Français dropdown-ico

Multiquip DCA-60SS12 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Multiquip DCA-60SS12. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Multiquip DCA-60SS12 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Multiquip DCA-60SS12 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Multiquip DCA-60SS12 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Multiquip DCA-60SS12
- nom du fabricant et année de fabrication Multiquip DCA-60SS12
- instructions d'utilisation, de réglage et d’entretien de l'équipement Multiquip DCA-60SS12
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Multiquip DCA-60SS12 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Multiquip DCA-60SS12 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Multiquip en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Multiquip DCA-60SS12, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip DCA-60SS12, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Multiquip DCA-60SS12. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]

  • Page 2

    P A GE 2 — DCA-60SSI2 — P AR TS AND OPERA TION MANU AL — REV . #3 (09/15/01)[...]

  • Page 3

    DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER SER [...]

  • Page 4

    P A GE 4 — DCA-60SSI2 — P AR TS AND OPERA TION MANU AL — REV . #3 (09/15/01) T ABLE OF CONTENTS Here's How T o Get Help ........................................... 3 T a ble Of Contents .................................................... 4 P ar ts Order ing Procedures ...................................... 5 Rules for Safe Operation ...[...]

  • Page 5

    DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight shipped by an y other ca[...]

  • Page 6

    P A GE 6 — DCA-60SSI2 — P AR TS AND OPERA TION MANU AL — REV . #3 (09/15/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Nev er oper ate the gener[...]

  • Page 7

    DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 7 R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and/ or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. Never use damaged or worn[...]

  • Page 8

    P A GE 8 — DCA-60SSI2 — P AR TS AND OPERA TION MANU AL — REV . #3 (09/15/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Alw[...]

  • Page 9

    DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 9 T ranspor ting ■ Alw a ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alw a ys tie-down the gener ator dur ing transpor tation by securing the generator . ■[...]

  • Page 10

    P A GE 10 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) T o reduce the possibility of an accident while transpor ting the generator on pub lic roads, alw a ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound. The fol[...]

  • Page 11

    DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 11 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The service and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en- sure safe tow[...]

  • Page 12

    P A GE 12 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&q[...]

  • Page 13

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 X 2[...]

  • Page 14

    P A GE 14 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSIU — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allo w the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the brake[...]

  • Page 15

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 15 DCA-60SSIU — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brak es can be adjusted in the same manner as elect[...]

  • Page 16

    P A GE 16 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify a[...]

  • Page 17

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACKLE BOLT SPRI[...]

  • Page 18

    P A GE 18 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER ’ S SEA T DCA-60SSIU — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? s t[...]

  • Page 20

    P A GE 20 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R o t l l u P s e k a r B r o s e k a r B k a e[...]

  • Page 21

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 21 DCA-60SSI2 — GENERA T OR DECALS The DCA -100SSJU generator is wquipped with a n umber of saf ety decals. These decals are pro vided f or oper ator safety and maintenance inf or mation. The illustration below and on the preceding pages show the decals as the y appear on t[...]

  • Page 22

    P A GE 22 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — GENERA T OR DECALS[...]

  • Page 23

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 23 DCA-60SSI2 — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o M2 I S S 0 6 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g[...]

  • Page 24

    P A GE 24 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — GENERAL INFORMA TION DCA-60SSI2 F AMILIARIZA TION Generator The MQ P ow er Model DCA-60SSI2 is a 48 kW gener gener gener gener gener ator ator ator ator ator that is designed as a high quality por table (requires a tr ailer f or transpor t) power sourc[...]

  • Page 25

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 25 DCA-60SSI2 — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 26

    P A GE 26 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 7. Dimensions[...]

  • Page 27

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — CONTR OL P ANEL Figure 8. Control Panel[...]

  • Page 29

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 29 DCA-60SSI2 — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-60SSI2 " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). [...]

  • Page 30

    P A GE 30 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — ENGINE OPERA TING P ANEL Figure 9. Engine Operating Panel[...]

  • Page 31

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-60SSI2 " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 9). 1 . Oil Pressure Gauge – Normal operation should be ab[...]

  • Page 32

    P A GE 32 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSIU — OUTPUT TERMINAL P ANEL Output Terminal Panel The output control panel is located on the rear (control panel) end of the generator. The UNV lugs are protected by a face plate cover that can be secured in the close position by a pad lock. 120 Volt Recept[...]

  • Page 33

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 33 DCA-60SSIU — OUTPUT TERMINAL V OL T A GE SELECTION DCA-60SSIU Legs O and Ground are considered Bonded Grounds. NO TE Figure 12. Output Panel Location[...]

  • Page 34

    P A GE 34 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) e l b a l i a v A e g a t l o V . 8 e l b a T e s a h P 3 ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1T L O V 7 2 1T L O V 9 3 1T L O V 0 4 2T L O V [...]

  • Page 35

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 35 Receptacle Use When the UVW O ter minals are providing po wer , the recep- tacle power availability will decrease. Ho w T o Read The Output T erminal Gauges. The gauges (Figure 15 and 17) and change-over switches on the control panel DO NO T eff ect the generator output. T[...]

  • Page 36

    P A GE 36 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘ single phase 240/120 ’ and using single phase 120 volts, the generator will provide three legs available with 100 amps each on three different circuits (Figure 18). 480/240V Har d Wire Hoo[...]

  • Page 37

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 37 V oltage Selector Switch- 3 Phase 480/277V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 480/277V ’ position. 3 Phase, 480V , 440V , or 416 V olt This setting can provide 3-phase power at 480, 440, or [...]

  • Page 38

    P A GE 38 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) V oltage Selector Switc h- 3 Phase 240/139V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 240/139V ’ position. 3 Phase, 240V , 220V , or 208 V olt This setting can provide 3-phase power at 240, 2[...]

  • Page 39

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 39 V oltage Selector Switc h- Single Phase 240/120V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ single phase 240/120V ’ posi- tion. Single Phase, 240 V olt This setting can provide single phase power at 240 vol[...]

  • Page 40

    P A GE 40 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) CAUTION : An electric shock may happen when vibrators are used. P a y close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock. Generator Grounding T o guard against electr ical shock and p[...]

  • Page 41

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 41 Figure 32. T ypical Generator Gr ounding Application DCA-60SSI2 — INST ALLA TION[...]

  • Page 42

    P A GE 42 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) General Inspection Prior to Operation The DCA-60SSI2 generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Ho w e v er , be sure to chec k f or damaged par ts or components , or loose nuts and bolts, which could have occurred in[...]

  • Page 43

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintained [...]

  • Page 44

    P A GE 44 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSIU — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab le 12. f or engine, r adiator , and reser ve tank coolant cap[...]

  • Page 45

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 45 DCA-60SSIU — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cab les (Figure 35) are proper ly connected to the batter y ter minals as sho wn below . The RED RED RED RED RED cab le is connected to the positiv e ter minal of the batter y , and the BLA [...]

  • Page 46

    P A GE 46 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , t[...]

  • Page 47

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le v el must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the crankcase [...]

  • Page 48

    P A GE 48 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) 10 . The generator's frequency meter (Figure 45) displays the 60 cycle output frequency in HERTZ . Figure 46. V oltage Meter (V olts) 11 . The generator's voltage meter (Figure 46) displays the 120 V A C in VO L T S . If the v oltage is not within the speci[...]

  • Page 49

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 49 A 0 40 60 75 20 Figure 48. Ammeter (No Load) Figure 47. V oltage Adjust Control Knob 12. The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator[...]

  • Page 50

    P A GE 50 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) 1. T o stop the engine in the e v ent of an emergency , s witch the MAIN, GFCI and LO AD circuit breakers to ‘ OFF ’ position. 2. T ur n the ke y s witch to ‘ ST OP ’ . EMERGENCY ST OP ENGINE SHUTDO WN T o shutdown the generator , use the f ollo wing procedur[...]

  • Page 51

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 51 NO TE P A GE[...]

  • Page 52

    P A GE 52 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSIU — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine Side (Refer to the[...]

  • Page 53

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 53 DCA-60SSIU — MAINTENANCE CAUTION : Allow engine to cool when flushing out radiator . Flushing the r adiator while hot will damage radiator . Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compresse[...]

  • Page 54

    P A GE 54 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSIU — MAINTENANCE Figure 58. V alve Adjustment V alve Clearance Check 1. In order to br ing No . 1 or No . 4 cylinder to top dead center in the compression stroke, align the notched line on the crank pulle y with TDC mar k on the timing gear case cov er . 2.[...]

  • Page 55

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 55 Generator Storage For storage of the generator for over 30 days, the following is required: y Fill the fuel tank completely . y Completely drain the oil from the crankcase and refill with fresh oil. y Clean all e xternal par ts of the generator with a cloth. y Cover the ge[...]

  • Page 56

    P A GE 56 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — GENERA T OR WIRING DIA GRAM[...]

  • Page 57

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 57 DCA-60SSI2 — ENGINE WIRING DIA GRAM[...]

  • Page 58

    P A GE 58 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 16). If the problem[...]

  • Page 59

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 59 DCA-60SSI2 — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t[...]

  • Page 60

    P A GE 60 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A . r e t e m t l o v a g n i s u e g a t l o v t u p t u o k c e h C ? e[...]

  • Page 61

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 61 NO TE P A GE[...]

  • Page 62

    P A GE 62 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used. Model Number- Where indicated, this shows that t[...]

  • Page 63

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 63 DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 W/ISUZU 6BG1 DIESEL ENGINE W/ISUZU 6BG1 DIESEL ENGINE W/ISUZU 6BG1 DIESEL ENGINE W/ISUZU 6BG1 DIESEL ENGINE W/ISUZU 6BG1 DIESEL ENGINE 1 1 1 1 1 T T T T T O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS DCA-60SSI2 ?[...]

  • Page 64

    P A GE 64 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 65

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- GENERA T OR ASSY . GENERA T OR ASSY . 1 8081000302 ROT O R ASSY . ................................ 1 ........... UP T O S/N3621172 1 8081000312 ROT O R ASSY . ................................ 1 ........... FROM S/N3621173~[...]

  • Page 66

    P A GE 66 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 67

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 67 1 9 8041331014 C O VER, END BRA CKET 1 2 0 0105050616 HEX. HEAD BOL T ........................... 8 ........... REPLACES 0017106012 2 1 8001333003 C O VER, END BRA CKET 1 2 2 0010106030 HEX. HEAD BOL T 2 2 3 0040006000 LOCK W ASHER 2 2 4 952404470 PLAIN W ASHER ...........[...]

  • Page 68

    P A GE 68 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 69

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 69 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 1 8081812502 CONTR OL BO X ............................................ 1 ....... UP T O S/N3646800 B4214000002 CONTR OL BO X ............................................ 1 .......[...]

  • Page 70

    P A GE 70 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 71

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 71 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 3 0 3331824003 S T OPPER, CONTR OL P ANEL 1 3 1 0027105016 MACHINE SCREW 2 0030005000 HEX. NUT 2 3 2 0805001304 SET SCREW ................................................. 2 ......[...]

  • Page 72

    P A GE 72 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 73

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 73 DCA-60SSI2 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 0602000100 ENGINE ........................................... 1 ......... ISUZU 6BD1; UP T O S/N3656070 B4924200114 ENGINE ...........................................[...]

  • Page 74

    P A GE 74 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 75

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 75 DCA-60SSI2 ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . 2 8 74522051104 DRIAN JOINT 1 2 9 0805013704 P A CKING, OIL P AN SIDE 1 3 0 0805014204 P A CKING 1 3 1 3362054104 JOINT BOL T 1 3 2 3362051003 DRIAN GOINT 1 3 3 0802024004 P A CKING 1 3 4 0802010204 PLUG1[...]

  • Page 76

    P A GE 76 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ENGINE OPERA TING P ANEL ASSY . DCA-60SSI2 --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 77

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 77 ENGINE OPERA TING P ANEL ASSY . DCA-60SSI2 --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 7452111103 O P E R A TING P ANEL 1 2 7452142014 SLIDE BAR 1 3 0601840190 KNOB ............................................... 1 ......... REPLACES 080501290[...]

  • Page 78

    P A GE 78 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ENGINE OPERA TING P ANEL ASSY . DCA-60SSI2 --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 79

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 79 3 6 0602180108 BALL JOINT 1 3 7 020106050 HEX. NUT ........................................ 3 ......... REPLACES 0030006000 3 8 952404470 PLAIN W ASHER .............................. 1 ......... REPLACES 0041206000 3 9 8111860103 SET BO ARD , OUPUT TERMINAL 1 4 0 080183020[...]

  • Page 80

    P A GE 80 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 81

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 81 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0168409541 B A TTER Y ......................................... 2 ......... 95E41R 2 0805003904 BA TTER Y SHEET 2 3 0805004004 BA TTER Y BAND 2 4 0805002904 BA TTER Y BOL T 4 5 03110816[...]

  • Page 82

    P A GE 82 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 83

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 83 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- MUFFLER ASSY . MUFFLER ASSY . 1 8082330303 EXHA UST PIPE 1 2 1141450690 G A S K E T .......................................... 1 ......... REPLACES 9221160010 3 9091103100 HEX. NUT ........................................ [...]

  • Page 84

    P A GE 84 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 85

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 85 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 7455510303 FUEL T ANK 1 1- 1 0810105004 C A P , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0193100255 FUEL GA UGE HOSE 1 1- 4 0605515079 HOSE BAND 2 2 7455523304 T ANK BAND 2 3 0[...]

  • Page 86

    P A GE 86 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WH[...]

  • Page 87

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 87 NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . 1 7455111112 BASE 1 2 7455116004 FLOOR P ANLE 1 3 0017108020 HEX. HEAD BOL T 1 2 4 7455116504 CO VE R 1 5 0017108020 HEX.HEAD BOL T 2 6 7455121012 FRONT FRAME .............................[...]

  • Page 88

    P A GE 88 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WH[...]

  • Page 89

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 89 ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 27 0010108040 HEX. HEAD BOL T 8 0040008000 LOCK W ASHER 8 0041208000 PLAIN W ASHER 8 28 7455143113 DOOR, REAR FRAME ......................... 1 ............ UP T O S/N3656070 B4444200203 D[...]

  • Page 90

    P A GE 90 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . UP T O S/N3656070[...]

  • Page 91

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 91 ENCLOSURE ASSY . DCA-60SSI2 --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 43 0845028203 HINGE .................................................. 4 ............ UP T O S/N3656070 0845046904 HINGE .................................................. 4 ............ S[...]

  • Page 92

    P A GE 92 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

  • Page 93

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 93 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . UP T O S/N3656070 57 7455104104 RUBBER SEAL 2 58 7455104204 RUBBER SEAL 2 59 7455104304 RUBBER SEAL 3 60 7455104404 RUBBER SEAL 1 61 7455104514 RUBBER SEAL 1 62 7455104614 RUBBER SEA[...]

  • Page 94

    P A GE 94 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) DCA-60SSI2 --- DECALS DECAL ASSY .[...]

  • Page 95

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 95 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSI2 --- DECALS DECAL ASSY . 1 B9521100504 DECAL; CA UTION ....................................................... 1 ....... B92110050 2 B4551005902 DECAL; CONTROL P ANEL ........................................ 1 ....... B45100590[...]

  • Page 96

    P A GE 96 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) CYLINDER HEAD CO VER ASSY . ISUZU 6BG1 — CYLINDER HEAD CO VER ASSY .[...]

  • Page 97

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 97 ISUZU 6BG1 — CYLINDER HEAD CO VER ASSY . EA1013 CYLINDER HEAD CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1111803500 CYLINDER HEAD CO VER 1 2 7 9111790300 G A S K E T 4 6 8 9111791050 CAP NUT W ASHER 4 6 9 1111730550 G A S K E T 1 7 5 8943401920 NU T 4[...]

  • Page 98

    P A GE 98 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 99

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 99 ISUZU 6BG1 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1111106142 CYLINDER HEAD ASSY . .................. 1 ........ INCL. ITEMS W/* 2 1111411960 G A S K E T 1 4* 5117210010 V A L V E GUIDE 1 2 5A * 1117150540 INLET SEA T 6 5B * 1[...]

  • Page 100

    P A GE 100 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 101

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 101 ISUZU 6BG1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1112103408 CYLINDER BLOCK 1 .......... INCL. ITEMS W/* 2 1878116900 LINER, GRADE=1 ................................................. 6 .......... UP T O DEC. 98; INCL. [...]

  • Page 102

    P A GE 102 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 103

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 103 ISUZU 6BG1 — CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS CYLINDER BLOCK ASSY . 113* 5112190140 C U P , OD=28 2 130* 5112570011 DOWEL 1 136 9112246021 BUSHING 1 137 1096800240 DRAIN COCK 1 162 9099147010 HOSE, L=900 S.B. L=10000 1 17 9 9095720080 GAS[...]

  • Page 104

    P A GE 104 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — OIL P AN AND LEVEL GA UGE ASSY . OIL P AN AND LEVEL GA UGE ASSY .[...]

  • Page 105

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 105 ISUZU 6BG1 — OIL P AN AND LEVEL GA UGE ASSY . OIL P AN AND LEVEL GA UGE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1113604421 OIL P AN ASSY . ............................................... 1 .......... INCL. ITEMS W/* 2 1117602000 GA UG E 1 5* 1096230570 G A S[...]

  • Page 106

    P A GE 106 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — CAMSHAFT AND V AL VE ASSY . CAMSHAFT AND V AL VE ASSY .[...]

  • Page 107

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 107 ISUZU 6BG1 — CAMSHAFT AND V AL VE ASSY . CAMSHAFT AND V AL VE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1125140050 CAMSHAFT 1 4 1125510830 V A L VE, INLET 6 5 1125520251 V A L VE, EXHA UST 6 7 9920614280 B O L T , M14X28 1 8 9098518503 W ASHER, ID=14.5 1 9 112[...]

  • Page 108

    P A GE 108 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — CRANKSHAFT , PIST ON AND FL YWHEEL ASSY . CRANKSHAFT , PIST ON AND FL YWHEEL ASSY .[...]

  • Page 109

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 109 ISUZU 6BG1 — CRANKSHAFT , PIST ON AND FL YWHEEL ASSY . CRANKSHAFT , PIST ON AND FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1123104480 CRANKSHAFT ............................ 1 ........ INCL. ITEMS W/* 7 1115100742 M E T A L K I T .........................[...]

  • Page 110

    P A GE 110 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — TIMING GEAR AND FL YWHEEL HOUSING ASSY . TIMING GEAR AND FL YWHEEL HOUSING ASSY .[...]

  • Page 111

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 111 ISUZU 6BG1 — TIMING GEAR AND FL YWHEEL HOUSING ASSY . TIMING GEAR AND FL YWHEEL HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5113110113 TIMING GEAR CASE 1 2 8943213304 FL YWHEEL HOUSING 1 3 2 8943706710 G A S K E T 1 3 5 1096254380 SEAL 1 3 6 0280808450 B[...]

  • Page 112

    P A GE 112 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — INLET MANIFOLD ASSY . INLET MANIFOLD ASSY .[...]

  • Page 113

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 113 ISUZU 6BG1 — INLET MANIFOLD ASSY . INLET MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1141121842 INLET MANIFOLD 1 7 1141150610 G A S K E T 1 10 A 1141150590 G A S K E T 1 10 B 1096370610 G A S K E T 1 1 3 0501408280 B O L T , M8X28 ......................[...]

  • Page 114

    P A GE 114 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — EXHA UST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY .[...]

  • Page 115

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 115 ISUZU 6BG1 — EXHA UST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A 9141412761 EXHA UST MANIFOLD 1 1 B 9141418030 EXHA UST MANIFOLD 1 2 C 1141451140 G ASKET ............................................. 6 ............. UP T O MA[...]

  • Page 116

    P A GE 116 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — VENTILA TION ASSY . VENTILA TION ASSY .[...]

  • Page 117

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 117 ISUZU 6BG1 — VENTILA TION ASSY . VENTILA TION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 3 1093607520 HOSE, L=240 1 2 4 1097070841 CLIP , ID=20 2 141 8941101110 DIAPHRA GM ASSY . 1 142 1143620020 CO VER 1 143 9934905100 SCREW , M5X10 P ANHEAD 6[...]

  • Page 118

    P A GE 118 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — W A TER PUMP AND CORROSION RESIST OR ASSY . W A TER PUMP AND CORROSION RESIST OR ASSY .[...]

  • Page 119

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 119 ISUZU 6BG1 — W A TER PUMP AND CORROSION RESIST OR ASSY . W A TER PUMP AND CORROSION RESIST OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1136500180 PUMP ASSY ........................ 1 ..................... INCL. ITEMS W/* 3 8943706610 G A S K E T 1 4* 18781125[...]

  • Page 120

    P A GE 120 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) THERMOST A T AND HOUSING ASSY . ISUZU 6BG1 — THERMOST A T AND HOUSING ASSY .[...]

  • Page 121

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 121 ISUZU 6BG1 — THERMOST A T AND HOUSING ASSY . THERMOST A T AND HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1137700700 THERMOST A T 1 2 5137160260 HOUSING 1 1 4 9096640050 PLUG, PT 3/4 1 1 7 5097040460 CLIP 2 2 8 9096620340 H E A TER PLUG, M25 1 44 A 02868[...]

  • Page 122

    P A GE 122 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — ENGINE W A TER PIPING ASSY . ENGINE W A TER PIPING ASSY .[...]

  • Page 123

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 123 ISUZU 6BG1 — ENGINE W A TER PIPING ASSY . ENGINE W A TER PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 13 2 8971380860 HOSE 1[...]

  • Page 124

    P A GE 124 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — F AN AND F AN BEL T ASSY . F AN AND F AN BEL T ASSY .[...]

  • Page 125

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 125 ISUZU 6BG1 — F AN AND F AN BEL T ASSY . F AN AND F AN BEL T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8944838971 F AN, D=550-7 BLO W 1 1 6 9091647080 PLAIN W ASHER 4 2 4 1090440730 B O L T 4 3 6 1136712260 B E L T , L=1246 2 PIECE SET 1 38 A 8944340750 S P A C[...]

  • Page 126

    P A GE 126 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY .[...]

  • Page 127

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 127 ISUZU 6BG1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1156032880 FUEL INJ. PUMP ASSY . ........... 1 ................ INCL. ITEMS W/* 2 0108108750 B O L T , M8X75 4 3 9091505080 LOCK W ASHER 7 4 A 9098519340 W ASHER 4 4 B [...]

  • Page 128

    P A GE 128 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — FUEL FIL TER AND BRA CKET ASSY . FUEL FIL TER AND BRACKET ASSY .[...]

  • Page 129

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 129 ISUZU 6BG1 — FUEL FIL TER AND BRA CKET ASSY . FUEL FIL TER AND BRACKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1132007011 FUEL FIL TER ASSY . ................. 1 ................ INiICL. ITEMS W/* 21* 1132121080 C O V ER 1 29* 1132600470 V A L V E 1 30* 1096[...]

  • Page 130

    P A GE 130 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY . FUEL PUMP AND PIPE ASSY .[...]

  • Page 131

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 131 ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY . FUEL PUMP AND PIPE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 107 1154142940 PIPE 1 108 1096750860 B O L T 1 110 1096300850 G A S K E T 2 111A 5097091030 CLIP , W/TUBE L=48 3 111C 5097091040 CLIP , W/OUT TUBE L=45 3 112 1096[...]

  • Page 132

    P A GE 132 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — OIL COOLER AND OIL FIL TER ASSY . OIL COOLER AND OIL FIL TER ASSY .[...]

  • Page 133

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 133 ISUZU 6BG1 — OIL COOLER AND OIL FIL TER ASSY . OIL COOLER AND OIL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 1878100752 OIL FIL TER ELEMENT ............. 1 ................ INCL. ITEMS W/% 76 A 9098009281 B OL TM10X145 2 76 B 0286810350 B O L T , M10X35[...]

  • Page 134

    P A GE 134 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY . OIL PUMP AND OIL STRAINER ASSY .[...]

  • Page 135

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 135 ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY . OIL PUMP AND OIL STRAINER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1131002770 O I L P U M P A S S Y . ...................... 1 ................. INCL. ITEMS W/* 2* 5131650040 S E A T 1 3* 9081140300 P I N 1 5* 509[...]

  • Page 136

    P A GE 136 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — OIL AND V A CUUM PIPING ASSY . OIL AND V A CUUM PIPING ASSY .[...]

  • Page 137

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 137 ISUZU 6BG1 — OIL AND V A CUUM PIPING ASSY . OIL AND V A CUUM PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5133112050 P I P E ....................................... 1 ................... INCL. ITEMS W/* 2 1096750770 B O L T , M10X21 1 3 7 5133111190 P I P [...]

  • Page 138

    P A GE 138 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — ELECTRICAL CONTR OL ASSY . ELECTRICAL CONTR OL ASSY .[...]

  • Page 139

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 139 ISUZU 6BG1 — ELECTRICAL CONTR OL ASSY . ELECTRICAL CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1811001911 S T A R TER ASSY . 1 2 1812003650 GENERA T OR ASSY . 1 7 9991104120 NUT 3 1 6 1090001331 B O L T , M14X135 1 1 7 9091605140 PLAIN W ASHER 1 1 8 909[...]

  • Page 140

    P A GE 140 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — ST ARTER COMP . ASSY . ST ARTER COMP . ASSY .[...]

  • Page 141

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 141 ISUZU 6BG1 — ST ARTER COMP . ASSY . ST ARTER COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1811293640 SEAL KIT ........................................ 1 .................. INCL. ITEMS W/1 2 1811230250 CASE .............................................. 1 .[...]

  • Page 142

    P A GE 142 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY .[...]

  • Page 143

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 143 ISUZU 6BG1 — AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1812142290 REAR CO VER 1 .................. INCL. ITEMS W/# 2 1812210720 ROTOR 1 3 T 1812292250 BEARING 1 3 U 8941730540 BEARING 1 5 1812170620 HOLDER 1 6# [...]

  • Page 144

    P A GE 144 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — INJ . PUMP COMP . ASSY . INJ . PUMP COMP . ASSY .[...]

  • Page 145

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 145 ISUZU 6BG1 — INJ . PUMP COMP . ASSY . I NJ . PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5156110250 HOUSING ............................................ 1 .................... INCL. ITEMS W/* 6 * 5156440170 HOLDER 6 7 * 1096230520 GASKET 6 8 * 515629[...]

  • Page 146

    P A GE 146 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — INJ . PUMP COMP . ASSY . INJ . PUMP COMP . ASSY .[...]

  • Page 147

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 147 ISUZU 6BG1 — INJ . PUMP COMP . ASSY . NJ . PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 157* 8941445880 GASKET 1 159 9812250470 RING 1 160 9884100660 SCREW 2 161 9812250430 GASKET 2 162 5156290150 SHIM ................................................. A[...]

  • Page 148

    P A GE 148 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 149

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 149 ISUZU 6BG1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 1157300480 G O VERNOR ASSY . .................... 1 ...................... INCL. ITEMS W/* 2 * 5157210040 HOUSING 1 3 * 5157290270 BO L T , M6X15 6 4 * 8913253970 PL[...]

  • Page 150

    P A GE 150 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 151

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 151 ISUZU 6BG1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 90 * 5157291230 SCREW 1 918* 8944278480 SPRING CAPSULE 1 93S* 9844100270 NU T 1 93T* 1157790580 NU T 1 93U* 1157790400 NU T 1 93V* 1157296890 NU T 1 94 * 1157795020 S[...]

  • Page 152

    P A GE 152 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — FEED PUMP ASSY . FEED PUMP ASSY .[...]

  • Page 153

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 153 ISUZU 6BG1 — FEED PUMP ASSY . FEED PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1157501620 PUMP ASSY . .................................. 1 .................. INCL. ITEMS W/* 2* 1157610060 PUMP 1 3* 1196230160 G A S K E T 1 4* 9813517020 V AL VE SPRING 2 5* [...]

  • Page 154

    P A GE 154 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — MISC. INJECTION PUMP ASSY . MISC . INJECTION PUMP ASSY .[...]

  • Page 155

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 155 ISUZU 6BG1 — MISC. INJECTION PUMP ASSY . MISC . INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 1197510490 BRACKET ................................. 1 ................ INCL. ITEM W/* 3* 9041010300 STUD 4 8 9091645100 PLAIN W ASHER 4 9 9091506100 LOCK [...]

  • Page 156

    P A GE 156 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — COUPLING ASSY , COUPLING ASSY .[...]

  • Page 157

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 157 ISUZU 6BG1 — COUPLING ASSY . COUPLING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5157810030 COUPLING 1 2 9096620070 B O L T 1 3 9884105020 NUT 1 4 1156192470 P L A T E 1 5 5156190480 W ASHER 1 2 7 1125240150 GEAR 1 3 0 8944575170 B O L T 6[...]

  • Page 158

    P A GE 158 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — W A TER SEDIMENTER ASSY . W A TER SEDIMENTER ASSY .[...]

  • Page 159

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 159 ISUZU 6BG1 — W A TER SEDIMENTER ASSY . W A TER SEDIMENTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1132008410 FUEL SEDIMENTER ................. 1 ................. INCL. ITEMS W/* 4* 5132120591 C O VER 1 5* 5096230700 G A SKET 1 7* 5132190200 PLUG 1 9* 509630[...]

  • Page 160

    P A GE 160 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) ISUZU 6BG1 — SWITCH AND RELA Y ASSY . SWITCH AND RELA Y ASSY .[...]

  • Page 161

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 161 ISUZU 6BG1 — SWITCH AND RELA Y ASSY . SWITCH AND RELA Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 1858886780 LABEL, ENGINE MAINT . 1 6 3 1823100080 SWITCH ASSY . 1 244 1823200010 BA TTER Y SWITCH 1 417 1825500732 EMERGENCY RELA Y 1S[...]

  • Page 162

    P A GE 162 — DCA-60SSI2 — P ARTS AND OPERA TION MANU AL — REV . #3 (09/15/01) P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip ’ s responsibility ceases when a signe[...]

  • Page 163

    DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01) — PAGE 163 NO TE P A GE[...]

  • Page 164

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]