Brady 3000 manuel d'utilisation
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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Brady 3000. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Brady 3000 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Brady 3000 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Brady 3000 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Brady 3000
- nom du fabricant et année de fabrication Brady 3000
- instructions d'utilisation, de réglage et d’entretien de l'équipement Brady 3000
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Brady 3000 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Brady 3000 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Brady en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Brady 3000, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Brady 3000, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Brady 3000. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
Edition 6/02 P AM 3000 Printer-Applicator-System Operator's Manual[...]
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Page 2
In accordance with our policy of continual product improvement, we reserve the right to alter specifications without notice Données technique modifiables sans prévais T echnische Änderungen vorbehalten Identification Solutions Division 6555 W . Good Hope Road PO Box 2131 Milwaukee, WI 53201 U.S.A. Phone: 1-800-537-8791 Fax: 1-800-292-2289[...]
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Page 3
3 Printer-Applicator-System P AM 3000 All rights reserved, including those of the translations. No part of this manual nor any translation may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the express written permission of W .H. Brady Co. Edition 6/02 Printer-Applicat[...]
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Page 4
Printer-Applicator-System P AM 3000 4 T able of Content s T able of Content s .............................................................................................................. ..................... 4 A General Guide to the Document ation ........................................................................................... ..... 7[...]
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5 Printer-Applicator-System P AM 3000 10. Setup ....................................................................................................................... ....................... 37 S tart of Setup Mode ............................................................................................................ ............. 37 Leaving [...]
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Printer-Applicator-System P AM 3000 6 Appendix C - Pin Assignment of the Interface Connectors ............................................................ C-1 Pin Assignment of the Serial Interface Connector ......................................................................... C-1 Pin Assignment of the Parallel Interface Connector .............[...]
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Page 7
7 Printer-Applicator-System P AM 3000 A General Guide to the Document ation Operator's Manual The present manual contains information on the characteristics, features, functions, and use of the Printer-Applicator-System P AM 3000 . The manual covers general information which is necessary for operating the printer as well as information about a[...]
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Page 8
Printer-Applicator-System P AM 3000 8 Characteristics of the Thermal Printhead CAUTION ! The thermal printhead is the most sensitive part of your printer. Pay special attention to the following guidelines : 1) The glass cover on the printhead must not be touched with the hand. Do not use any sharp items, such as knives or screwdrivers, to clean the[...]
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Page 9
9 Printer-Applicator-System P AM 3000 T echnical Specifications T ype : Direct thermal / Thermal transfer printer Printhead : Thin film transfer printhead Resolution: 300 dpi = 12 dot s / m m Number of dot s/ line : 1280 Print wid th : 108 mm Print speed : 66, 100, 133, 166, 200 mm/s Available font s : 5 Bitmap fonts incl. OCR-A and OCR-B 2 scaleab[...]
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Page 10
Printer-Applicator-System P AM 3000 10 Peripheral port s : PLC-interface for the control of the labelling process Interface for connecting the scanner Interface for connecting the warning sensor label end Interface for connecting the warning sensor ribbon end Interface for connecting the warning light T est feature : System test when switching on M[...]
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Page 11
11 Printer-Applicator-System P AM 3000 Optional Features Keyboard Adapter The keyboard adapter allows you to connect your P AM 3000 to a MF-2 comp atible PC keyboard using the serial interface. This will allow you to modify variable data stored on a memory card. PC Memory Card P AM 3000 includes an option for using memory cards in order to permanen[...]
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Page 12
Printer-Applicator-System P AM 3000 12 Print Media P AM 3000 can be operated in direct thermal as well as thermal transfer mode. For direct thermal mode, only use print material with a thermal-reactive coating. The print image is transferred by heating the material at the printhead, causing a reaction on the surface of the paper and, consequently ,[...]
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Page 13
13 Printer-Applicator-System P AM 3000 Index Characteristics MIN. (mm) MAX. (mm) A Label width 5 1 15 B W i dth of silicon liner 25 120 C Label length 3.5 80 D Gap between label 2 546 E Label thickness 0.1 0.25 F Thickness of silicon liner 0.05 0.10 G Dist ance of the first printing point from the edge of silicon liner 2 H Distance of the label sen[...]
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Page 14
Printer-Applicator-System P AM 3000 14 T ransfer Ribbon The choice of a suitable transfer ribbon is import ant for the print quality of your printer as well as the useful life of the printhead. CAUTION ! Transfer ribbons of inferior quality may cause premature deterioration of the printhead ! The ribbon material must be antistatic, because the extr[...]
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Page 15
15 Printer-Applicator-System P AM 3000 2 General Safety Instructions CAUTION ! Pay special attention to the following safety guidelines : - The P AM 3000 printer is built exclusively to print labels and tags, continuous p aper , etc. Do not use other materials than listed in chapter 1. - Connect the printer only to an outlet with the correct voltag[...]
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Page 16
16 Printer-Applicator-System P AM 3000 Fig. 4a Front view 4 Component Location Printer 1 - Display 2 - Function keys with indicator LEDs 3 - Ribbon take up hub 4 - Ribbon supply hub 5 - Print mechanism 6 - Guide roller 7 - Media rewind hub 8 - Knurled knob 9 - Adapter 10 - Flange 11 - Media supply hub 12 - Swing arm with guide roller 13 - Pre-dispe[...]
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Page 17
17 Printer-Applicator-System P AM 3000 Fig. 4b Det ailed view of the print mechanism 1 - Adjusting plate 2 - Printhead 3 - Print roller 4 - Feed roller 5 - Pinch roller 6 - T ransport locking lever 7 - Peel-off t able 8 - Label edge sensor 9 - Brake 10 - Media guide axle 11 - Media guide 1 2 3 4 5 67 9 81 0 1 1[...]
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Page 18
18 Printer-Applicator-System P AM 3000 Fig. 4c Side view 1 - Connector for the compressed air 2 - Power connector with power switch 3 - Parallel interface port 4 - Serial interface port 5 - Scanner connector 6 - Connector warning sensor transfer ribbon end 7 - Connector warning sensor label end 8 - PLC interface port 9 - DIP switches 10 - Connector[...]
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Page 19
19 Printer-Applicator-System P AM 3000 Applicator Fig. 4d Front view 1 - Connector for the electronics 2 - Pad holder 3 - Pad 4 - T urn cylinder 5 - Slide valve 6 - Lift cylinder 12 3 4 5 6[...]
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Page 20
20 Printer-Applicator-System P AM 3000 5 Mounting the Applicator Inst allation 1. Put the applicator at the left side of the P AM 3000 printer using the four holes ( 1 ). 2. Fasten the applicator by screwing the four screws ( 4 ) including the washers. CAUTION ! Make sure that the two bolts at the rear side of the applicator are inserted into the l[...]
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Page 21
21 Printer-Applicator-System P AM 3000 Slide V alve The lift cylinder ( 1 ) is equipped with a slide valve ( 2 ), which can only be actuated manually . By delivering the slide valve is closed so it is possible to keep the compressed air in the lift cylinder . That way the p ad ( 3 ) is hold in it s upper position. By opening the slide valve (slide [...]
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Page 22
22 Printer-Applicator-System P AM 3000 Pad Unit V ersions The p ad unit consists of the pad holder , the pad and the blow tube. The format of the pad holder and the pad depends on the label format. So there are two different versions of the p ad holder , the small format (type 1200) and the large format (type 1 100). The small format is recommended[...]
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Page 23
23 Printer-Applicator-System P AM 3000 Mounting Normally all supplied label applicators have passed a previous run at the factory . Therefore all units including the p ad holder and the pad which are necessary for the operation of the device are mounted. But it is possible to dismantle the pad holder and the p ad without effort when the label forma[...]
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Page 24
24 Printer-Applicator-System P AM 3000 Blow T ube It is necessary to mount a blow tube when applying large labels. This way the label is additio- nal blown against the pad with an air current coming from the blow tube. The air current supports the t ake-over of the label by the pad. There is an equipment ( 1 ) at the front side of the printer to at[...]
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Page 25
25 Printer-Applicator-System P AM 3000 6 Connecting the Printer Air Connection Fig. 6a Air connection P AM 3000 needs for operation the connection to a compressed air supply . It is very important to guarantee an operating pressure of 5 bar with a tolerance of plus/minus 5 % . The air connector ( 1 ) is located at the side of the printer . The push[...]
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Page 26
26 Printer-Applicator-System P AM 3000 Interface Connections 1 - Parallel interface port 2 - Serial interface port 3 - Interface port for scanner 4 - PLC interface port P AM 3000 is equipped with three serial interfaces, these are RS-232, RS-422, and RS-485, all of them using the 25 pin interface connector ( 2 ). In most cases, you can use the RS-2[...]
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Page 27
27 Printer-Applicator-System P AM 3000 Fig. 6c Power supply module Connection to Power Supply 1 2 3 4 The P AM 3000 is designed for use with 230V A.C/ 50Hz (standard) or 1 15V A.C/60Hz. CAUTION ! Before connecting the printer to the power supply, make sure that the voltage selected on the power supply module of the printer is the same as your main [...]
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Page 28
28 Printer-Applicator-System P AM 3000 Fig. 7a Prep aration of the label supply hub P AM 3000 is equipped with a rot ating label supply hub, which is able to take up rolls with a core diameter of 76 mm. T o take up these label rolls it is necessary to mount two adapters ( 3 ) onto the supply hub : Put the first adapter ( 3 ) onto the supply hub[...]
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Page 29
29 Printer-Applicator-System P AM 3000 Loading Labels 1. Place the label roll ( 1 ) onto the prep ared media supply hub ( 4 ) and slide it down against the wind plate ( 3 ). The solid line represents the feed path of out side-rolled labels, the broken line of inside-rolled labels. 2. Put the flange ( 5 ) on the supply hub ( 4 ), slide it down again[...]
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Page 30
30 Printer-Applicator-System P AM 3000 Loading T ransfer Ribbon Fig. 7c Loading thermal transfer ribbon 1. Slide the roll of transfer ribbon ( 4 ) onto the ribbon supply hub ( 5 ) as far as possible. NOTICE ! Pay attention to the side of the ribbon material which is coated with ink ! The inked side is generally the dull side. When the ribbon is ins[...]
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Page 31
31 Printer-Applicator-System P AM 3000 8 Adjustment s All supplied label applicators have passed a previous run at the factory . Therefore, the basic adjustments which are necessary for the operation of the device have been carried out. It may be useful to do some more fine tuning when the applicator is installed. This refers mainly to mechanical p[...]
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Page 32
32 Printer-Applicator-System P AM 3000 Adjusting the Sides of the Lif t Cylinder Unit At the rear side of the carrier plate of the applicator there are two screws to adjust the sides of the cylinder unit. 1. Loosen the two screws ( 2 ) at the carrier plate of the applicator . But they may not be removed. 2. Move the whole unit within the longish ho[...]
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Page 33
33 Printer-Applicator-System P AM 3000 Adjusting the Label Edge Sensor Fig. 8d Adjustment of the label edge sensor 2 1 T o accommodate a variety of print jobs, the position of the label edge sensor ( 1 ) can be adjusted until it is at the proper sensing position. This setting is p articularly useful when the labels to be printed are narrow , perfor[...]
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Page 34
34 Printer-Applicator-System P AM 3000 S pecial Settings for the Operation There are integrated four DIP-switches to determine several types of operation. The DIP- switches are located in the opening ( 1 ) at the right side of the printer . Fig. 8e DIP-switches 1 DIP-switch Parameter ON OFF 1 Label format small large 2 Recycle part not installed in[...]
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Page 35
35 Printer-Applicator-System P AM 3000 ONL key Switch into OFFLINE mode (LED ONL off ) FF key Provides label feed. The leading edge of the next label to be printed is in print position. CAN key Deletes dat a of the previous print job in internal memory . Following that, "Pause reprint" is not available. (see PSE key) PSE key Repeats the p[...]
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Page 36
Printer-Applicator-System P AM 3000 36 ONL key Switch into ONLINE mode (LED ONL on) FF key Provides label feed. The leading edge of the next label to be printed is in print position. CAN key Switch into LABEL FROM CARD mode. (only if memory card is inst alled and formats are stored on it) PSE key Display shows printer info display (information abou[...]
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Page 37
37 Printer-Applicator-System P AM 3000 10 Setup Using the setup mode, the configuration of the P AM 3000 may be customized to suit specific requirements. Initial setup should be performed when operating the printer for the first time. Changes which become necessary to process different print jobs, e.g. when dif ferent materials are used, can mostly[...]
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Page 38
Printer-Applicator-System P AM 3000 38 Overview of the Setup Parameters Country Country setting : LCD display language Formats of date and time Measuring unit ( USA: inch, all other: mm) Deutschland France United Kingdom USA Schweiz Suisse Belgie Suomi Italia España Ceska republica Danmark T ransfer Print Setting of the print mode : Direct Thermal[...]
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Page 39
39 Printer-Applicator-System P AM 3000 V ersion xxxxx xxx m / xxx h Printer info The parameter provides information about the firmware, the cumulative length of printed media and the number of operating hours. Set time Setting of the system time (hour , minute, second) hh.xx.xxxx xx.mm.xx xx.xx.ss Set date Setting of the system date (day , month, y[...]
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Page 40
Printer-Applicator-System P AM 3000 40 1 1 Printer Info Display V iewing the Printer Info Display P AM 3000 offers a convenient option for retrieving and viewing information about the printer configuration and occurred hardware problems without using setup mode or test print mode. Af ter switching on, or completing the system test or print jobs, th[...]
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Page 41
41 Printer-Applicator-System P AM 3000 xxxx Result of the system test The four-digit hexadecimal number contains (coded) hardware fault s. The example, as shown in figure 1 1d, displays "0000" indicating that there have been no hardware faults. y T ype of peripheral device 2 : Applicator (Default) 3 : None fitted z Configuration setting T[...]
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Page 42
Printer-Applicator-System P AM 3000 42 Code Printout Code Printout Code Printout Code Printout DEC HEX DEC HEX DEC HEX DEC HEX 00 00 08 08 16 10 24 18 01 01 09 09 17 1 1 25 19 02 02 10 0A 18 12 26 1A 03 03 1 1 0B 19 13 27 1B 04 04 12 0C 20 14 28 1C 05 05 13 0D 21 15 29 1D 06 06 14 0E 22 16 30 1E 07 07 15 0F 23 17 31 1F 12 Monitor Mode / ASCII Dump [...]
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Page 43
43 Printer-Applicator-System P AM 3000 Example of ASCII Dump Mode The following figures show the "normal" appearance of a printed label, and the appearance of the same label when its commands are printed in ASCII Dump mode. Fig. 12a "Normal" label Fig. 12b The same label as above printed in ASCII Dump mode[...]
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Page 44
Printer-Applicator-System P AM 3000 44 13 Operation Positioning of the Labels The labels could be applied p arallel to the print line ( 0°-position ) as well as across to the print line ( 90°-position ). An external signal via PLC interface triggers the type of labelling (see appendix C). The take-over of the labels is carried out in the 0°-posi[...]
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Page 45
45 Printer-Applicator-System P AM 3000 Fig. 13b Power supply Switch on the Printer NOTICE ! Check all external connections before starting to print. Make sure that the media is loaded corresponding to the instructions. Check that the transfer ribbon is loaded properly before starting to print. CAUTION ! Make sure that the slide valve of the[...]
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Page 46
Printer-Applicator-System P AM 3000 46 S tandard Operation NOTICE ! Before starting the first print job after switching on the printer it is necessary to synchronize the label feed : Press the key to generate a synchronous running. Remove the processed labels manually . S tart the print job. St art the labelling process via PLC interfac[...]
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Page 47
47 Printer-Applicator-System P AM 3000 Special Operation with the Pre-dispense Key By pressing the pre-dispense key ( 1 ), half cycles of the labelling process can alternately be released, provided that there is a print job. This operation mode is especially made for setup s and adjustments. 1(st) half cycle Pressing the key releases the print of o[...]
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Page 48
Printer-Applicator-System P AM 3000 48 14 Optionen Keyboard Adapter The keyboard adapter option offers to connect the printer to a st andard PC keyboard, preferably "Cherry" brand or any other compatible input device (e.g. a bar code scanner) via its serial interface. Using the keyboard, print jobs of an internal PC card may be loaded and[...]
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Page 49
49 Printer-Applicator-System P AM 3000 Key Assignment The printer can easily be adjusted to the keyboard configuration of the p articular country by using the setup parameter "Country". For each of the available settings the printer has a different t able of key assignment, which, generally , complies with the assignment under Microsoft D[...]
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Page 50
Printer-Applicator-System P AM 3000 50 Memory Cards The printer provides an option for using memory cards to permanently save graphics, fonts, complete label formats, or dat abase information. Data transfer may be performed via interface. It is recommended that you make backup copies in case of malfunction of the original cards. The printer is able[...]
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Page 51
51 Printer-Applicator-System P AM 3000 Formatting the Memory Card For operation, the memory card first has to be structured internally in a certain way . Normally , memory cards are already pre-formatted in a suitable manner . If the card you are using is not formatted at all, the printer will bring up one of the messages "Unknown card" o[...]
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Page 52
Printer-Applicator-System P AM 3000 52 Printing from a Memory Card NOTICE ! Using a memory card provides the opportunity to print without a connection of the printer to a computer. Follow the instructions below , after the card has been installed and the printer has been switched ON : 1. Switch printer into OFFLINE mode by pressing the key . 2. Af [...]
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Page 53
53 Printer-Applicator-System P AM 3000 W arning Light By using the warning light it is possible to recognize the state of the printer with one view . Fig. 14e Connection of the warning light It is recommended to fix the warning light ( 1 ) at a bracket or a plate. For that purpose there are a plate and suitable screws included in the delivery conte[...]
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Page 54
Printer-Applicator-System P AM 3000 54 W arning Sensors The sensors recognize, when the diameter of the label supply roll respectively the transfer ribbon roll decreases below a preset threshold value. NOTICE ! The messages of the sensors are only intended to inform the operator. They do not influence the operation of the printer, i.e. the operatio[...]
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Page 55
55 Printer-Applicator-System P AM 3000 W arning Sensor Ribbon End NOTICE ! The warning sensor ribbon end is only analyzed by the printer electronics if the warning sensor label end is also installed. Adjustment With this setting the threshold diameter 34 to 41 mm for the warning message can be adjusted. 1. Slide a transfer ribbon roll ( 6) with the[...]
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Page 56
Printer-Applicator-System P AM 3000 56 Service Unit It is very import ant for operating with the P AM 3000 System to guarantee a constant pressure of the compressed air and to use only filtered compressed air . Therefore it is recommended to use a service unit to adjust and to filter the air . T wo variations of service units are of fered. The firs[...]
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Page 57
57 Printer-Applicator-System P AM 3000 Antist atic Brush Using the antistatic brush it is possible to reduce the electrical charge in the print area. Fig. 14l Antist atic brush It is very easy to fix the brush. The antistatic brush has only to put of f with its clamps ( 3 ) on the axle ( 1 ). The direction of putting off is shown in the figure abov[...]
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Page 58
Printer-Applicator-System P AM 3000 58 This page is intentionally lef t blank.[...]
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Page 59
A-1 Printer-Applicator-System P AM 3000 Appendix A - Error Messages / Problem Solution Error Messages The P AM-System is equipped with a comprehensive self diagnostic system which will indicate errors in the display of the printer . Also, the operator will be informed by the LEDs whether the fault is correctable and will, therefore, allow to contin[...]
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Page 60
A-2 Printer-Applicator-System P AM 3000 T able A-2 Function keys in mode F AU L T -IRRECOVERABLE Errors During System T est When switched on the printer automatically performs an internal self test. If the test is completed succesfully , the P AM 3000 proceeds into the ONLINE mode. If a hardware-fault occurs, the type of error is shown. In this cas[...]
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Page 61
A-3 Printer-Applicator-System P AM 3000 List of Error Messages The following t able contains an overview of possible error messages, their possible causes as well as solutions to the problems. Correctable fault s as defined above are marked with a " * ". If the suggested solutions turn out unsuccessful, call for Service. Error message ADC[...]
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Page 62
A-4 Printer-Applicator-System P AM 3000 Error message Label not depos. LCD malfunction Lower position Memory overflow No label found * No label size No record found Out of p aper * Out of ribbon * Solution Label the product manually Switch printer off and then on If error recurs ® contact Service Check the applicator for proper operation of its me[...]
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Page 63
A-5 Printer-Applicator-System P AM 3000 Solution Check the applicator for proper operation of its mechanics and pneumatics; Check the sensor; Call for Service. Check the applicator for proper operation of its mechanics and pneumatics; Check the sensor; Call for Service. Switch printer of f Correct the interface setting in the printer setup. Dependi[...]
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Page 64
A-6 Printer-Applicator-System P AM 3000 Solution Check the applicator for proper operation of its mechanics; Check if the slide valve is closed; Label the product manually; (Service) If possible place the 'lost' label onto the product manually; Otherwise stop print job and st art again with adapted parameters (e.g. count) Switch printer o[...]
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Page 65
A-7 Printer-Applicator-System P AM 3000 T able A-4 Problem solution Problem Solution Problem Print image has smears or voids Print image is irregular , one side is lighter V ertical white lines in the print image Printer does not display error message: "Paper out" Printer transports label media, but the ribbon does not move Thermal transf[...]
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Page 66
A-8 Printer-Applicator-System P AM 3000 This page is intentionally lef t blank.[...]
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Page 67
B-1 Printer-Applicator-System P AM 3000 Appendix B - Maintenance / Cleaning General The printer P AM 3000 only requires a minimum of maintenance. It is most important to clean the printhead on a regular basis. This will guarantee a permanent high quality of the print image. Moreover , it helps to prevent an early wear of the printhead. Apart from t[...]
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Page 68
Printer-Applicator-System P AM 3000 B-2 This page is intentionally lef t blank.[...]
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Page 69
C-1 Printer-Applicator-System P AM 3000 Appendix C - Pin Assignment of the Interface Connectors Pin Assignment of the Serial Interface Connectors P AM 3000 provides a 25 pin SUB-D connector for the serial interfaces which are internally available, i.e. RS-232, RS-422 and RS-485. PIN 1 PIN 13 PIN 14 PIN 25 Pin Signal Function 1 CG Protective Ground [...]
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Page 70
Printer-Applicator-System P AM 3000 C-2 Fig. C-5 Interface cable with 9 pin computer connector for RS-232 with protocol "RTS/CTS" or "XON/XOFF" Fig. C-4 Interface cable with 25 pin computer connector for RS-232 with protocol "RTS/CTS" or "XON/XOFF" PC Printer 25 pin connector 25 pin plug 11 23 32 45 54 77 6 8[...]
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Page 71
C-3 Printer-Applicator-System P AM 3000 Pin Assignment of the Parallel Interface Connector The printer provides a 36 pin connector for the p arallel Centronics interface. T able C-2 Signals of the Centronics interface Fig. C-6 Centronics interface connector (side of the printer) Pin Signal Pin Signal Pin Signal Pin Signal 1 /STROBE 10 /ACKNLG 19 GN[...]
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Page 72
Printer-Applicator-System P AM 3000 C-4 PLC Interface Port Pin Assignment of the PLC Interface For use in a network the Printer-Applicator-System is equipped with a PLC interface to start and interrupt the printing and labelling process. It also passes on st ate information as well as error messages of the Printer-Applicator-System to the control o[...]
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Page 73
C-5 Printer-Applicator-System P AM 3000 Circuit Diagram of Input s and Outputs The inputs are optocouplers with a current limiting resistor of 2.2k W giving a voltage of 24V in the input circuit. Fig. C-8 Circuit of the inputs X[IN] X[IN]R X[IN] Pin X[IN]R Pin EXF 9 EXFR 21 EUEB 10 EUEBR 22 STRT 1 1 ST ARTR 23 DR W 12 DRWR 24 ESP 13 ESPR 25 T able [...]
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Page 74
Printer-Applicator-System P AM 3000 C-6 Explanation of the Signals XDKO - Printhead position - both variations The signal is necessary to recognize whether the printhead is in its upper or lower position. XDKO is active if the printhead is in its upper position. In this state the contact between PIN3 and RÜL (PIN7) is opened. XDNB - Printer not re[...]
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Page 75
C-7 Printer-Applicator-System P AM 3000 Pressing the key will stop the print job and the printer will be reset. EXF is active when current flows between PIN9 and PIN21. EUEB - Label is taken - variation without applicator The label is taken from the dispense position. EUEB is active when current flows between PIN10 and PIN22. EUEB - Recycle part in[...]
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Page 76
Printer-Applicator-System P AM 3000 C-8 Scanner Connector Pin Assignment The printer provides a 9 pin port to connect a scanner . The scanner connector is only supported at variations with applicator . PIN 1 PIN 5 PIN 6 PIN 9 Pin Signal Direction Function 1 GND Ground 2 D RW input GoodRead (Scan result) 3 XSCA output T opScan 6 24P Operating voltag[...]
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Page 77
C-9 Printer-Applicator-System P AM 3000 The output is recognized through solid state relays. The line is lead to the plug connector as a RÜL signal. The switch function of the output is to open or close the contact between the line RÜL and the output. Electrical requirements : U max = 42V I max = 100mA Fig. C-12 Circuit of the ouput PIN3 - XSCA P[...]
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Page 78
Printer-Applicator-System P AM 3000 C-10 This page is intentionally lef t blank.[...]
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Page 79
D-1 Printer-Applicator-System P AM 3000 Appendix D - Setup Select able Character T ables T able D-1 Character Set "Windows 1252" T able D-2 Character Set "Windows 1250"[...]
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Page 80
D-2 Printer-Applicator-System P AM 3000 T able D-3 Character Set "ISO 8859-1" T able D-4 Character Set "Codep age 850"[...]
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D-3 Printer-Applicator-System P AM 3000 T able D-5 Character Set "EBCDIC" T able D-6 Character Set "Macintosh"[...]
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D-4 Printer-Applicator-System P AM 3000 T able D-7 Character Set "Codep age 852" T able D-8 Character Set "ISO 8859-8"[...]
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Page 83
E-1 Printer-Applicator-System P AM 3000 Part.-No. Description Printer Applicator 5945001 5945202 5521552 S pring x 5521553 W all S pacer x 5521555 Shell 123 mm, D25.4 x 5521560 Rewinder End Cap x 5521561 Shell 122.3 mm, D40 x 5521564 Rewinder W all Plate x 5530552 Plate x 5530570 PCB Control Panel x 5530571 LCD Display x 5530823 Motor x 5537543 T r[...]
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E-2 Printer-Applicator-System P AM 3000 This page is intentionally lef t blank.[...]
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Printer-Applicator-System P AM 3000 Index 0°- Position 8, 46 90°- Position 8, 21, 46, C-4, C-7 A ADC malfunction A-3 Adjustments 31ff. Air connection 25 Air pressure 10, 25, 56 Antistatic brush 1 1, 57 Applicator module 8, 19ff., 46 B Bar codes 9 Blow tube 22, 24, 32 Buffer overflow A-3 C CAN key 35ff. Card full A-3 Character set 39, D-1f f. Clea[...]
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Page 86
Printer-Applicator-System P AM 3000 N No existing print job C-4, C-6 No label found A-4 No label size A-4 No record found A-4 O OFFLINE (System mode) 36 ONLINE (System mode) 35 ONL key 35ff. Operating voltage 10, 27 Operation 25, 33, 44ff. Operator's Manual 7 Optional features 1 1 Out of paper A-4 Out of ribbon A-4 P Pad 8, 19, 21ff., 31f., 44[...]
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Printer-Applicator-System P AM 3000 EU - Conformity Declaration W e declare herewith that as a result of the manner in which the machine designated below was designed, the type of construction and the machines which, as a result have been brought on to the general market comply with the relevant fundamental regulations of the EU Rules for Safety an[...]