Multiquip DA700SSW manuel d'utilisation
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Un bon manuel d’utilisation
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Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Multiquip DA700SSW décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Multiquip DA700SSW devrait contenir:
- informations sur les caractéristiques techniques du dispositif Multiquip DA700SSW
- nom du fabricant et année de fabrication Multiquip DA700SSW
- instructions d'utilisation, de réglage et d’entretien de l'équipement Multiquip DA700SSW
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Multiquip DA700SSW ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Multiquip DA700SSW et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Multiquip en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Multiquip DA700SSW, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip DA700SSW, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Multiquip DA700SSW. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .multiquip.com MODELS DA7000SS-DA7000SSA DA700SSW-DA7000WGH POR T ABLE GENERA TORS (KUBOT A Z482 SERIES DIESEL ENGINES) Re vision #5 (01/20/11)[...]
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Page 2
P A GE 2 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) Diesel engine exhaust and some of PROPOSITION 65 W ARNING[...]
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Page 3
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 3 If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway T raffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If [...]
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Page 4
P A GE 4 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) T ABLE OF CONTENTS DA7000 SERIES GENERA TOR Proposition 65 W ar ning .................................................. 2 Repor ting Safety Def ects ................................................ 3 T able Of Contents .................................[...]
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Page 5
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒[...]
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Page 6
P A GE 6 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instructi[...]
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Page 7
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or [...]
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Page 8
P A GE 8 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER The engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is color less and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free fl ow of c[...]
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Page 9
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T star t the engine near spilled fuel or comb ustible fl uids. Diesel fuel is extremely fl ammable and its v apors can cause an e xplosion if ignited. AL W A YS refuel in a well-ventilated area, [...]
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Page 10
P A GE 10 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T touch output ter minals during operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to operate the [...]
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Page 11
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T drop the batter y . There is a possibility that the batter y will e xplode. DO NO T expose the battery to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases a[...]
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Page 12
P A GE 12 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) SPECIFICA TIONS (GENERA TOR) T able 1. Specifi cations (Generator) A C Generator 60 Hz A C P ower Source Model D A7000SS/D A7000SSA D A7000SSW/D A7000SSWGH T ype 2-P ole Br ushless Rev olving Field T ype Excitation Solid State, Statically Excited Sys[...]
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Page 13
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 13 T able 2. Specifi cations (Engine) Engine K ubota Engine Model Z482-EB Z482-E2B-DGDE-2 Z482-E3B-DGDE-2 Tier 1 2 4 Gen. Enclosure Color Orange Orange/White White T ype V er tical, water-cooled, 4-cycle diesel engine Bore X Stroke 2.64 in. X 2.68 in. [...]
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Page 14
P A GE 14 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) DIMENSIONS Figure 1. Dimensions[...]
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Page 15
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 15 NOTE[...]
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Page 16
P A GE 16 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) INST ALLA TION CONNECTING THE GR OUND The nut and ground terminal on the generator should alwa ys be used to connect the generator to a suitab le ground. The ground cab le should be #8 size wire minimum. At the generator , connect the ter minal of the[...]
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Page 17
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 17 INST ALLA TION OUTDOOR INST ALLA TION If possible install the gener ator in a area that is free of debris, bystanders , and ov erhead obstructions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. The insta[...]
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Page 18
P A GE 18 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) GENERAL INFORMA TION F AMILIARIZA TION Generator The Multiquip D A7000 Series generators are 6.0 kW (continuous output), 7.0 kW (max output) A.C . generators designed as a por table dual purpose power source f or 60 Hz (single phase) lighting f acilit[...]
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Page 19
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 19 COMPONENTS (GENERA TOR) Figure 3. Generator Components 1. Fuel Gauge — Indicates the amount of fuel in the fuel tank. 2. Air Outlet Exhaust — Allows engine e xhaust to exit the generator into the open air . NEVER block this opening. 3. Fuel Cap ?[...]
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Page 20
P A GE 20 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) Figure 4. Generator Components 17. Fuel drain Plug — Remov e this plug to drain fuel from the fuel tank. 18. Frame Ground Lug — Connect a g round strap between this lug and a ground rod. Make sure that the ground rod is inser ted deep into the gro[...]
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Page 21
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 21 COMPONENTS (ENGINE) Figure 5. Kubota Z482 Series INITIAL SER VICING The engine (Figure 5) must be chec ked f or proper lubrication and fi lled with fuel pr ior to operation. Refer to the manuf acturer's engine manual f or instructions and detai[...]
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Page 22
P A GE 22 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) Single Phase Load — 60 Hz Alwa ys be sure to check the nameplate on the generators and equipment to insure the wattage , amperage and frequency requirements are satisf actorily supplied by the generators f or operating the equipment. Generally , the[...]
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Page 23
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 23 INSPECTION/SETUP GENERAL INSPECTION PRIOR T O OPERA TION Ground P ower T ools When using power tools or electrical equipment requireing A C power from the generator , make sure power tool cord has a ground pin or is doub le insulated as shown in Figu[...]
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Page 24
P A GE 24 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) INSPECTION/SETUP Before Starting 1. Read saf ety instructions at the beginning of manual. 2. Clean the gener ator , removing dir t and dust, par ticular ly the engine cooling air inlet. 3. Chec k the air fi lter for dirt and dust. If air fi lter is [...]
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Page 25
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 25 Fuel Check Fill the fuel tank with #2 diesel fuel. DO NO T fi ll the tank bey ond capacity . P a y attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed in T able 2. The fuel tank cap must be closed tight[...]
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Page 26
P A GE 26 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) INSPECTION/SETUP CLEANING THE RADIA T OR The engine ma y ov erheat if the radiator fi ns become ov erloaded with dust or debr is. P eriodically clean the radiator fi ns with compressed air . Cleaning inside the machine is dangerous, so clean only wi[...]
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Page 27
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 27 INSPECTION/SETUP When connecting batter y do the f ollowing: 1. NEVER connect the batter y cables to the battery ter minals when the Ignition Switch is in the ST ART position. AL W A YS make sure that the Ignition Switch is in the OFF position when c[...]
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Page 28
P A GE 28 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) OPERA TION Before Starting the Engine 1. Open the cabinet door and tur n the fuel cock le ver (Figure 14) to the “ON” position. Figure 14. Fuel Cock Lever (ON) 2. NEVER operate the generator with the doors open (Figure 15). Operation with the door[...]
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Page 29
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 29 OPERA TION 4. If the engine does not star t within 10 seconds after the ke y is tur ned to the ST ART position, w ait for about 30 seconds and repeat the procedure as described in step 4. abov e. 5. When the engine star ts, the oil pressure light and[...]
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Page 30
P A GE 30 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) OPERA TION/SHUTDOWN 4. The CS-6369 receptacle is a dual voltage receptacle (120/240 volts). Using an external voltmeter as sho wn in Figure 23, verify that 120/240 V AC is present at the CS-6369 twist-lock receptacle .. Figure 23. 120/240 CS-6369 Rece[...]
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Page 31
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 31 Generator Storage F or storage of the generating set f or ov er 30 da ys, the f ollowing is required: Run the engine until all the fuel is completely consumed. Drain the fuel tank completely , or add ST A-BIL to the fuel Completely drain [...]
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Page 32
P A GE 32 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) MAINTENANCE Use T able 8as a general maintenance guideline when ser vicing your engine . For more detail engine maintenance inf or mation, refer to the engine o wner's manual supplied with your engine . T able 8. Engine Maintenance Schedule DESCR[...]
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Page 33
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 33 MAINTENANCE Maintenance P erform the scheduled maintenance procedures as defi ned by T able 8 and below: Engine Oil Every 100 hours: Change engine oil after the fi rst 50 hours of operation and 100 hours thereafter . Alwa ys check the crankcase oil[...]
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Page 34
P A GE 34 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) Cleaning the Fuel Filter Every 100 hours: Clean fuel fi lter e very 100 hours of operation or once a month to remov e dust or water . 1. Place fuel cock le ver (Figure 32) in the close position. 2. Disconnect fuel lines from fuel fi lter . Figure 32[...]
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Page 35
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 35 2. Flush the radiator by running clean tap water through radiator until signs of rust and dir t are removed. DO NO T clean radiator core with any objects , such as a screwdriv er . 3. Check hoses f or softening and kinks. Check clamps f or signs of l[...]
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Page 36
P A GE 36 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) MAINTENANCE (TRAILER) TRAILER MAINTENANCE The f ollowing trailer maintenance guidelines are intended to assist the operator in pre v entive maintenance . Adjustable Channel Y our trailer ma y be equipped with an adjustable channel (Figure I) that allo[...]
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Page 37
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 37 MAINTENANCE (TRAILER) D ANGER NEVER cra wl under the trailer unless it is on fi rm and le vel g round and resting on proper ly placed and secured jackstands . The possibility e xists of the trailer f alling thus causing equipment damage and se vere [...]
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Page 38
P A GE 38 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES The f ollowing guidelines are intended to assist the operator in the operation and handling of a trailer . Saf ety precautions should be follo wed at all times when operating a trailer . F ailure to read, understand and follow the s[...]
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Page 39
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 39 TRAILER GUIDELINES DRIVING CONDITIONS When towing a trailer , you will hav e decreased acceleration, increased stopping distance, and increased turning radius (which means you m ust make wider turns to keep from hitting curbs, v ehicles, and an ythin[...]
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Page 40
P A GE 40 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES INOPERABLE BRAKES, LIGHTS OR MIRRORS Be sure that the brak es and all of the lights on your trailer are functioning properly before to wing your trailer . Check the trailer taillights b y tur ning on your tow v ehicle headlights. Ch[...]
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Page 41
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 41 TRAILER GUIDELINES Figure B. VIN T ag Location The trailer VIN T ag contains the f ollowing critical safety inf or mation for the use of y our trailer . GA WR : The maxim um gross weight that an axle cansuppor t. It is the lowest of axle , wheel, or [...]
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Page 42
P A GE 42 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES SAFETY CHAINS If the coupler connection comes loose, the saf ety chains can keep the tr ailer attached to the tow v ehicle. With properly r igged saf ety chains, it is possible to k eep the tongue of the trailer from digging into th[...]
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Page 43
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 43 TRAILER GUIDELINES Roc k the ball to make sure it is tightened to the hitch, and visually check that the hitch ball n ut is solid against the loc k washer and hitch frame . Wipe the inside and outside of the coupler . Clean and visually inspe[...]
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Page 44
P A GE 44 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES Attaching Safety Chain Visually inspect the saf ety chains and hooks for w ear or damage. Replace wor n or damaged safety chains and hooks bef ore towing. Attach the saf ety chains so that they: • Cross underneath the coupler . Se[...]
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Page 45
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 45 TRAILER GUIDELINES PINTLE HITCH COUPLER A pintle ey e coupler (Figure F) connects to a pintle-hook hitch that is located on or under the rear bumper of the to w vehicle . This system of coupling a trailer to a tow vehicle is sometimes ref erred to as[...]
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Page 46
P A GE 46 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES Raise the bottom surf ace of the coupler to be above the top of the pintle hitch hook. Use the tongue jackstand to suppor t the trailer tongue. W ood or concrete blocks ma y also be used. Coupling T railer to T ow V ehicle (Pint[...]
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Page 47
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 47 TRAILER GUIDELINES wrench, use a lug wrench (from your to w vehicle) and tighten the nuts as much as y ou can. Then hav e a ser vice garage or trailer dealer tighten the lug n uts to the proper torque. Lug nuts are also prone to loosen after first be[...]
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Page 48
P A GE 48 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES Step 2. Deter mine the weight of the equipment being loaded on the tow v ehicle. That weight ma y not safely e xceed the av ailable equipment load capacity . The trailer’ s Tire Inf or mation Placard is attached adjacent to or nea[...]
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Page 49
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 49 TRAILER GUIDELINES Next number : This two-digit number is the wheel or rim diameter in inches. If you change your wheel siz e, you will hav e to purchase new tires to match the new wheel diameter . Next number : This two- or three-digit number is the[...]
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Page 50
P A GE 50 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER GUIDELINES Tires f or light trucks hav e other markings besides those f ound on the sidewalls of passenger tires . LT : The “L T” indicates the tire is for light trucks or trailers . ST : An “ST” is an indication the tire is for traile[...]
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Page 51
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 51 TRAILER GUIDELINES Wheel Rims If the trailer has been struck, or impacted, on or near the wheels, or if the trailer has struc k a curb , inspect the rims for damage (i.e. being out of round); and replace any damaged wheel. Inspect the wheels for dama[...]
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Page 52
P A GE 52 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TRAILER WIRING DIGRAM Figure 37. T railer Wiring Diagram[...]
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Page 53
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 53 GENERA TOR WIRING DIGRAM Figure 38. Generator Wiring Diagram (D A7000 SERIES)[...]
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Page 54
P A GE 54 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ENGINE WIRING DIGRAM Figure 39. Engine Wiring Diagram[...]
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Page 55
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 55 TROUBLESHOOTING (ENGINE AND GENERA TOR) T able 9. Engine and Generator T roubleshooting SYMPT OM POSSIBLE PROBLEM SOLUTION Engine f ails to star t and star ter does not rotate. Dead Batter y? Replace Batter y . Def ective Starter Switch? Replace Swit[...]
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Page 56
P A GE 56 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TROUBLESHOOTING (ENGINE AND GENERA TOR) T able 9. Engine and Generator T roubleshooting (Contin ued) SYMPT OM POSSIBLE PROBLEM SOLUTION Engine star ts and "Idle Control Switch" is in OFF position. Engine speed rises and batter y discharges t[...]
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Page 57
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 57 T able 10. Engine T roubleshooting SYMPT OM POSSIBLE PROBLEM SOLUTION Engine does not star t. No fuel? Replenish fuel. Air in the fuel system? Bleed system. W ater in the fuel system? Remov e water from fuel tank. Fuel pipe clogged? Clean fuel pipe. [...]
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Page 58
P A GE 58 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) T able 10. Engine T roubleshooting (Contin ued) SYMPT OM POSSIBLE PROBLEM SOLUTION Engine re volution is not smooth Fuel fi lter clogged or dir ty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining[...]
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Page 59
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 59 NOTES[...]
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Page 60
P A GE 60 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ARTS[...]
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Page 61
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 61 SUGGESTED SP ARE P AR TS NO TICE P ar t numbers on this Suggested Spare P ar ts list may supersede/replace the par t numbers shown in the f ollowing par ts lists. D A7000 SERIES GENERA TORS WITH KUBO T A Z482-EB/Z482-E2B/ Z482-E3B DIESEL ENGINES 1 to[...]
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Page 62
P A GE 62 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) NAMEPLA TE AND DECALS ASSY . 36 3 IDLE C ON TRO L 00 0 0 0 H O UR S ON OFF WHISPERW ATT 7KW AC Model DA-7000SS 7000 W ATT DIESEL POWERED AC GENERA TOR STARTER SWITCH RU N HEAT START STOP H O UR M ETE R AC VOL TMETER AC CIRCUIT BREAKER 16 22 10 9 33 13[...]
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Page 63
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 63 NO . P ART NO . P ART NAME QTY . REMARKS 1 0800628504 DECAL: GROUND .............................................1................ S1123 2# 1630645004 DECAL: OIL DRAIN ...........................................1................ S1403 3# 1630647004 D[...]
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Page 64
P A GE 64 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) GENERA TOR ASSY .[...]
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Page 65
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 65 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 A5110100003 RO T OR ASSY . ...................................................1................ INCLUDES ITEMS W/# 1-1# A5116000103 FIELD ASSY . 1 1-2# 7871025004 RECTIFIER ASSY . 2 1-3# 04[...]
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Page 66
P A GE 66 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) CONTROL P ANEL ASSY .[...]
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Page 67
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 67 CONTROL P ANEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 A5225000303 CONTROL P ANEL 1 1 A5511302402 CONTROL P ANEL .............................................1................ DA7000SSA 2 0021805020 MACHINE SCREW 4 3 0601800258 AC V OL TMET[...]
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Page 68
P A GE 68 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ELECTRIC P ARTS ASSY .[...]
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Page 69
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 69 ELECTRIC P ARTS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 A5262500203 BRA CKET ELECTRIC P ARTS 1 2 0016906016 HEX HEAD BOL T 4 3 0601842463 RESIST OR, 30W 10 OHM 1 4 0027104012 MACHINE SCREW 2 5 0601823204 RECTIFIER, S5VB60 2 6 0027103020 MAC[...]
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Page 70
P A GE 70 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ENGINE AND RADIA TOR ASSY .[...]
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Page 71
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 71 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 A5925200004 ENGINE, Z482EB ........................ 1 ........D A7000SS 1 A5924200004 ENGINE, Z482E2BDGDE2 .......... 1 ........D A7000SS 1 A5924200094 ENGINE, Z482E3BDGDE2 ......[...]
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Page 72
P A GE 72 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ENGINE AND RADIA TOR ASSY .[...]
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Page 73
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 73 NO . P ART NO . P ART NAME QTY . REMARKS 26 0802011104 PLUG 2 27 0150000018 O-RING A P18 2 28 0016906016 HEX HEAD BOL T 4 29 D2322400004 HOSE JOINT 1 30 0199900550 DRAIN HOSE 1 31 0199900700 DRAIN HOSE 1 31 0199900500 DRAIN HOSE .....................[...]
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Page 74
P A GE 74 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) BA TTER Y ASSY .[...]
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Page 75
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 75 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0167103820 BA TTERY 1 2 1702202104 BA TTERY SHEET 1 3 D2345200004 BA TTER Y BAND 1 4 0805082704 BA TTER Y BOL T 2 5 0037806000 WING NUT 2 6 0040006000 WASHER, LOCK 2 7 0041206000 WASHER, FLA[...]
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Page 76
P A GE 76 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) MUFFLER ASSY .[...]
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Page 77
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 77 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 D2332100003 MUFFLER 1 2 0016908020 HEX. HEAD BOL T 4 3 D2335000003 EXHA UST PIPE 1 4 1526312371 GASKET ............................................................1................ REPLACES 15[...]
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Page 78
P A GE 78 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) FUEL T ANK ASSY .[...]
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Page 79
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 79 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 D2365000013 FUEL T ANK 1 1A 0810105800 CAP , FUEL T ANK 1 1B 0810105900 FUEL FIL TER 1 2 0602125033 FUEL GA UGE 1 3 D2365200004 T ANK BAND 2 4 0805003414 P AD , T ANK BANK 4 5 0016906016 HE[...]
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Page 80
P A GE 80 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) OIL FIL TER RETROFIT ASSY . 12 3 4 6 7 8 9 10 13 15 ID L E C O N T R O L 00 0 0 0 H O UR S O N O F F WHISPERWATT 7K W A C M odel D A -7000SS 7000 WATT DIESEL POWERED AC GENERATOR STARTER SWITCH R U N H E A T S T A RT S T O P H O U R M E T E R A C V O [...]
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Page 81
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 81 OIL FIL TER RETROFIT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 3 148002003 AD APTER FIL TER 1 4 010601000 HOSE KIT 1 6 149149001 BRACKET ................................. 1 ............... INCLUDES ITEMS W/# 7# BOL T ...........................[...]
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Page 82
P A GE 82 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ENCLOSURE ASSY .[...]
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Page 83
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 83 ENCLOSURE ASSY . ORDER CODE CHART THE P ART NUMBER ABO VE INDICA TES DEF A UL T COLOR OF ORANGE. T O ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART NUMBER: MQW -WHITE Unit serial number may be required NO . P ART NO . P A[...]
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Page 84
P A GE 84 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) ENCLOSURE ASSY .[...]
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Page 85
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 85 ORDER CODE CHART THE P ART NUMBER ABO VE INDICA TES DEF A UL T COLOR OF ORANGE. T O ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART NUMBER: MQW -WHITE Unit serial number may be required NO . P ART NO . P ART NAME QTY . REM[...]
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Page 86
P A GE 86 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) RUBBER SEALS ASSY .[...]
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Page 87
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 87 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229400470 RUBBER SEAL 4 2 0229400760 RUBBER SEAL 2 3 0222900325 RUBBER SEAL 2 4 0222900125 RUBBER SEAL 4 5 0222600100 RUBBER SEAL 4 6 0228300600 RUBBER SEAL 1 7 0228300200 RUBBER SEAL 2 [...]
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Page 88
P A GE 88 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — CRANKCASE ASSY .[...]
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Page 89
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 89 KUBOT A Z482-EB/E2B/E3B ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685301012 COMP . CRANKCASE, Z482-EB ........................1................ INCLUDES ITEMS W/$ 010 1685301017 COMP . CRANKCASE, Z482-[...]
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Page 90
P A GE 90 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — OIL PUMP ASSY .[...]
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Page 91
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 91 KUBOT A Z482-EB/E2B/E3B ENGINE — OIL PUMP ASSY . OIL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685135010 OIL PUMP ASSY . ...............................................1................ Z482-EB 010 1685135012 OIL PUMP ASSY . .......[...]
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Page 92
P A GE 92 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — OIL P AN ASSY .[...]
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Page 93
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 93 KUBOT A Z482-EB/E2B/E3B ENGINE — OIL P AN ASSY . OIL P AN ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1756101505 COMP . OIL P AN 1 020 0112360814 BOL T 1 030 0102350612 BOL T .................................................................[...]
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Page 94
P A GE 94 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — CYLINDER HEAD ASSY .[...]
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Page 95
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 95 KUBOT A Z482-EB/E2B/E3B ENG. — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1522101750 HOOK, ENGINE 2 020 0112360816 BOL T ..................................................................2................[...]
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Page 96
P A GE 96 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — GEAR CASE ASSY .[...]
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Page 97
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 97 KUBOT A Z482-EB/E2B/E3B ENGINE — GEAR CASE ASSY . GEAR CASE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1687504024 COMP . CASE, GEAR, Z482EB, Z482E2B .........1................ INCLUDES ITEMS W/# 010 1E05104024 COMP . CASE, GEAR, Z482E3B ..[...]
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Page 98
P A GE 98 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — HEAD COVER ASSY .[...]
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Page 99
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 99 KUBOT A Z482-EB/E2B/E3B ENGINE — HEAD COVER ASSY . HEAD CO VER ASSY . (Z482-EB) NO . P ART NO . P ART NAME QTY . REMARKS 010 1588105550 JOINT , BREA THER PIPE 1 020 1584105140 PLA TE, BREA THER ELEMENT 1 030 1584105150 PLA TE, BREA THER ELEMENT 1 0[...]
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Page 100
P A GE 100 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — HEAD COVER ASSY .[...]
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Page 101
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 101 KUBOT A Z482-EB/E2B/E3B ENGINE — HEAD COVER ASSY . HEAD CO VER ASSY . (Z482-E2B/Z482-E3B) NO . P ART NO . P ART NAME QTY . REMARKS 010 1G95714503 CO VER CYLINDER HEAD , Z482-E2B ..............1................ INCLUDES ITEMS W/# 010 1G95714504 CO [...]
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Page 102
P A GE 102 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — OIL FIL TER ASSY .[...]
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Page 103
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 103 KUBOT A Z482-EB/E2B/E3B ENGINE — OIL FIL TER ASSY . OIL FIL TER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 7000015241 CARTRIDGE, OIL FIL TER, Z482-EB .................1................ REPLACES P/N 1585399170 010 1585332430 CARTRIDGE, OIL[...]
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Page 104
P A GE 104 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — DIPSTICK AND GUIDE ASSY .[...]
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Page 105
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 105 KUBOT A Z482-EB/E2B/E3B ENG. — DIPSTICK AND GUIDE ASSY . DIPSTICK AND GUIDE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685136410 GA UGE, OIL ......................................................1................ Z482-EB 010 1G30436410 G[...]
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Page 106
P A GE 106 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — MAIN BEARING CASE ASSY .[...]
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Page 107
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 107 KUBOT A Z482-EB/E2B/E3B ENG. — MAIN BEARING CASE ASSY . MAIN BEARING CASE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685104092 ASSY . CASE, MAIN BEARING, Z482-EB/E2B ..1................ INCLUDES ITEMS W/@ 010 1685107090 ASSY . CASE, MAIN[...]
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Page 108
P A GE 108 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — CAMSHAFT AND IDLE GEAR ASSY .[...]
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Page 109
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 109 KUBOT A Z482-EB/E2B/E3B ENGINE — CAMSHAFT AND IDLE GEAR ASSY . CAMSHAFT AND IDLE GEAR SHAFT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685115550 T APPET .............................................................4................ Z482-[...]
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Page 110
P A GE 110 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — PISTON AND CRANKSHAFT ASSY .[...]
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Page 111
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 111 KUBOT A Z482-EB/E2B/E3B ENG. — PISTON AND CRANKSHAFT ASSY . PIST ON AND CRANKSHAFT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685121112 PIST ON STD ...................................................2................ Z482-EB AND Z482-E2B[...]
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Page 112
P A GE 112 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — FL YWHEEL ASSY .[...]
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Page 113
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 113 KUBOT A Z482-EB/E2B/E3B ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685125010 COMP . FL YWHEEL, Z482-EB ............................1................ INCLUDES ITEMS W/# 010 1685125015 COMP . FL YWHEEL, [...]
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Page 114
P A GE 114 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — FUEL CAMSHAFT & GOV . SHAFT ASSY .[...]
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Page 115
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 115 KUBOT A Z482-EB/E2B/E3B ENG. — FUEL CAMSHAFT & GOV . SHAFT ASSY . FUEL CAMSHAFT AND GO VERNOR SHAFT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685116020 CAMSHAFT ASSY ., FUEL, Z482-EB/E2B .........1................ INCLUDES ITEMS W/#[...]
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Page 116
P A GE 116 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — ENG. STOP LEVER ASSY .[...]
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Page 117
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 117 KUBOT A Z482-EB/E2B/E3B ENG. — ENG. STOP LEVER ASSY . ENGINE ST OP LEVER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584154092 ASSY . APP ARA TUS, IDLE .................................1................ INCLUDES ITEMS W/# 020# 1584154100 [...]
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Page 118
P A GE 118 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — STOP SOLENOID ASSY .[...]
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Page 119
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 119 KUBOT A Z482-EB/E2B/E3B ENG. — STOP SOLENOID ASSY . ST OP SOLENOID ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685160010 SOLENOID , ST OP .............................................1................ Z482-EB 010 1685160013 SOLENOID , ST [...]
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Page 120
P A GE 120 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — INJECTION PUMP ASSY .[...]
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Page 121
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 121 KUBOT A Z482-EB/E2B/E3B ENG. — INJECTION PUMP ASSY . INJECTION PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1600151010 PUMP ASSY ., INJECTION ................................1................ INCLUDES ITEMS W/% 020 1600152090 SHIM, INJ[...]
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Page 122
P A GE 122 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z 482-EB ENGINE—INJECTION PUMP COMPONENTS ASSY .[...]
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Page 123
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 123 KUBOT A Z 482-EB ENGINE—INJECTION PUMP COMPONENTS ASSY . INJECTION PUMP COMPONENTS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1600151010 INJECTION PUMP ASSY ., Z482-EB .................1................ INCLUDES ITEMS W/# 010 1754851010 I[...]
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Page 124
P A GE 124 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — SPEED CONTROL PLA TE ASSY .[...]
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Page 125
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 125 KUBOT A Z482-EB/E2B/E3B ENG. — SPEED CONTROL PLA TE ASSY . SPEED CONTROL PLA TE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584157110 PLA TE, SPEED CONTROL ...............................1................ Z482-EB 010% 1584157112 PLA TE, S[...]
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Page 126
P A GE 126 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — NOZZLE HOLDER AND GLOW ASSY .[...]
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Page 127
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 127 KUBOT A Z482-EB/E2B/E3B ENG. — NOZZLE HOLDER AND GLOW ASSY . NOZZLE HOLDER AND GLO W PLUG ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1585242502 PIPE ASSY ., O VER FLOW 1 020 1584142500 PIPE ASSY ., O VER FLOW .............................[...]
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Page 128
P A GE 128 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — NOZZLE HOLDER ASSY .[...]
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Page 129
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 129 KUBOT A Z482-EB/E2B/E3B ENGINE — NOZZLE HOLDER ASSY . NOZZLE HOLDER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 10 1600153000 ASSY . HOLDER, NOZZLE ................................................ 2 .................. INCLUDES ITEMS W/ % 20% 1[...]
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Page 130
P A GE 130 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — FORK LEVER ASSY .[...]
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Page 131
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 131 KUBOT A Z482-EB/E2B/E3B ENGINE — FORK LEVER ASSY . FORK LEVER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1685156480 SPRING, ST ART 1 020 1946156410 SPRING, GO VERNOR 1 030 1754856054 LEVER, FORK ASSY . ....................................[...]
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Page 132
P A GE 132 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — FUEL FIL TER ASSY .[...]
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Page 133
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 133 KUBOT A Z482-EB/E2B/E3B ENGINE — FUEL FIL TER ASSY . FUEL FIL TER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1553143010 FIL TER, FUEL ASSY . .........................................1................ INCLUDES ITEMS W/$ ...................[...]
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Page 134
P A GE 134 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE—FUEL PUMP ASSY .[...]
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Page 135
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 135 KUBOT A Z482-EB/E2B/E3B ENGINE—FUEL PUMP ASSY . FUEL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1582152030 FUEL PUMP ASSY . 1 020 1626452140 GASKET , FUEL PUMP 1 030 0102350616 BOL T 2[...]
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Page 136
P A GE 136 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — DYNAMO & PULLEY ASSY .[...]
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Page 137
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 137 KUBOT A Z482-EB/E2B/E3B ENGINE — DYNAMO & PULLEY ASSY . D YNAMO AND PULLEY ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1753164010 D YNAMO ASSY . ................................................1................ Z482-EB 010 1753164012 D[...]
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Page 138
P A GE 138 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — DYNAMO ASSY .[...]
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Page 139
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 139 KUBOT A Z482-EB/E2B/E3B ENGINE — DYNAMO ASSY . D YNAMO ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1753164010 D YNAMO ASSY . , Z482-EB ........... 1 ........................ INCLUDES ITEMS W/% 010 1753164012 D YNAMO ASSY . , Z482-E2B/E3B .[...]
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Page 140
P A GE 140 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — ST AR TER ASSY .[...]
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Page 141
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 141 KUBOT A Z482-EB/E2B/E3B ENGINE — ST AR TER ASSY . ST AR TER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1983763010 ST ARTER ASSY . 12V , 0.8KW 1 020 0112350825 BOL T 2[...]
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Page 142
P A GE 142 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — ST ARTER COMP . ASSY .[...]
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Page 143
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 143 KUBOT A Z482-EB/E2B/E3B ENGINE — ST ARTER COMP . ASSY . ST AR TER COMPONENTS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1983763010 ST ARTER ASSY . ................................................1................ INCLUDES ITEMS W/@ 020@ 1[...]
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Page 144
P A GE 144 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB ENGINE — OIL SWITCH ASSY .[...]
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Page 145
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 145 KUBOT A Z482-EB ENGINE — OIL SWITCH ASSY . OIL SWITCH ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584139010 SWITCH, OIL .....................................................1................ Z482-EB 010 1584139013 SWITCH, OIL ............[...]
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Page 146
P A GE 146 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER FLANGE & THERM. ASSY .[...]
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Page 147
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 147 KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER FLANGE & THERM. ASSY . W A TER FLANGE AND THERMOST A T ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1687572700 COMP . FLANGE, W A TER, Z482-EB ..................1................ INCLUDES ITEMS W[...]
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Page 148
P A GE 148 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER PUMP ASSY .[...]
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Page 149
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 149 KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER PUMP ASSY . W A TER PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1988373030 W A TER PUMP ASSY . ........................................1................ INCLUDES ITEMS W/@ 020@ 1585273520 FLANG[...]
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Page 150
P A GE 150 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER PIPE ASSY .[...]
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Page 151
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 151 KUBOT A Z482-EB/E2B/E3B ENGINE — W A TER PIPE ASSY . W A TER PIPE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584172860 PIPE, W A TER 1 020 1588172870 PIPE, W A TER 1 030 1584191510 STUD 1 040 0275150060 NUT , FLANGE 1 050 0931889030 CLAM[...]
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Page 152
P A GE 152 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — F AN ASSY .[...]
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Page 153
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 153 KUBOT A Z482-EB/E2B/E3B ENGINE — F AN ASSY . F AN ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1586774112 F AN 1 020 1584174250 PULLEY , F AN 1 030 0175450610 BOL T , FLANGE 4[...]
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Page 154
P A GE 154 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — V AL VE AND ROCKER ARM ASSY .[...]
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Page 155
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 155 KUBOT A Z482-EB/E2B/E3B ENG. — V AL VE AND ROCKER ARM ASSY . V AL VE AND ROCKER ARM ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1460113110 V AL VE, INLET 2 020 1460113120 V AL VE, EXHA UST 2 030 1460113240 SPRING, V AL VE 4 040 1460113330 [...]
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Page 156
P A GE 156 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — INLET MANIFOLD ASSY .[...]
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Page 157
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 157 KUBOT A Z482-EB/E2B/E3B ENGINE — INLET MANIFOLD ASSY . INLET MANIFOLD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584111770 MANIFOLD , INLET ASSY ., Z482-EB .................1................ INCLUDES ITEMS W/% 010A 1G95711771 MANIFOLD , [...]
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Page 158
P A GE 158 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — EXHAUST MANIFOLD ASSY .[...]
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Page 159
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 159 KUBOT A Z482-EB/E2B/E3B ENGINE — EXHAUST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1584112313 MANIFOLD , EXHA UST 1 020 1584112360 GASKET 1 030 0175950616 BOL T , UBS 2 040 0151350618 STUD 2 050 02756500[...]
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Page 160
P A GE 160 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENG. — GLOW PLUG/LAMP AND TIMER ASSY .[...]
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Page 161
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 161 GLO W PLUG/LAMP AND TIMER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1569465990 TIMER, GLOW LAMP 1 KUBOT A Z482-EB/E2B/E3B ENG. — GLOW PLUG/LAMP AND TIMER ASSY .[...]
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Page 162
P A GE 162 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — ST AR TER SWITCH ASSY .[...]
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Page 163
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 163 KUBOT A Z482-EB/E2B/E3B ENGINE — ST AR TER SWITCH ASSY . ST AR TER SWITCH ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 3741059110 ST ARTER SWITCH ASSY . .................................1................ INCLUDES ITEMS W/% 020% 3741055180 C[...]
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Page 164
P A GE 164 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — AIR CLEANER ASSY .[...]
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Page 165
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 165 KUBOT A Z482-EB/E2B/E3B ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 010 1556211010 AIR CLEANER ASSY . ........................................1................ INCLUDES ITEMS W/@ 020@ 155451115 BOD Y , A[...]
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Page 166
P A GE 166 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — ACCESSORIES[...]
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Page 167
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 167 KUBOT A Z482-EB/E2B/E3B ENGINE — ACCESSORIES A CCESSORIES NO . P ART NO . P ART NAME QTY . REMARKS 010 1747260604 EMERGENCY UNIT 1 020 1584464600 COMP . REGULA TOR .........................................1................ REPLA CES P/N 1518164602[...]
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Page 168
P A GE 168 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) KUBOT A Z482-EB/E2B/E3B ENGINE — PISTON KIT (OPTION)[...]
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Page 169
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 169 PIST ON KIT (OPTION) NO . P ART NO . P ART NAME QTY . REMARKS 010 1685321002 KIT , PIST ON, Z482-E2B/E3B.............................1................ INCLUDES ITEMS W/% 020% 1685121114 PIST ON 1 030% 1685321050 ASSY . PISTON RING 1 040% 1526121330 [...]
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Page 170
P A GE 170 — D A7000 SERIES GENERA T ORS• OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be ship ped co llect or prepaid with th e charg es adde d to the invoice. All shipment s are F .O .B. poi[...]
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Page 171
D A7000 SERIES GENERA T ORS • OPERA TION AND P ARTS MANU AL — REV . #5 (01/20/11) — P A GE 171 NOTES[...]
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Page 172
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]