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Hitachi FD2 1590 manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Hitachi FD2 1590 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Hitachi FD2 1590
- nom du fabricant et année de fabrication Hitachi FD2 1590
- instructions d'utilisation, de réglage et d’entretien de l'équipement Hitachi FD2 1590
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Hitachi FD2 1590 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Hitachi FD2 1590 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Hitachi en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Hitachi FD2 1590, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Hitachi FD2 1590, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Hitachi FD2 1590. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    311879F Instr uctions - P ar ts List Sanitar y Series FD A-Compliant Diaphra gm Pumps For use in sanitary applications. Model FD1___ 1040 FD A Model FD2___ 1590 FD A Model FD3___ 2150 FD A 120 psi (0.8 MP a, 8 bar) Maxim um Air/Fluid W or king Pressure Impor tant Sa fety Instruc tions Read all warnings and inst r uctions in this manual. Sav e these[...]

  • Page 2

    2 311879F Contents Cer tificate of Conformance . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Maintenance . . . . . . . . . .[...]

  • Page 3

    Certificate of Confo rmance 311879F 3 Cer tificate of Conf ormance P ar t Number : All FD1, FD2, FD3 models Description: FD A-Compliant Diaphr agm Pump Materials of Construction: All fluid co ntacted materials are FD A- compliant and meet CFR Title 21, Section 177. Bradle y A. Byron QMS Management Representativ e Graco Inc.[...]

  • Page 4

    Warnings 4 311879F Wa r n i n g s The f ollowing w ar nings are f or the setup , use , grounding, maintenance , and repair of this equipment . The exclama- tion point symbol alerts you to a gener al warning and the hazard symbol refers to procedure-specific risk. Ref er bac k to these wa r nings. Add itional, product- specific w arnings may be f ou[...]

  • Page 5

    Warning 311879F 5 T O XIC FLUID OR FUMES HAZARD T o xic fluids or fumes can cause serious injur y or death if splashed in the e y es or on skin, inhaled, or s wal- lowe d. • Read MSDS’ s to know the specific hazards of the flu ids you are using. • Store hazardous fluid in app rov ed containers , and dispose of it according to applicab le guid[...]

  • Page 6

    Installation 6 311879F Installation General Information • The typical installat ions shown in Figs . 2-4 are only guides f or selecting an d installing system compo- nents . Contact y our Graco d istributor f or assistance in planning a system to suit your needs. • Alwa ys use genuin e Graco par ts and accessories. • Ref erence n umbers and l[...]

  • Page 7

    Installation 311879F 7 Mountings • Be sure the mounting surf ace can suppor t the weight of the pum p , hoses, and acces sorie s, as well as the stress caused during oper ation. • F or all mountings, be sure the pump is bolted directly to the mount ing surface . • F or ease of oper ation and service, mount the pump so the air v alv e cov er ([...]

  • Page 8

    Installation 8 311879F Fluid Outlet Line 1. Use fle xib le grounded fluid ho ses (L). 2. F or best sealing results , use a standard T ri-Clamp® style sanitar y gasket of a fle xible material such as EPDM, Buna-N, fluoroelastomer , or silicon 3. Install a fluid dr ain v alve ( J) near the fluid outle t. See the WA R N I N G above , and F IG . 2. 4.[...]

  • Page 9

    Installation 311879F 9 Changing the Or ientation of t he Fluid Inlet and Outlet P orts The pump is ship ped with the ports f acing the same direction. T o rev erse th e or ientation of th e por ts : 1. Remov e the clamps holdi ng the inlet and/or outlet manifold to the cov ers. 2. Re verse t he manif old and reattach. Install an d tighten clamps sn[...]

  • Page 10

    Installation 10 311879F Air Exhaust V entilation The air exhaust por t is 3/4 npt( f). Do not res trict th e air e xhaust por t. Excessiv e exhaust restriction can cause erratic pum p operation. T o provide a remote exhaust: 1. Remov e the mu ffler (P) from the pump air exhau st por t. 2. Install a gr ounded air e xhaust hose (T) and connect the mu[...]

  • Page 11

    Operation 311879F 11 Operation Pressure Relief Procedure 1. Shut off the ai r to the pump. 2. Open the dispensing v alv e, if used. 3. Open th e fluid drain valv e to r elie ve fluid pressure, having a container ready to cat ch the drainage . Sanitize the Pump Befo re First Use It is the user’ s responsibility to properly sanitize the pump before[...]

  • Page 12

    Operation 12 311879F[...]

  • Page 13

    Maintenance 311879F 13 Maintenance Lubrication The air v alve is d esigned to operate unlubricated, ho w- e ver if lubrication is desir ed, ev ery 500 hours of opera- tion (or mont hly) remov e the hose fro m the pump air inlet and add two drops of machine oil to the air inlet. Flushing Inser t suction tube in to cleaning solution. Open air regu- l[...]

  • Page 14

    Troubleshooting 14 311879F T r oub leshooting • Relie ve the pressure bef ore chec king or ser vicing the equipment. • Chec k all possible prob lems and causes bef ore dis- assemblin g the pump . T o reduce the risk of serious injury , whene v er you are instructed to relie v e pressure, alw a ys fo llow the Pres- sure Relief Procedur e on page[...]

  • Page 15

    Troubleshooting 311879F 15 Leak in inlet or outlet sa nitar y fit- ting. Loose sanitar y clamp. Tighten clamp. Damaged or w or n gask et. Replace gask et. Misalignment of in let/outlet hose or pipe. Use fle xible hoses at pump i nlet and outlet. Gasket does not seal. Use a stand ard sanitar y gas ket of fle xi- bl e material such as EPDM, Buna-N, f[...]

  • Page 16

    Service 16 311879F Service Repairing the Air V alve T ool Required • T orque wrench • T orx (T20) scr ewdriver or 7 mm (9/32 in .) sock et wrench • Needle-nose pliers • O-ring pick • Lithium base g rease Disassemb ly 1. Relie ve the pressure . 2. With a T orx (T 20) screwdriver or 7 m m (9/32 in.) sock et wrench, remov e the six screws (3[...]

  • Page 17

    Service 311879F 17 F IG . 5 F IG . 6 F IG . 7 F IG . 8 TI9086A 2 2 2 4† 3 T orque to 52-60 in-lb (5.6-6.8 N • m ) TI9087A Detail 5 †6 †7 2 1 3 2 3 See detail at right Grease Grease low er face 18† 5 3 1 TI9088A TI9089A 2 1 3 4 11 12 17† 15 16 4 1 2 Inser t narrow end first Grease Install with lips facing narrow end of piston (11) Inser [...]

  • Page 18

    Service 18 311879F Ball Chec k V alve Repair T ools Required • O-ring pick Disassemb ly 1. Relie ve th e pressure. Disconnect all hoses . 2. Remov e the pump from it s mounting. 3. Remove the clamps (106 ) holding th e outlet mani- f old (103) to the fluid co vers (101 ). See F IG . 9. 4. Remov e the o-rings (202), seats (201), and balls (301) fr[...]

  • Page 19

    Service 311879F 19 Standard Diaphra gm Repair T ools Required • T orque wrench • 15 mm soc ket wr ench • 19 mm open end wrench • O-ring pick • Lithium-b ase grease Disassemb ly 1. Relie ve the pressure . 2. Remov e the manif olds and disassemble the ball chec k valv es as e xplained on page 18. 3. Remov e the clamps ( 106) holding the f l[...]

  • Page 20

    Service 20 311879F 4. Loosen b ut do not remov e the diaphr agm shaft bolts (107), usin g a 15 mm so ck et wrench o n both bolts. See F IG . 11. 5. Unscre w one bolt from the diaphragm shaft (24) and remov e the o-ring (108), fluid side diaphragm plate (105), diaphr agm (403), bac ker (40 1) used only on PTFE models , and air side diaphr agm plate [...]

  • Page 21

    Service 311879F 21 F IG . 11 TI8935a TI8933a TI8934a Cutaw ay vie w , with diaphragm s in place Lips face out of housing (1). Rounded side faces diaphragm (401). Air side must f ace center housing (1). Grease. Apply medium strength (blue) Loctite ® or equivalent. T orque to 60-70 ft-lb (81-95 N•m) at 100 r pm maximum. Back er used on pumps with [...]

  • Page 22

    Service 22 311879F Heavy-Duty Diaphra gm Repair T ools Required • T orque wrench • 19 mm open end wrench • O-ring pick • Lithium-b ase grease Disassemb ly 1. Relie ve the pressure . 2. Remove the manif olds and dis assemble the ball chec k valv es as e xplained on page 18. 3. Remov e the clamps (106) holding the fluid cov ers (101) to the a[...]

  • Page 23

    Service 311879F 23 Reassembl y 1. Install the shaft u-cup pac kings (402*) so the lips f ace out of the housing (1 ). Lubricate the pac kings. See F IG . 13. 2. Assemble the air s ide plate (104) onto the dia- phragm (4 03). The wide, r adiused side of the plate must f ace the diaphr agm. Apply medium-str ength (blue) Loctite ® or equ ivalent t o [...]

  • Page 24

    Service 24 311879F Bearing and Air Gasket Remov al T ools Required • T orque wrench • 10 mm soc ket wr ench • Bearing puller • O-ring pick • Press, or bloc k and malle t Disassemb ly 1. Relie ve the pressure . 2. Remove the manif olds and dis assemble the ball chec k valv es as e xplained on page 18. 3. Remove the fluid cov ers and diap h[...]

  • Page 25

    Service 311879F 25 F IG . 14 TI9093A TI9092a 2 1 3 Inser t bear ings tapered end first Press-fit bearings flush with surface of center housing (1) Apply medium strength (blue) Loctite ® or equiva lent. T orque to 130-150 in-lb (15-17 N•m) 1 2 12 1 16 19 H 22 M 23 25 15 2 1 3 1 2 Detail of air v alve bea rings[...]

  • Page 26

    Pump Matrix - 1040 26 311879F Pump Matrix - 1040 1040 FD A-Compliant Stainle ss Steel Sanitary Pumps Y our Model No . is marked on the pump’ s serial plate. T o determine the Model No . of your pump from the f ollow- ing matrix, select the six digits which describe y our pump , working from le ft to right. The first thr ee digits are alwa ys FD1,[...]

  • Page 27

    Repair Kit Matrix - 1040 311879F 27 Repair Kit Matrix - 1040 For 1040 Stainless Steel Sanitary Pumps Repair Kits ma y be ordered separat ely . T o repair the air v alve , order P art No. 255061 (see page 28). P arts included in the Air V alve Repair Kit are mark ed with a symbol in the par ts list, f or example (4†). T o repair y our pump , selec[...]

  • Page 28

    Parts - 1040 28 311879F P ar ts - 1040 3 †4 5 6† 7† 8† 19 402* 15 1 111 20 †18 16 †17 11 †10 2 104 24 25 22 11 10† 17† 202 * 201 301 * 103 110 ▲ 105 403* 401* 202* 201 301* 101 108* 107 1 Used on pumps with PTFE diaphragms only . These par ts are included in the Pump Repair Kit which may be purchased separately . Refer to the Re[...]

  • Page 29

    Parts - 1040 311879F 29 Air Motor P ar ts List (Matrix Column 2) † These par ts are included in Air V alve Repair kit 255061 which ma y be purchased separate ly . Ref. P art No. Description Qty 1 15K009 HOUSING, center; SST 1 2 15A735 CO VER, air valv e; SST 1 3 116344 SCREW , mach, hex flange hd; M5 x 0.8; 12 mm (0.47 in.) 9 4† 188618 GASKET ,[...]

  • Page 30

    Parts - 1040 30 311879F Fluid Section P ar ts Li st (Matrix Column 3) * These par ts are included in the Pump Repair Kit wh ich ma y be purchased separately . Ref er to the Repair Kit Matr ix on page 27 to deter mine the correct kit for y our pump. ▲ Replacement Danger and W ar ning labels, tags, and cards are av ailable at no cost. Seat P ar ts [...]

  • Page 31

    Dimensional Drawing - 1040 311879F 31 Dimensional Dra wing - 1040 1040 FD A !IR)NLET NPTF !IR%XHAUST MUFFLERINCLUDED NPTF IN MM IN MM IN MM IN MM IN [...]

  • Page 32

    Technical D ata - 1040 32 311879F T e c hnical Data - 1040 Santoprene ® is a registered t rademark of the M onsanto Co . Loctite ® is a registered tradema rk of the Loctite Corporation. * Displacement per cycle ma y v ary based on suctio n condi tion, discharge head, air pressure, and fluid type . ** Noise le vels me asured with the pump mounted [...]

  • Page 33

    Performance Chart - 1040 311879F 33 P erf ormance Char t - 1040 T est Conditions: Pump tested in wat er with inlet submerged Fluid Pressure Curves A at 120 psi (0.7 MPa, 7 bar) operating air pres sure B at 100 psi (0.7 MPa, 7 bar) operating air pres sure C at 70 psi (0.48 MP a, 4.8 bar ) operating air pressur e D at 40 psi (0.28 MP a, 2.8 bar ) ope[...]

  • Page 34

    Pump Matrix - 1590 34 311879F Pump Matrix - 1590 1590 FD A-Compliant Stainle ss Steel Sanitary Pumps Y our Model No . is marked on the pump’ s serial plate. T o determine the Model No . of your pump from the f ollow- ing matrix, select the six digits which describe y our pump , working from le ft to right. The first thr ee digits are alwa ys FD2,[...]

  • Page 35

    Repair Kit Matrix - 1590 311879F 35 Repair Kit Matrix - 1590 For 1590 Stainless Steel Sanitary Pumps Repair Kits ma y be ordered separat ely . T o repair the air v alve , order P art No. 255061 (see page 28). P arts included in the Air V alve Repair Kit are mark ed with a symbol in the par ts list, f or example (4†). T o repair y our pump , selec[...]

  • Page 36

    Parts - 1590 36 311879F P ar ts - 1590 3 †4 5 6† 7† 8† 19 402* 15 1 111 20 †18 16 †17 11 †10 2 104 24 25 22 11 10† 17† *202 201 *301 103 110 ▲ 105 403* 401* 201 101 108* 107 1 Used on pumps with PTFE diaphragms only . These par ts are included in the Pump Repair Kit which may be purchased separately . Refer to the Repair Kit Mat[...]

  • Page 37

    Parts - 1590 311879F 37 Air Motor P ar ts List (Matrix Column 2) † These par ts are included in Air V alve Repair Kit 255061 which ma y be purchased separately . Ref. P art No. Description Qty 1 15K009 HOUSING, center; SST 1 2 15A 735 C O VER, air va lve; SST 1 3 116344 SCREW , mach, hex flange hd; M5 x 0.8; 12 mm (0.47 in.) 9 4† 188618 GASKET [...]

  • Page 38

    Parts - 1590 38 311879F Fluid Section P ar ts Li st (Matrix Column 3) Seat P ar ts List (Matrix Column 4) * These par ts are included in the Pump Repair Kit wh ich ma y be purchased separately . Ref er to the Repair Kit Matr ix on page 35 to deter mine the correct kit for y our pump. ▲ Replacement Danger and Warning labels, tags and cards are av [...]

  • Page 39

    Dimensional Drawing - 1590 311879F 39 Dimensional Dra wing - 1590 1590 FD A &OURIN MM DIAMETERHOLES IN MM IN MM !IR)NLET NPTF !IR%XHAUST MUFFLERINCLUDED NPTF IN ?[...]

  • Page 40

    Technical D ata - 1590 40 311879F T e c hnical Data - 1590 Santoprene ® is a registered t rademark of the M onsanto Co . Loctite ® is a registered tradema rk of the Loctite Corporation. * Displacement per cycle ma y v ary based on suctio n condi tion, discharge head, air pressure, and fluid type . ** Noise le vels me asured with the pump mounted [...]

  • Page 41

    Performance Chart - 1590 311879F 41 P erf ormance Char t - 1590 T est Conditions: Pump tested in wat er with inlet submerged Fluid Pressure Curves A at 120 psi (0.7 MPa, 7 bar) operating air pres sure B at 100 psi (0.7 MPa, 7 bar) operating air pres sure C at 70 psi (0.48 MP a, 4.8 bar) operating ai r pressure D at 40 psi (0.28 MP a, 2.8 bar) opera[...]

  • Page 42

    Pump Matrix - 2150 42 311879F Pump Matrix - 2150 2150 FD A-Compliant Stainle ss Steel Sanitary Pumps Y our Model No . is marked on the pump’ s serial plate. T o determine the Model No . of your pump from the f ollow- ing matrix, select the six digits which describe y our pump , working from le ft to right. The first thr ee digits are alwa ys FD3,[...]

  • Page 43

    Repair Kit Matrix - 2150 311879F 43 Repair Kit Matrix - 2150 For 2150 Stainless Steel Sanitary Pumps Repair Kits ma y be ordered separat ely . T o repair the air v alve , order P art No. 255061 (see page 28). P arts included in the Air V alve Repair Kit are mark ed with a symbol in the par ts list, f or example (4†). T o repair y our pump , selec[...]

  • Page 44

    Parts - 2150 44 311879F P ar ts - 2150 1 Used on PTFE models only . These par ts are included in the Pump Repa ir Kit which ma y be purchased separately . Refer to the Repair Kit Matr ix on page 42 to deter mine the cor- rect kit f or your pump . These par ts are included in Air V alve Repair Kit 255061 wh ich ma y be pur- chased separately . Repla[...]

  • Page 45

    Parts - 2150 311879F 45 Air Motor P ar ts List (Matrix Column 2) † These par ts are included in Air V alve Repair Kit 255061 which ma y be purchased separately . Ref. P art No. Description Qty 1 15K009 HOUSING, center; SST 1 2 15A 735 CO VER, air valv e; SST 1 3 116344 SCREW , mach, hex flange hd; M5 x 0.8; 12 mm (0.47 in.) 9 4† 188618 GASKET ,[...]

  • Page 46

    Parts - 2150 46 311879F Fluid Section P ar ts Li st (Matrix Column 3) Seat P ar ts List (Matrix Column 4) * These par ts are included in the Pump Repair Kit wh ich ma y be purchased separately . Ref er to the Repair Kit Matr ix on page 42 to deter mine the correct kit for y our pump. ▲ Replacement Danger and Warning labels, tags and cards are av [...]

  • Page 47

    Dimensional Drawing - 2150 311879F 47 Dimensional Dra wing - 2150 2150 FD A !IR)NLET NPTF !IR%XHAUST MUFFLERINCLUDED NPTF IN MM IN MM IN MM IN MM IN?[...]

  • Page 48

    Technical D ata - 2150 48 311879F T e c hnical Data - 2150 Santoprene ® is a registered t rademark of the M onsanto Co . Loctite ® is a registered tradema rk of the Loctite Corporation. * Displacement per cycle ma y v ary based on suctio n condi tion, discharge head, air pressure, and fluid type . ** Noise le vels me asured with the pump mounted [...]

  • Page 49

    Performance Chart - 2150 311879F 49 P erf ormance Char t - 2150 T est Conditions: Pump tested in wat er with inlet submerged Fluid Pressure Curves A at 120 psi (0.7 MP a, 7 bar) operating air p ressure B at 100 psi (0.7 MP a, 7 bar) operating air p ressure C at 70 psi (0 .48 MP a, 4.8 ba r) operating air pressure D at 40 psi (0.28 MP a, 2.8 b ar) o[...]

  • Page 50

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 311879 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14[...]