H35 H8 12 c1956/0102[...]

  • Page 64

    2-14 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SCRUB DECK ASSEMBL Y (40”) - P AR TS LIST Key No. Part Number Description Qty . 1 7-27-07202 Frame - Brush Drive (40”) 1 2 0760-542 Mtr & Reducer Assembly 2 3 2-00-03761 K e y, ¼ sq. x 1.75 S teel 2 4 7-33-09042 Hub - Brush Drive 2 5 7-03-04123 Arm, Brush Drive 2 6 7-41-00027 Latch, Brush Drive[...]

  • Page 65

    AMERICAN-LINCOLN TECHNOLOGY 2-1 5 SMART 2000 SCRUB DECK ASSEMBL Y (40”)- EXPLODED VIEW 2 ADD NEVERSEIZE TO SHAFTS H64 1 H243 9 7 11 12 13 8 H27 H15 H26 H68 H27 H15 10 H15 H26 H372 H52 H53 H49 H39 H225 H15 5 6 4 H26 3 C1922/0102[...]

  • Page 66

    2-16 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SCRUB DECK ASSEMBL Y (40”) Key No. Part Number Description Qty . 1 7-57-05057 Pivot - Scrub Deck (R.H.) 1 2 7-42-05163 Link Bar (40”) 4 3 7-57-05058 Pivot - Scrub Deck (L.H.) 1 4 2-95-04182 Nut - 3/8-16 Elastic S top Nut 1 2 5 2-00-02220 H os e C l am p 7 6 7-33-02424 Hose - Solution Feed 2 7 8 7-33[...]

  • Page 67

    AMERICAN-LINCOLN TECHNOLOGY 2-1 7 SMART 2000 SCRUB DECK ASSEMBL Y (46”) 5 7 2 4 9 1 6 5 3 5 8 C1959/0102 Key No. Part Number Description Qty . 1 7-33-02445 Heater Hose (¾ x 5.5 lg) 1 2 7-33-02421 Heater Hose (5/8 x 21 lg) 1 3 7-33-02422 Heater Hose (5/8 x 1 1.5 lg) 1 4 7-33-02423 Heater Hose (5/8 x 6.5 lg) 1 5 7-33-02434 Heater Hose (¾ x 2 lg) [...]

  • Page 68

    2-18 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SCRUB DECK ASSEMBL Y (46”)- P AR TS LIST Key No. Part Number Description Qty . 1 7-27-07200 Brush Frame (46”) 1 2 0760-542 Mtr & Reducer Assembly 3 3 2-00-03761 Key - 1/4 Sq. x 1.75 S teel 3 4 7-33-09042 Hub - Brush Drive 3 5 7-03-04123 Arm - Brush Drive (Weldment) 3 6 7-41-00027 Latch - Brush D[...]

  • Page 69

    AMERICAN-LINCOLN TECHNOLOGY 2-1 9 SMART 2000 SCRUB DECK ASSEMBL Y (46”) - EXPLODED VIEW 16 13 11 9 H64 7 17 H365 H48 14 H38 H350 H52 H53 H49 H372 H15 1 4 H26 8 H243 6 H39 H225 H15 5 3 H46 19 2 12 15 18 H68 10 H26 C1958/0102[...]

  • Page 70

    2-20 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 6 H26 5 3 4 1 NOTE LOCA TION OF SLITS TO BE FORMED AROUND RADIUS SECTION OF WELDMENT H27 H19 2 C1916/0007 Key No. Part Number Description Qty . 1 7-13-07209 Clamp, Side Squeegee 2 2 7-55-08151 Pin, Lock Up 2 3 7-77-00140 Rubber , Side Squeegee (inner) 2 4 7-77-00141 Rubber , Side Squeegee (outer) 2 5 7-[...]

  • Page 71

    AMERICAN-LINCOLN TECHNOLOGY 2-2 1 SMART 2000 SIDE SQUEEGEE (46”) Key No. Part Number Description Qty . 1 7-89-08073 Caster 2 2 7-13-07210 Clamp - R.H. Side Squeegee (46”) 2 3 7-77-00142 Rubber - Side SQG (Inner) 2 4 7-77-00143 Rubber - Side SQG . (Outer) 2 5 7-86-08066 T ool - Side Squeegee (LH) 1 6 7-86-08065 T ool - Side Squeegee (RH) 1 HARDW[...]

  • Page 72

    2-22 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 REAR SQUEEGEE (40”) - P ARTS LIST Key No. Part Number Description Qty . 1 7-75-01 164 Bushing, S pacer 2 2 7-89-08073 Caster 2 3 7-13-07188 Clamp, LH Squeegee End 1 4 7-13-07156 Clamp, Nut 2 5 7-13-07187 Clamp, RH Squeegee End 1 6 7-20-06010 Duct - Squeegee Inlet 1 7 7-39-00026 Knob, Squeegee 4 8 2-00[...]

  • Page 73

    AMERICAN-LINCOLN TECHNOLOGY 2-2 3 SMART 2000 H259 11 13 4 6 1 10 C1915/0007 9 2 APPL Y NEVER-SEIZE TO THREADS 12 5 8 7 H51 H52 14 H54 H283 3 H261 NUT SUPPLIED WITH CASTER APPL Y GREASE TO CASTER NOTE: KNOBS TO BE HAND TIGHTENED ONL Y REAR SQUEEGEE (40”) - EXPLODED VIEW[...]

  • Page 74

    2-24 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 REAR SQUEEGEE (46”) - P ARTS LIST Key No. Part Number Description Qty . 1 7-75-01 164 Bushing - S p acer 2 2 7-89-08073 Caster 2 3 7-13-07157 C la m p - E n d S q u ee g ee 2 4 7-13-07156 Clamp - Nut 2 5 7-20-06010 Duct - Squeegee Inlet 1 6 7-39-00026 Knob - Squeegee 4 7 2-00-04962 O-Ring 2 8 7-77-001[...]

  • Page 75

    AMERICAN-LINCOLN TECHNOLOGY 2-2 5 SMART 2000 9 10 H261 3 4 H259 12 5 1 11 2 8 APPL Y NEVER-SEIZE TO THREADS 7 H52 13 H54 APPL Y GREASE TO CASTER NUT SUPPLIED WITH CASTER 6 C1963/0007 H51 NOTE: KNOB TO BE HAND TIGHTENED ONL Y REAR SQUEEGEE (46”) - EXPLODED VIEW[...]

  • Page 76

    2-26 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 REAR SQUEEGEE LIFT SYSTEM (12V & 36V) - P ARTS LIST Key No. Part Number Description Qty . 1 7-27-07203 Frame - Winch Mtg. 1 2 7-30-08021 Guide - Squeegee Lift Cable 1 3 0785-090 W orm Gear Assembly 1 4 0782-147 Motor - Electric (1/2 H.P ., 36 VDC) 1 5 7-58-05300 Plate - Winch Side 1 6 7-16-05036 Cou[...]

  • Page 77

    AMERICAN-LINCOLN TECHNOLOGY 2-2 7 SMART 2000 REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW 17 16 22 18 21 19 15 25 20 19 24 7 26 6 4 13 14 3 SETSCREWS SUPPLIED WITH COUPLING 23 2 1 5 8 9 11 H1 H3 H26 H369 H86 H72 H15 H368 H15 H72 H15 H72 H26 H27 H331 H15 H72 H46 H52 15 H38 H43 H45 H46 7 REF SQUEEGEE SUPPORT H43 H237 REF MAIN FRAME H131 C[...]

  • Page 78

    2-28 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SWING SQUEEGEE SUPPORT - P ARTS LIST Key No. Part Number Description Qty . 1 7-03-0421 1 Arm - Scrub Brush Frame 2 2 7-03-04210 Arm - Squeegee 2 3 7-08-00839 Bracket - Angle 2 4 7-09-01057 Bushing - Brush Lift 8 5 7-89-08073 Caster 1 6 8-15-01002 Collar - Setscrew 6 7 2-00-02216 H os e C l am p 1 8 2-95[...]

  • Page 79

    AMERICAN-LINCOLN TECHNOLOGY 2-2 9 SMART 2000 SWING SQUEEGEE SUPPORT - EXPLODED VIEW APPL Y GREASE TO CASTER C1938/0007 12 H49 5 APPL Y NEVER-SEIZA TO THREADS H171 10 H65 H61 H50 7 3 8 NUT SUPPLIED WITH CASTER 8 13 14 9 6 11 2 1 H237 H46 4[...]

  • Page 80

    2-30 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SOLUTION T ANK- P ARTS LIST Key No. Part Number Description Qty . 1 7-83-04190 T a nk - S o l u ti o n 1 2 7-24-04053 Filter , Solution 1 3 7-09-01 122 Bushing 1 4 0775-217 Switch, Float Altered (NC) 1 5 7-87-02191 Tube, Float Switch 1 6 7-16-07420 Cover , T ank (W eldment) 1 7 7-29-00264 Gasket, Lid (S[...]

  • Page 81

    AMERICAN-LINCOLN TECHNOLOGY 2-3 1 SMART 2000 SOLUTION T ANK - EXPLODED VIEW H8 20 6 17 7 21 4 5 3 H344, TERMINAL 2 TFE SEAL 19 H53 H47 H26 18 H15 8 10 H352 11 13 15 14 12 .13 ANOTHER CORNER OF SEAL ALIGNED WITH A TOP OF BRACKET 9 1 H12 H9 16 C1920/0106 22[...]

  • Page 82

    2-32 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SOLUTION CONTROL- P ARTS LIST Key No. Part Number Description Qty . 1 7-88-00073 V alve - Solution (36VDC) 2 2 2-95-04182 Nut - 3/8-16 Elastic S top Nut 1 3 2-00-04564 Clamp - Cable 1 4 7-08-00991 Brkt-Elbow 1 5 7-88-00079 V alve 1 6 7-41-051 16 Lever-valve 1 7 7-57-05018 Wire Swivel 1 8 2-00-02000 Roll[...]

  • Page 83

    AMERICAN-LINCOLN TECHNOLOGY 2-3 3 SMART 2000 SOLUTION CONTROL - EXPLODED VIEW 6 REF 7 REF 9 REF REF REF REF REF 1 2 3 4 4.51 MAX 8 REF 15.0º REF C1917/0012 H26 H27 5 10 9 6 8 USE WITH 46" SCRUBDECK H26 H345 7 12 H25 H7 11 H17 H189 H12 REF MAIN FRAME 4 10[...]

  • Page 84

    2-34 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 RECOVERY T ANK- P ARTS LIST Key No. Part Number Description Qty . 1 7-83-04178-1 T ank, Recovery 1 2 7-58-05299 Plate, V ac Inlet (welded) 1 3 7-26-04012 Float, Recovery 1 4 7-10-04008 Float Cage 1 5 7-33-02427 Hose, Recovery T ank Inlet 1 6 2-00-02216 Ho se Clamp 5 7 7-33-02397 Hose, Squeegee 1 8 7-87-[...]

  • Page 85

    AMERICAN-LINCOLN TECHNOLOGY 2-3 5 SMART 2000 RECOVERY T ANK - EXPLODED VIEW 1 21 13 14 H47 H53 15 16 #242 LOCTITE IN T ANK INSERT 6 17 19 18 9 8 7 H136 H230 4 3 2 H126 SILICONE SEAL TO T ANK 6 5 12 H72 H24 11 H32 H30 H346 22 H29 20 TFE SEAL 10 C1919/0102 H94[...]

  • Page 86

    2-36 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 FWD/REV CONTROLS - P ARTS LIST Key No. Part Number Description Qty . 1 7-30-05108 Guard - Upper Belt 1 2 7-03-04201 Arm - Weldment - Pump Control 1 3 2-00-00729 Key 1/8 x 5/8 (#5) Woodreff 1 4 8-16-00063 Centering Control 1 5 7-25-02050 Rod End, S pherco 2 6 8-66-00162 Rod - Brake Pull 1 7 2-95-01999 Nu[...]

  • Page 87

    AMERICAN-LINCOLN TECHNOLOGY 2-3 7 SMART 2000 FWD/REV CONTROLS - EXPLODED VIEW REF MAIN FRAME 9 11 H15 H72 8 4 6 7 10 13 14 12 15 5 2 3 7 1 H24 H72 H1 14 H319 H233 H26 REF HYDRAULIC PUMP AND PUMP MOUNTING BRACKET[...]

  • Page 88

    2-38 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 BRAKE ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 7-55-00029 Brake Pedal Weldment 1 2 7-55-00019-1 Arm - Parking Brake Pedal 1 3 8-09-01069 Bushing - Brake Pedal Lock 1 4 7-76-00013 S p ri n g - S q ue e ge e R el e ase Pedal 1 5 2-00-03635 Pin - Roll 1 6 7-50-05145 Pad - Brake Pedal[...]

  • Page 89

    AMERICAN-LINCOLN TECHNOLOGY 2-3 9 SMART 2000 BRAKE ASSEMBL Y - EXPLODED VIEW 6 4 3 H20 5 2 H27 H26 H17 H45 7 H27 H43 13 12 10 1 13 14 9 H17 H190 H26 H69 H26 8 11 C1930/0007[...]

  • Page 90

    2-40 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 FRONT WHEEL ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 2-00-03797 Axle S p acer W asher 2 2 7-03-09014 Axle - Front Wheels 1 3 7-08-02007 Brake Disc 2 4 2-00-04621 BRG - Outer Race (Cup Only) 4 5 2-00-00776 Cotter Pin (1/8 DIA. x 1-1/2 LG) 2 6 7-89-08044 Front Wheel (Molded) 16 in. [...]

  • Page 91

    AMERICAN-LINCOLN TECHNOLOGY 2-4 1 SMART 2000 FRONT WHEEL ASSEMBL Y - EXPLODED VIEW C1902/0008 NOTE: TYPICAL ASSEMBL Y OF BOTH SIDES NOTE: USE LOCTITE 242 THEN TORQUE TO 75-85 FT -LBS NOTE: USE LOCTITE 262 THEN RUN THE STUDS INT O THE HUB UNTIL THEY ARE FLUSH WITH THE BACK F ACE OF THE HUB. ST A TIC STRAP IS ONL Y USED ON THE RIGHT SIDE OF THE MACHI[...]

  • Page 92

    2-42 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 REAR WHEEL ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 7-30-08015 Guide - Rack 1 2 8-75-01 163 S p acer 3 3 7-17-05010-1 Cylinder - Power S teering 1 4 7-62-00006 Rack 1 5 2-00-02079 Roller Bearing 2 6 2-00-04621 BRG - Outer Race (Cup Only) 2 7 7-81-00212 Support - Wheel 1 8 8-75-01 [...]

  • Page 93

    AMERICAN-LINCOLN TECHNOLOGY 2-4 3 SMART 2000 14 1 H44 H35 13 4 H243 H109 H70 3 2 10 9 8 NOTE: TORQUE TO 50 FT -LBS LOOSEN AND RESET TORQUE TO 50 FT -LBS REF MAIN FRAME 19 18 17 H221 H34 H44 12 11 21 6 5 23 22 LOCKTITE 242 TORQUE 75-85 FT -LBS LOCKTITE 609 TORQUE T O 5 FT -LBS GREASE PORT A PORT B H312 APPL Y LOCKTITE 262 H61 16 15 APPL Y NEVERSEIZE[...]

  • Page 94

    2-44 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 FRONT COVER AND LA TCH ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . 1 7-09-01057 Bushing - Brush Lift 2 2 7-16-07400-1 Cover - Hopper/Battery 1 3 7-18-08003 Detent - Cover Pivot 2 4 7-31-06078 Handle - Cover Latch 1 5 7-41-00044 Latch - Hood 1 6 2-00-03635 Pin - Roll 1 7 7-57-05060 Pivo[...]

  • Page 95

    AMERICAN-LINCOLN TECHNOLOGY 2-4 5 SMART 2000 FRONT COVER AND LA TCH ASSEMBL Y - EXPLODED VIEW SELASTIC SPRING IN BLOCK 5 11 6 10 H343 H54 H46 H43 H44 4 H342 H10 H34 2 8 H43 H44 H34 3 7 H343 H46 H43 H268 1 H26 9 C1954/0106[...]

  • Page 96

    2-46 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 SEA T ASSEMBL Y C1910/0005 1 H52 H53 H361 H46 H52 H53 H47 3 4 7 9 5 VIEW A FOR THE SEA T SWITCH ASS ’ Y 6 8 2 VIEW A Key No. Part Number Description Qty . 1 2-00-04873 Cable Clamp 1 2 7-58-05297 Plate, Seat MTG . 1 3 7-72-05005 Seat Adjuster Kit 1 4 7-69-00006 Seat 1 5 0875-126 Wire, Harness 1 6 2-00-[...]

  • Page 97

    AMERICAN-LINCOLN TECHNOLOGY 2-4 7 SMART 2000 REF MAIN FRAME H366 2 C1927/0007 1 H366 3 APPL Y E6000 GLUE ACCESS P ANELS Key No. Part Number Description Qty . 1 7-16-07421 Cover - S teering Access 1 2 7-16-07433 Cover - Harness Access 1 3 7-21-04044 Edging - Access Panel 1 HARDW ARE USED: H366 2-00-0001 1 Screw , #10-24 x .500 FHM, Zn. 6 C1927/0007[...]

  • Page 98

    2-48 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 Key No. Part Number Description Qty . 1 7-05-07179 Bar - Battery 1 2 2-00-03306 Bearing - Ball 1 6 3 7-08-00980 B r kt - Filter MTG Ref. 4 7-08-00978 Brkt - Front Mtr Mtg Ref. 5 7-08-00977 Brkt - Rear Mtr Mtg Ref. 6 2-95-04182 Nut - 3/8-16 Elastic S top Nut 4 7 7-51-05017 Pan - Battery 1 8 7-57-05063 Pi[...]

  • Page 99

    AMERICAN-LINCOLN TECHNOLOGY 2-4 9 SMART 2000 F R O N T O F M A C H I N E B B E E B A A D C C C B A BA TTERY COMP ARTMENT (TOP VIEW) E H58 2 H62 H64 4 2 H64 H62 H58 3 DET AIL E DET AIL D NOTE: ARROW IN BA TTERY COMP AR TMENT VIEW INDICA TES DIRECTION OF SCREW AS ASSEMBLED. DET AIL A DET AIL B DET AIL C H64 2 H148 H64 H62 2 H213 2 H62 5 H58 H62 H65 C[...]

  • Page 100

    2-50 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 DUST CONTROL - P AR TS LIST Key No. Part Number Description Qty . 1 8-48-00019 W el d m en t - M a nifold, Impeller 1 2 8-08-00796 Bracket - Impeller Motor and Guard 1 3 0882-062 Motor - Impeller 1 4 8-23-00013 Impeller 1 5 2-00-00263 Set-Screw , HS Knurled Cup PT . #10-24 x 3/8 2 6 8-55-081 14 Pin - Sh[...]

  • Page 101

    AMERICAN-LINCOLN TECHNOLOGY 2-5 1 SMART 2000 DUST CONTROL- EXPLODED VIEW H72 H15 4 5 H26 10 11 13 3 2 H151 H46 H43 16 5 H35 H46 14 8 12 1 6 7 H86 H86 9 H27 H26 15 NOTE: LOCTITE 242 ALL SETSCREWS SEALSTIC BOTH ENDS C1935/0006[...]

  • Page 102

    2-52 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 3 H26 H35 H35 H43 2 H46 H35 H43 6 5 LOCTITE 4 1 H46 REF MAIN FRAME C1933/0012 DUST CONTROL (cont.) Key No. Part Number Description Qty . 1 7-05-01004 Baffle - Filter 1 2 7-08-00960 Bracket - Manifold Pivot 1 3 7-57-05061 Pivot - Imp. Manifold 1 4 8-24-04074-1 Filter - Panel 1 5 8-80-05038 Rid - Threaded[...]

  • Page 103

    AMERICAN-LINCOLN TECHNOLOGY 2-5 3 SMART 2000 8 NOTE ORIENT A TION OF PINS REF INSTRUMENT P ANEL BACK VIEW H12 H9 2 H187 H6 REF POWER P ANEL 9 3 4 6 5 7 1 H12 H9 C1974/0102 Key No. Part Number Description Qty . 1 2-00-04825 Solenoid 1 2 8-64-00020 2 0 Second Timed Relay 1 3 8-64-00008 Circuit Breaker (25 AMP) CB-14 1 4 8-1 1-00044 Boot 1 5 7-64-0002[...]

  • Page 104

    2-54 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 V AC MANIFOLD SYSTEM - P ARTS LIST Key No. Part Number Description Qty . 1 7-48-00036 Manifold, V acuum (Weldment) 1 2 7-58-05213 P la t e , Vac Motor Mount 2 3 8-88-00016 Unloader V alve 1 4 2-00-03407 Hose Clamp - Wittick #10P 1 5 2-00-02216 Hose Clamp 2 6 7-33-02395 Hose, Flexible (43” LG) 1 7 7-06[...]

  • Page 105

    AMERICAN-LINCOLN TECHNOLOGY 2-5 5 SMART 2000 V AC MANIFOLD SYSTEM - EXPLODED VIEW H348 C1909/0005 WIRE PLUG INTO #7-06-05007 POSITION OF MOTOR BRUSHES AS SHOWN SEAL WITH SEALASTIC REF . MAIN FRAME 5 6 H12 2 8 9 10 H7 7 3 4 1 H72 H15[...]

  • Page 106

    2-56 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 HYDRAULIC MOTOR AND PUMP ASSEMBL Y - P AR TS LIST Key No. Part Number Description Qty . 1 7-08-00975 Weldment - Hyd Mtg 1 2 7-60-05036 Pump - Hyd Ref. 3 2-00-00718 Key - 3/16 x ¾ (#9) Woodruff 1 4 2-95-04182 Nut - 3/8-16 Elastic S top Nut 3 5 0782-148 Motor - Electric (5 HP , 36 VDC) 1 6 7-60-05037 Cou[...]

  • Page 107

    AMERICAN-LINCOLN TECHNOLOGY 2-5 7 SMART 2000 H53 H48 4 H 1 3 2 H 6 H182 C1957/0102 HYDRAULIC MOTOR AND PUMP ASSEMBL Y - EXPLODED VIEW[...]

  • Page 108

    2-58 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 MOTOR AND PUMP MOUNTING ASSEMBL Y Key No. Part Number Description Qty . 1 7-81-00224 Support - Battery 1 2 7-08-00977 Brkt. - Rear Mtr . Mtg 1 3 7-08-00978 Brkt. - Front Mtr . Mgt. 1 4 8-50-05037 Pad - Radiator Mount 4 HARDW ARE USED: H4 3 2-00-00409 Flat W asher , .687 x .344 x .062 4 H4 4 2-00-00530 L[...]

  • Page 109

    AMERICAN-LINCOLN TECHNOLOGY 2-5 9 SMART 2000 HYDRAULIC RESERVOIR ASSEMBL Y Key No. Part Number Description Qty . 1 7-83-04183 Reservoir 1 2 2-00-02474 Plug - 1/2 NPT 1 3 7-1 1-00033 Filter Breather 1 4 8-48-05033 Sight Glass (Hyd. Fluid) 1 5 8-24-041 15 S trainer - Hydraulic Reservoir 1 *6 2-00-05453 Fitting - 12RFS - 1/2 NPT , STR Ref. *7 2-00-054[...]

  • Page 110

    2-60 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 HYDRAULIC FIL TER AND SOLENOID ASSEMBL Y - P ARTS LIST Key No. Part Number Description Qty . *1 7-60-05036 Pumo - Hyd Ref. 2 7-08-00980 Brkt - Filter Mtg 1 *3 7-24-04013 Filter Assembly , Return Ref. 4 7-08-00984 Brkt - V alve Mtg 1 *5 7-88-00081 V alve - Solenoid (36V) Ref. *6 2-00-04916 Plug - 9/16-16[...]

  • Page 111

    AMERICAN-LINCOLN TECHNOLOGY 2-6 1 SMART 2000 H46 23 9 20 H43 H39 25 22 21 REF MAIN FRAME A B C P T T1 H15 H72 H27 19 2 16 17 24 3 12 6 5 11 10 8 APPL Y PST APPL Y PST 7 1 8 9 REF HYDRAULIC PUMP AND MOUNTING BRACKET 2-1 2-3 2-4 H21 14 13 H27 4 H26 18 15 H27 H72 H15 C1965/0101 HYDRAULIC FIL TER AND SOLENOID ASSEMBL Y - EXPLODED VIEW[...]

  • Page 112

    2-62 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 Key No. Part Number Description Qty . *1 7-33-02416 Hose - #6 Str-S tr . 1 1/16-16 - 13/16-16, 64.0 Lg Ref. *2 7-33-02412 Hose - #8 Str-90, 13/16-16 - 1 1/16-16, 56.0 Lg Ref. *3 7-33-02446 Hose-#12 Str-90,1 3/16-16 Both End, 22.5 ±.25Lg Ref. 4 7-33-02417 Hose - #8 S tr-45, 13/16-16 Both Ends, 27.0 Lg. [...]

  • Page 113

    AMERICAN-LINCOLN TECHNOLOGY 2-6 3 SMART 2000 1 2 3 4 16 13 12 10 5 17 14 15 7 8 6 9 11 REF 7-88-00080 REF 0885-078 REF 7-83-04183 OUTLET INLET A B REF 7-88-00081 REF 7-60-05036 REF 7-24-04013 REF 7-17-05022 CHARGE PUMP INT AKE REF 7-88-00085 B A 2-4 2-1 3 1 REF 0885-094 REF 7-17-05010-1 B A COVER DISCHARGE CHARGE PUMP DISCHARGE T1 B A T P C L PB P [...]

  • Page 114

    2-64 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 POWER P ANEL (36V) - P ARTS LIST Key No. Part Number Description Qty . 1 7-52-00176 Panel - Power 1 2 0775-225 W ire Ass’y - Battery to Power Panel 1 3 8-06-05004 T erminal Block 3 4 2-00-04825 Solenoid 1 5 7-64-00023 36 v/vdc Shutdown N.C. 1 6 8-64-00008 Circuit Breaker - 15 Amp 7 7 8-1 1-00044 Boot [...]

  • Page 115

    AMERICAN-LINCOLN TECHNOLOGY 2-6 5 SMART 2000 POWER P ANEL (36V) - EXPLODED VIEW H6 17 H26 18 H9 H12 14 H6 7 11 6 8 16 7 15A 25A 50A 15A 45A 15A REF 0795-131 13 5 H12 15 H9 H12 H12 1 H15 H187 H6 H20 H8 H6 4 H9 H12 3 2 H363 H9 H12 H25 11 H27 H72 H25 12 H9 H12 7 8 10 8 10 H12 REF 0795-131 C1983/0106[...]

  • Page 116

    2-66 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 POWER P ANEL (36V) Cont - P ARTS LIST Key No. Part Number Description Qty . 1 7-16-07421 Cover - Power Panel 1 2 7-35-00023 Insulation - Power Panel Cover 1 3 7-16-07436 Cover - Power Panel 1 4 7-35-00024 Insulation - Power Panel 1 HARDW ARE USED H3 4 2-00-00208 Screw , 5/16 - 18 X .750 HHC 2 H4 3 2-00-[...]

  • Page 117

    AMERICAN-LINCOLN TECHNOLOGY 2-6 7 SMART 2000 POWER P ANEL (36V) Cont - EXPLODED VIEW 2 H136 1 3 4 H34 H43 H46 REF HYDRAULIC RESERVOIR REF MAIN FRAME H46 H43 C1984/0106[...]

  • Page 118

    2-68 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 POWER P ANEL (36V) Cont - P ARTS LIST Key No. Part Number Description Qty . 1 0795-131 Harness-Power Panel 1 2 0775-159 Diode Assembly 3 3 0775-188 Diode Assembly 2 4 0775-161 Diode Assembly 2 5 0775-239 Diode Assembly 1 6 7-28-05015 Fuse - 25A TC 1 C1985/0106[...]

  • Page 119

    AMERICAN-LINCOLN TECHNOLOGY 2-6 9 SMART 2000 POWER P ANEL (36V) Cont - EXPLODED VIEW SOL, 1A AND SOL 8A TOP VIEW CB-3 BACK VIEW 4 4 2 2 5 3 C1985/0106[...]

  • Page 120

    2-70 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 POWER STEERING - P ARTS LIST Key No. Part Number Description Qty . 1 7-81-00216 Support - S teering V alve 1 2 7-88-00080 V alve - S teering Control 1 3 7-89-08094 Wheel - S teering (KELCH) 1 4 7-16-07428 Cover - S teering Wheel 1 5 2-00-04918 Fitting S traight Connector 2 6 2-00-04977 Fitting - 8ORS - [...]

  • Page 121

    AMERICAN-LINCOLN TECHNOLOGY 2-7 1 SMART 2000 POWER STEERING - EXPLODED VIEW 8 10 10 H349 H362 H47 H320 H362 3 9 11 4 H370 7 2 6 5 1 H129 H184 SEE T ABLE A SEE T ABLE A C1955/0012[...]

  • Page 122

    2-72 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 ELECTRICAL POWER P ANEL (36V) - P ARTS LIST Key No. Part Number Description Qty . 1 7-52-00176 Panel - Power 1 2 0775-225 W ire Assembly - Battery to Power Panel 1 3 8-06-05004 T erminal Block 3 4 7-74-00007 Contactor 2 5 2-00-04825 Solenoid 1 6 7-64-00023 36V/VDC Shutdown N.C. 1 7 8-64-00008 Circuit Br[...]

  • Page 123

    AMERICAN-LINCOLN TECHNOLOGY 2-7 3 SMART 2000 ELECTRICAL POWER P ANEL (36V) - EXPLODED VIEW 15 REF 0795-131 H6 H12 REF 0795-131 7 17 9 7 11 7 8 10 8 10 8 15A 25A 50A 15A 45A 15A H187 1 H6 H20 H8 H6 4 5 4 H9 H12 H9 H12 12 H25 H27 2 H12 H363 13 H9 H12 3 14 6 H12 16 H9 H12 H72 H25 H46 H43 H34 H43 H46 REF MAIN FRAME REF HYDRAULIC RESERVOIR H136 18 19 C1[...]

  • Page 124

    2-74 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 INSTRUMENT P ANEL - P ARTS LIST Key No. Part Number Description Qty . 1 7-52-00171 Panel - Instrument 1 2 7-48-05024 Meter - Battery Condition 1 3 7-40-05041 Light - (32V0 Amber 3 4 7-48-05029 Meter - Hour 1 5 7-82-00041 Switch - Double Pole, Triple Throw (ON-ON-ON) 2 6 7-82-00042 Switch - Motor Reversi[...]

  • Page 125

    AMERICAN-LINCOLN TECHNOLOGY 2-7 5 SMART 2000 22 BACK VIEW OF INSTRUMENT AL P ANEL *NOTE: HARNESS 0795-128 NOT SHOWN CABLE ASSEMBL Y SCALE 0.500 23 (+) (-) BACK VIEW H176 H176 REF MAIN FRAME 8 13 14 15 16 18 19 20 1 11 5 2 4 H6 H9 9 H12 17 10 12 7 6 3 INSTRUMENT P ANEL - EXPLODED VIEW[...]

  • Page 126

    2-76 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 INSTRUMENT P ANEL (12V) - P ARTS LIST Key No. Part Number Description Qty . 1 7-52-00171 Panel - Instrument 1 2 7-48-05029 Meter - Hour 1 3 7-82-00041 Switch - Double Pole, Triple Throw (ON-ON-ON) 2 4 7-82-00042 Switch - Motor reversing 1 5 2-00-05375 Blank - McGill Switch 5 6 8-82-00041 Key Switch (Ign[...]

  • Page 127

    AMERICAN-LINCOLN TECHNOLOGY 2-7 7 SMART 2000 INSTRUMENT P ANEL (12V) - EXPLODED VIEW 17 BACK VIEW OF INSTRUMENT P ANEL H176 REF MAIN FRAME 6 9 10 13 2 15 14 12 3 1 11 4 7 13 8 7 C1925/9906[...]

  • Page 128

    2-78 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 DECALS - P ARTS LIST Key No. Part Number Description Qty . 1 7-18-00236 N o S tep Decal 2 2 8-18-00396 General Warning Decal 1 3 8-50-00014 S er ia l Nu mber T ag 1 4 2-00-041 15 Rivet 6 5 7-18-00228 Patent Decal 1 6 8-18-00402 Pinch Point Warning Decal 1 7 8-18-00395 Key On/Off Warning Decal 1 8 7-18-0[...]

  • Page 129

    AMERICAN-LINCOLN TECHNOLOGY 2-7 9 SMART 2000 DECALS - EXPLODED VIEW 4 3 4 2.87 8 INSIDE OF COVER 8 9 2 13 14 10 6 6 3 1 23 5 11 1 2 7 18 17 21 27 15 6 19 20 9 16 C1914/0101[...]

  • Page 130

    2-80 AMERICAN-LINCOLN TECHNOLOGY SMA RT 20 00 NOTES[...]

  • Page 131

    AMERICAN-LINCOLN TECHNOLOGY 3- 1 SMART 2000 CHAPTER 3 T ABLE OF CONTENTS Back-Up Alarm (12V & 36V) ...................................................................................................... 3-2 Battery S tand .................................................................................................................. ..........[...]

  • Page 132

    3 - 2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 BACK - UP ALARM (12V & 36V) Key No. Part Number Description Qty . 1 8-32-09009 Back Up Alarm (9.8 to 56.4 VDC) 1 2 2-00-00828 Ring T erminal 1 3 2-00-04578 T erminal (.156 Male Bullet) 1 4 2-00-00828 T erminal (.156 Female Bullet) 1 HARDW ARE USED: H1 5 2-00-00221 Screw , ¼ - 20 x .750 HHC 2 H2 6 2-[...]

  • Page 133

    AMERICAN-LINCOLN TECHNOLOGY 3- 3 SMART 2000 H65 1 H62 H148 3 5 H213 2 H62 4 H55 6 H65 H51 H243 H364 C1949/0101 Key No. Part Number Description Qty . 1 2-00-03306 Bearing Ball 1 4 2 7-75-01201 Sp acer - Battery S ta nd 3 3 7-80-05088 S tud - Battery S tan d 3 4 7-81-00228 Support - Battery S tan d 1 5 7-81-00227 Support Battery S tand 1 6 2-14-00184[...]

  • Page 134

    3 - 4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP RECOVERY OPTION - P ARTS LIST Key No. Part Number Description Qty . 1 7-60-05025 Pump - Recycling (12 VDC) (IC Engine) 1 1 7-60-05013 Pump - Recycling (36 VDC) (Battery) 1 2 7-25-02062 Fitting - Reduced Nipple 1 3 2-00-02061 Fitting 2 4 2-00-03407 Hose Clamp - Witteck #10P 4 5 7-25-02436 Hose, Pump t[...]

  • Page 135

    AMERICAN-LINCOLN TECHNOLOGY 3- 5 SMART 2000 ESP RECOVERY OPTION - EXPLODED VIEW 14 15 2 H8 RED BLACK 4 1 H9 H12 11 NOTE: BLUE SEALANT ON ALL FITTINGS 10 9 8 6 7 EXISTING HARNESS H20 12 H26 H247 H248 H332 13 EXISTING HARNESS BACK VIEW OF 8-82-00059 EXISTING HARNESS REMOVE WIRES 23 AND 28B FROM HIGH REC SW AND PLUG INTO ESP FLOAT SE AS SHOWN 5 3 52 4[...]

  • Page 136

    3 - 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP RECOVERY OPTION EXISTING WIRE AT HIGH RECOVERY FLOA T SWITCH 3E 1 6* 2 3 3 2 6 * 4 4 BACK VIEW OF SWITCH SEP FLOA T SWITCH 6 * 2 3 RED BLACK MTR ESP C1972/0008 6 3 2 5 EXISTING (-) ISOLA TION POST ON POWER P ANEL *CUT TO SUIT ROUTE ALONG EXISTING HARNESS AND USE TYE-RAP AS NEEDED Key No. Part Number [...]

  • Page 137

    AMERICAN-LINCOLN TECHNOLOGY 3- 7 SMART 2000 Key No. Part Number Description Qty . 1 7-83-04179-1 Solution T ank Ref. 2 8-83-04033 Fire Extinguisher 2 1/2 lb. 1 HARDW ARE USED: H2 7 2-00-03702 W asher , .625 x .281 x .063 4 H7 2 2-00-00518 Lock W asher, Helical S pring 4 H126 2-00-03466 Screw , #10-16 x .500 4 C1971/0007 1 2 H126 H72 H27 4.89 USE TH[...]

  • Page 138

    3 - 8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 LIGHT P ACKAGE Key No. Part Number Description Qty . *1 8-40-05044 T ail Light (12V) 1 *1 8-40-05053 T ail Light (36V) 1 2 8-75-01207 Sp acer - T ail light MTG 2 3 2-00-04210 Clamp 1 4 7-08-00557 Bracket - Light 2 *5 7-40-05034 Head Light (12V) 2 *5 7-40-05031 Head Light (36V) 2 6 7-29-00191 Gasket - Lig[...]

  • Page 139

    AMERICAN-LINCOLN TECHNOLOGY 3- 9 SMART 2000 2.95 4.01 4.15 4.48 DET AIL MOUNTING DIM SCALE 0.250 1.00 2.08 1.25 DET AIL MTG DIM 1 5 H48 6 4 3 C1943/9910 2 Key No. Part Number Description Qty . 1 8-30-05174 Overhead Guard - T op Weldment 1 2 8-81-00181 Support - RH OHG (Welded) 1 3 8-81-00182 Support - LH OHG Upper Weldment 1 4 8-81-00183 Support LH[...]

  • Page 140

    3-10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 STROBE LIGHT W/O OHG (12 & 36 VDC) - P AR TS LIST Key No. Part Number Description Qty . 1 7-81-00223 Support - Warning Light 1 2 3-61-02014 Convoluted Tube (6 ft.) 1 3 2-00-03261 Grommet 1 4 2-00-00491 Grommet 1 5 8-40-05020 Red S trobe Light (12 to 80 VDC) 1 5 8-40-05036 Amber S trobe Light (12 to 80[...]

  • Page 141

    AMERICAN-LINCOLN TECHNOLOGY 3-11 SMART 2000 STROBE LIGHT W/O OHG (12 & 36 VDC) - EXPLODED VIEW 5 3 4 H1 15 H159 H1 1 1 2 H48 H52 H52 H53 H54 DRILL Ø .406, 4-HOLES AT Ø .06 HOLES EXISTING HARNESS 29B IC ENGINE 8 6 9 8 RED BLACK STROBE LIGHT MOUNT ON TAIL LIGHT MTG HOLE W/ EXISTING HDW OR ADD 0049, 0519, AND 0605 8 9 7 11 EXISTING HARNESS STROB[...]

  • Page 142

    3-12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 STROBE LIGHT W/ OHG (12 & 36 VDC) - P ARTS LIST Key No. Part Number Description Qty . 1 8-58-05228 Plate - Flasher Mounting 1 2 3-61-02014 Convoluted Tube (6 ft.) 1 3 2-00-04578 T erminal (.156 Male Bullet) 2 4 8-40-05020 Red S trobe Light (12 to 80 VDC) 1 4 8-40-05036 Amber S trobe Light (12 to 80 VD[...]

  • Page 143

    AMERICAN-LINCOLN TECHNOLOGY 3-13 SMART 2000 STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW 3 2 4 1 H11 H159 H115 H15 H72 29B 3 79 33 98 11 EXISTING HARNESS IC ENGINE STROBE LIGHT RED BLACK MOUNT AN T AIL LIGHT MTG HOLE W/ EXISTING HDW OR ADD 0049, 0519, AND 0060 BA TTERY C1946/9912 18B 3 3 7 9 3 9 8 10 77R EXISTING HARNESS EXISTING HARNE[...]

  • Page 144

    3-14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEA T BEL T ASSEMBL Y Key No. Part Number Description Qty . 1 7-08-00973 Bracket - Seat Belt 1 2 2-00-05391 Retractable Seat Belt 1 HARDWARE USED: H4 7 2-00-00232 Screw , 3/8-16 x .750 HHC RE F H4 8 2-00-00233 Screw , 3/8-16 x 1.000 HHC 2 H5 2 2-00-00402 Flat W asher , .750 x .390 x .094 9 H5 3 2-00-02310[...]

  • Page 145

    AMERICAN-LINCOLN TECHNOLOGY 3-15 SMART 2000 Key No. Part Number Description Qt y . 1 0261-025 W and Assembly 1 2 0261-024 T ool Assembly 1 3 7-33-02213 Hose - V a c 1 4 7-03-00044 Adapter - Transition 1 C1973/0008 2 1 3 4 C1973/0008 SQUEEGEE W AND[...]

  • Page 146

    3-16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 P AD DRIVER (20”) 1 2 H367 Key No. Part Number Description Qty . 1 7-20-00013 Driver - 20” Dia. Pad 1 2 7-19-02035 Disc - Brush Driver 1 HARDW ARE USED: H367 2-00-00081 Screw , Ph. Rhm .25-20 x 1.000 Zn 4 C1921/0007[...]

  • Page 147

    AMERICAN-LINCOLN TECHNOLOGY 3-17 SMART 2000 SPRA Y & V AC W AND (12V & 36V) Key No. Part Number Description Qty . *1 7-60-05022 Pump - Water 12 VDC (IC Engine Only) Ref. *1 7-60-05017 Pump - Water 36 VDC (Battery Only) Ref. 2 8-82-00059 Switch - Rocker (SPST) Ref. 3 2-00-04479 T erminal - 3-way 1 4 2-00-03418 T erminal - .25 Fiso Female 2 5[...]

  • Page 148

    3-18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SPRA Y & V AC W AND (12V & 36V) (cont.) - P AR TS LIST Key No. Part Number Description Qty . 1 7-08-00769 Bracket - Hose Connection 1 2 2-00-05465 Adapter , 1/4 Female x 1/8 Male 1 3 2-00-05464 Elbow 1/4 NPT x Barb Fitting 3/8 1 4 7-16-05028 Coupling - Quick Disconnect 1 5 2-00-05363 H ose Clamp 4[...]

  • Page 149

    AMERICAN-LINCOLN TECHNOLOGY 3-19 SMART 2000 SPRA Y & V AC W AND (12V & 36V) (cont.) - EXPLODED VIEW DET AIL VIEW SCALE 0.500 SEE DET AIL VIEW BACK VIEW FRONT VIEW INSTRUMENT P ANEL 13 14 13 14 4 1 2 H15 H281 H72 H25 REF: 0261-029 HOSE ASSEMBL Y ON C1951 3 12 10 9 11 8 H12 H189 SECTION A-A CONNECT HOSE TO SCRUB DECK 6 5 7 H1 16 ELECTRIC WIRE[...]

  • Page 150

    3-20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 4 3 14 13 6 5 2 7 8 9 11 12 1 10 C1951/0102 SPRA Y & V AC W AND (12V & 36V) (cont.) Key No. Part Number Description Qty . 1 0261-029 Hose Assembly 1 2 7-03-00044 Adapter - Transition 1 3 0261-025 W and Assembly 1 4 0261-024 T ool Assembly 1 5 7-13-07140 Clamp - Hose 2 6 7-33-02306 Hose - Solution [...]

  • Page 151

    AMERICAN-LINCOLN TECHNOLOGY 3-21 SMART 2000 HYDRAULIC KIT -0760-546 Key No. Part Number Description Qty . 1 7-60-05036 Pump - Hyd. 1 2 0885-094 Hydraulic Motor 1 3 0885-078 Hydraulic Motor - Broom Drive 1 4 7-88-00080 V alve - S teering Control 1 5 7-88-00081 V alve - Solenoid (36V) 1 6 7-24-04013 Filter Assembly , Return 1 7 2-00-04957 Fitting - C[...]

  • Page 152

    3-22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB BRUSH ASSY OPTION Key No. Part Number Description T uf t Material Item # 1 0765-271 Black Nylon .030 Black Nylon 7-08-03277 1 0765-272 Polypropylene .040 Polypropylene 7-08-03278 1 0765-273 Supergrit 60/46/26 Brown 7-08-03279 1 0765-274 Clean Grit 35/180/30 Blue 7-08-03280 2 7-19-02035 Disc - Brush [...]

  • Page 153

    AMERICAN-LINCOLN TECHNOLOGY 3-23 SMART 2000 SPARE PARTS KIT-0760-548 Broom and Hopper Chamber Components Part Number Description Qty 7-25-08088 Flap - Main Broom Right 1 7-25-08089 Flap - Main Broom Left 1 7-25-08090 Flap - Main Broom Door 1 7-25-08091 Flap - Main Broom Rear 1 7-25-08092 Flap - Hopper 1 7-25-00256 Gasket - Broom Chamber Middle 1 7-[...]

  • Page 154

    3-24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INDEX ACCELERA T OR AND DIRECTIONAL CONTROL PEDAL ........................................................................... 1-20 ACCESS P ANELS ..................................................................................................................................... 2-47 ADJUSTING CASTERS ...[...]

  • Page 155

    AMERICAN-LINCOLN TECHNOLOGY 3-25 SMART 2000 INDEX HOUR METER ........................................................................................................................................... 1-15 HYDRAULIC CONNECTION DIAGRAM ...................................................................................................... 2-62 HYDRAUL[...]

  • Page 156

    3-26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INDEX RECYCLING PUMP STORAGE ................................................................................................................. 1-35 REPLACING THE DUST CONTROL FIL TER ............................................................................................... 1-31 REPLACING THE MAIN BRO[...]

  • Page 157

    AMERICAN-LINCOLN TECHNOLOGY 3-27 SMART 2000 AMERICAN-LINCOLN TECHNOLOGY RIDER SWEEPER / SCRUBBER "BUMPER-TO-BUMPER" LIMITED W ARRANTY I. COVERAGE A. (c) II. EXCLUSIONS III. LIMIT A TIONS IV . AMERICAN-LINCOLN TECHNOLOGY 1 100 HASKINS ROAD BOWLING GREEN, OHIO 43402 Subject to the terms and limitations stated herein, American-Lincoln warran[...]