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Frymaster HD1814 SERIES HD1814G manuel d'utilisation

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- informations sur les caractéristiques techniques du dispositif Frymaster HD1814 SERIES HD1814G
- nom du fabricant et année de fabrication Frymaster HD1814 SERIES HD1814G
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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Frymaster HD1814 SERIES HD1814G, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. www.frymaster.com 24-Hour Service Hotline 1-800-551-8633 JANUARY 2010 E-mail: service@frymaster.com *819 6557 * Frymaster HD1814 Series Gas Fryers Installation & Operation Manual HD21814150G, HD21814G and HD1814G Series[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Agency (ASA) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintena[...]

  • Page 3

    DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas othe[...]

  • Page 4

    FINDING YOUR WAY AROUND THE FRYMASTER HD1814 SERIES Top Cap Flue Cap Burners Filter Unit Drain Tubes Basket Hanger Fry Dispenser Slot Controller Drain Valve Handle Oil Return Handle Gas Valve High Limit Reset Switch[...]

  • Page 5

    HD1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-2 2[...]

  • Page 6

    HD1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. FILTRATION INSTRUCTIONS 5-1 5.1 Draining and Manual Filtering 5-1 5.2 General Filtration Information 5-2 5.3 Filtration Preparation 5-2 5.4 Daily Filtration Operation 5-6 5.5 Operating the Filter 5-8 6. PREVENTATIVE MAINTENANCE 6-1 6.1 General 6-1 7. TR[...]

  • Page 7

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, ha ve the following chart filled in by the Frymaster Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/ASA Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers [...]

  • Page 8

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cautioned that any changes or m odifications not expressl y approved by the party responsible for compliance coul d void the user's authority to operate the equipment. If necessary, the user should consult the d ealer or an experienced r[...]

  • Page 9

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Service Personnel 1.6.1 Definitions A. Qualified and/or Authorized Operating Pers onnel 1. Qualified/authorized operating pe rsonnel are those who have car efully read the info rmation in this manual and have familiarized them selves with the equipm ent functions, or have had previo[...]

  • Page 10

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the containers are upri ght. Use an outward prying motion - no hammering - to remove the cartons. Unpack fryers carefully and remove all accessories from the carton and/or frypots. Do not discard or misplace accessories, as th[...]

  • Page 11

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General Qualified, licensed, and/or authorized installa tion or service personne l only (as defined in Section 1.6) should p erform the following: • Installation and service on Frymaster Dean equipment. • Conversion of this appliance from one gas type to another. Failur[...]

  • Page 12

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.3 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion. The mixture is ignite d at the f ront end of each heat tube by th e pilot light. Internal diffusers slow the flame as it g[...]

  • Page 13

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) DANGER The appliance area must be kept free and clear of combustible mate rial at all times. B. Clearances : The fryer area must be kept free and clear of all combustibles. This unit is design- certified for the following insta llations: 1. Commerci[...]

  • Page 14

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.6 Air Supply and Ventilation DANGER This appliance must be installed with suffi cient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed. Keep the area around the fryer cl[...]

  • Page 15

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-1 3.1 Installing the Fryer There are no built-in leveling devi ces on fryers equipped with casters . The floor where the fryer is to be installed must be level. DANGER Fryers must be at room temperature and empty of oil during movement to avoid damage and possible bodily injury. DANGER Ho[...]

  • Page 16

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-2 3.2 Gas Connections (cont.) DANGER If gas odors are detected, the gas supply MU ST be shut off at the main shut-off valve. The local gas company or ASA should be contacted immediately to rectify the problem. A. The size of the gas line used for installation is very im portant. If the l[...]

  • Page 17

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-3 3.2 Gas Connections (cont.) B. Rigid Connections : Check any installer-supplied intake p i pe(s) visually and clean threading chips, or any other foreign matter befo re installing into a service line. If the intake pipes are not clear of all foreign m atter, the orifices will clog when[...]

  • Page 18

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-4 3.2 Gas Connections (cont.) G. Only qualified service personnel should make adjustments to the regulators . H. Orifices : The fryer can be configured to operate on any availab le gas. The correct safety control valve, appropriat e gas orifices, and pilot burner are installed at th e fa[...]

  • Page 19

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-5 3.3.1 Specifications 3.3.1.1 Adjustments to Different Gas Types Gas Adjustments Gas Type Natural LP Manifold Pres sure† 4" W.C.*/10 mbar* 11" W.C.*/27.5 mbar* Orifice Diameter Model Specific Model Specific Burner Marking None No ne Pilot Marking 26N (P/N 810-0811) 16LP (P/N[...]

  • Page 20

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-6 3.3.2 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas. Converting from one gas type to another requires th e installation of specific gas-conversion components. Switching to a different type of gas without installing the proper c[...]

  • Page 21

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-7 3.4 Electrical Connections The fryer when installed must be electrically gr ounded in accordan ce with lo cal codes, or in the absence of local codes, with the National Electrical Code, ANSI/N FPA 70-(lates t edition). DANGER This fryer is equipped with three-prong (grounding) plugs fo[...]

  • Page 22

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. Cleaning : Ne[...]

  • Page 23

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Procedur es, Electronic Ignition Systems Initial Pilot Lighting : All Frymaster Dean f ryers are teste d, adjusted and calibrated to sea level conditions before leaving the factory. Adjustme nts to assure proper operation of pilot may be necessary on installatio[...]

  • Page 24

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.2 Final Preparation WARNING NEVER set a complete block of solid shorteni ng on top of heating tubes. To do s o will damage the heating tubes and frypot, and void the warranty. 4.2.1 Filling Fryer with Oil A. When using oil, fill the f ryer to the bottom OIL LEVEL line scribed into[...]

  • Page 25

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 5: FILTRATION INSTRUCTIONS 5-1 WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical pr ocedures and may not conform to on- site management operational procedures. WARNING The on-site supervisor is responsible for ensuring that operators are made awa[...]

  • Page 26

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-2 3. Open the drain valve slowly to avoid splatter ing. If the drain valv e becomes clogged with food particles, use the Fr yer’s Friend (poker-like tool ) to clear the blockage. DANGER NEVER attempt to clear a clogged drain val ve from the front of the valve! Hot oil will rush[...]

  • Page 27

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-3 5.3.1 Filter Components Filter paper is held in place by a hold-down ring. Oil m oves through the paper, leaving behind impurities. 1. Filter pan. 2. Filter support grid. 3. Filter paper. 4. Hold-down ring. 5. Crumb screen. A filter unit which utilizes disposable filter paper t[...]

  • Page 28

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-4 5.3.2 Assembling the Filter 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall. 3. Position the hold-down ring on top of the filter[...]

  • Page 29

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-5 5.3.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan. Allow the crumb screen to rest on the top edges of the hold-down ring. 6. Return[...]

  • Page 30

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-6 5.3.3 Installing the Filter 1. Slide the filter inside the frye r cabinet. Ensure the male-femal e pickup tubes are fully engaged. Ensure the filter pan opening is di rectly under the center dump tube. 5.4 Daily Filter Operation WARNING Use caution and wear proper protect ive c[...]

  • Page 31

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-7 5.4.2 Filtering Tools Assemble tools to be used for filtering. These ar e supplied with the filter starter kit included with the fryer/filter system: • Frypot/Filter Brush - used to cl ean frypot and filter pan sides and bottom, heating elements, and to dislodge sediment dur [...]

  • Page 32

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-8 5.5 Operating the Filter 5.5.1 Pan Preparation and Operation See Section 5.3.2, Assembling the Filter , and Section 5.3.3, Installing the Filter , for the appropriate filter preparation p rocedure. CAUTION NEVER operate the filter unit unless cooking oil is at operating tempera[...]

  • Page 33

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-9 5.5.1 Pan Preparati on and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the ope n position (right) to drain the frypot into the filter pan. Drain ONLY ONE frypot at a time. The filter pan is designed to[...]

  • Page 34

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-10 5.5.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer. Clean beneath and under the burner tubes, using care not to di[...]

  • Page 35

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-11 5.5.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s. Push the yellow handle to close the oil[...]

  • Page 36

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION INSTRUCITONS 5-12 5.5.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below). DANGER The crumb tray in fryers equipped with a filter s[...]

  • Page 37

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-1 6.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil. If wate r comes in contact with oil heat ed to cooking temperature, it will cause spattering of the oil, which can result in severe burns to nearby person[...]

  • Page 38

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-2 6.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program. Frymaster Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician [...]

  • Page 39

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-3 6.1.3 Periodic/ Annual (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil retu rn handle, one at a time, in the "O N" position. Verify that the pump activates and that bubbles appear in the oil of the associated fr[...]

  • Page 40

    FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 General DANGER Hot oil will cause severe burns. Never atte mpt to move this app liance when filled with hot oil or to transfer hot o il from one container to another. DANGER This equipment should be unplugged when ser vicing, except when electrical circuit tests are required. U s[...]

  • Page 41

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermopile comp letely a t all times. 1. Check for drafts that might be caused by air conditioning equipm[...]

  • Page 42

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer oil temperature cannot be controlled ; fryer runs at high-lim[...]

  • Page 43

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Wiring Diagram, Main[...]

  • Page 44

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.5 Wiring Diagram, Filter[...]

  • Page 45

    FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 7.6 Wiring Diagram, RAM Units Only[...]

  • Page 46

    Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 FAX (Tech Support) 1-31 8-21 9-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6557 JA NUA RY 2 010[...]