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Re vision #1 (07/02/04) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL EM-900SD PLASTER/MOR T AR MIXER (HA TZ DIESEL ENGINE) OPERA TION & P AR TS MANUAL[...]
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P A GE 2 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) © COPYRIGHT 2004, MUL TIQUIP INC . Multiquip Inc, the MQ logo and the Essick logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 3 T ABLE OF CONTENTS Engine Hatz Engine Assembly ...................................... 38-39 T ransmission T ransmission Assembly ..................................... 40-41 T e r ms and Conditions Of Sale — P ar ts ................. 4 2 Specification and part [...]
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P A GE 4 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and other[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 5 Accidental Starting EM-900SDCE MIXER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS make sure the engine is tur ned OFF before servicing the engine or equipment. Respiratory Hazard AL W A YS wear approv ed respirator y protection. AL W A YS wear approved e ye and h[...]
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P A GE 6 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — OPERA TION AND SAFETY DECALS Machine Safety Decals The Multiquip EM-900SDCE mix er is equipped with a number of saf ety decals (see below and on the proceeding page). These decals are provided f or operator saf ety and maintenance inf [...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 7 EM-900SDCE MIXER — OPERA TION AND SAFETY DECALS[...]
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P A GE 8 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — SPECIFICA TIONS (NOISE AND VIBRA TION) E Th EC Declaration of Conformity In accordance with EN 45014:1998 Equipment Diesel po wered Mor tar/Plaster Mixer Model Name/Number EM-900SDCE In accordance with the following Directive(s): 98/37[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 9 EM-900SDCE MIXER — SPECIFICA TIONS In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. NO TE s n o i t a c i f i c e p S r e x i M E C D S 0 0 9 - M E . 1 e l b a T y[...]
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P A GE 10 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) The following safety guidelines should always be used when operating the EM-900SD CE mixer: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years [...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 11 GENERAL SAFETY ■ Stop the engine when leaving the mixer unattended. ■ Block the unit when leaving or when using on a slope. ■ Maintain this equipment in a safe operating condition at all times. ■ AL W A YS stop the engine before servicing, adding fuel a[...]
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P A GE 12 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — GENERAL INFORMA TION GENERAL Multiquip's EM-900SD CE series plaster and mortar mixer is shipped completely assembled and has been factory tested. The drum batch capacity of this mixer is betw een 6 and 7 bags using DIN 1164 size [...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 13 EM-900SDCE MIXER — ENGINE COMPONENTS INITIAL SER VICING The engine (Figure 1) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. 1[...]
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P A GE 14 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) 1. Engine Cover — Lift this cover to gain access to the engine compartment. 2. Clutch Engagement Lever — Push the clutch lever forward, toward the tow end of the mixer to engage clutch. Once the clutch is engaged the paddle shaft will begin to rotate.[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 15 EM-900SDCE MIXER — P ADDLE BLADE ADJUSTMENT B Figure 3 illustrates the paddle blade adjustment ( steel drum ). Figure 3. Paddle Blade Adjustment, Steel Drum[...]
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P A GE 16 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) FUEL 1 . Lift the fuel cap latch (Figure 1) located on top of the fuel tank, then look inside the tank and determine if the engine fuel is low . If fuel is lo w , fill with diesel fuel (Figure 4). EM-900SDCE MIXER — INSPECTION ENGINE OIL 1 . Remove the [...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 17 LUBRICANTS CLUTCH OIL 1 . Remove the clutch oil level plug (Figure 8). If oil begins to seep out as the plug is being removed, then it can be assumed that the clutch oil is at the proper operating level. 2. If oil does not seep out as the oil level plug is bein[...]
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P A GE 18 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) Figure 10. Starter Grip EM -900SDCE MIXER — INITIAL ST ART -UP This section is intended to assist the operator with the initial star t-up of the EM-900SDCE mix er . It is e xtremely impor tant that this section be read carefully before attempting to use[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 19 EM-900SDCE MIXER — MAINTENANCE The clutch reduction assembly has two separate compartments. Each of which must be filled with its proper lubricant and checked at regular intervals. The clutch compartment should be filled with a good grade of number 30 SAE eng[...]
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P A GE 20 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — MAINTENANCE Clutch Adjustment Mechanical 9 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 47.45-74.57 N-m (35-55 ft-[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 21 EM-900SDCE MIXER — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooti[...]
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P A GE 22 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — T OUBLESHOO TING (ENGINE/MIXER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action f ollowing the diagnosis based on the Mix er T[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 23 NO TE P A GE[...]
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P A GE 24 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) Ho w to read the mar ks and remar ks used in this par ts book. Section 1: Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indic[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 25 EM-900SDCE MIXER — SUGGESTED SP ARE P AR TS EM-900SDCE 1 T O 3 UNITS Qt y . P/ N Description 6 ............ 491010 ............ R UBBER LA TCH ASSY . 1 ............ EM200293 ...... P ADDLE ARM T O W SIDE 1 ............ EM200294 ...... P ADDLE ARM CENTER TO W [...]
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P A GE 26 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 27 EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 DCL212 DECAL: FORKLIFT (LEFT) 1 2 DCL213 DECAL: FORKLIFT (RIGHT) 1 3 DCL280 D E C A L : W ARNING, ST AND CLEAR OF DUMP HANDLE 1 4 513479 D E C A L : W ARNING, [...]
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P A GE 28 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 29 EM-900SDCE — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 DCL216 D E C A L : D ANGEROUS FUMES 1 2 DCL211 D E C A L : EYE PRO TECTION 1 3 DCL210 D E C A L : HEARING PR OTECTION 1 4 DCL224 DECAL: CLUTCH LEVER 1 5 DCL215[...]
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P A GE 30 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — MIXING DR UM ASSEMBL Y MIXING DR UM ASSY .[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 31 MIXING DR UM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 512990 P ADDLE SHAFT 1 2 EM963610 SCREW , HHCS 3/8 "NC X 1-1/4" G5 ................... 6 ......... REPLACES P/N 492375 3 EM201537 H A ND LE , DU MP 1 4 6109160 N U T , HEX 1/2" ........[...]
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P A GE 32 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) P ADDLE SHAFT ASSEMBL Y EM-900SDCE MIXER — P ADDLE SHAFT ASSEMBL Y[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 33 EM-900SDCE MIXER — P ADDLE SHAFT ASSEMBL Y ASSEMBL Y P ADDLE SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 512990 P ADDLE SHAFT 1 2 492584 N U T , LOCK 1/2" 6 3 EM200295 P ADDLE CAST , CENTER ENGINE END 1 4 510721 B 0 L T , 1/2 " X 6&quo[...]
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P A GE 34 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — CABINET ASSY . CABINET ASSEMBL Y[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 35 EM-900SDCE — CABINET ASSY . CABINET ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 513053 CABINET , ENGINE W/DECALS .................. 1 ........... INCLUDES ITEMS W/ * 2 490202 R UBBER PR OTECT OR 4 3 13287 LOCK NUT 8-32 ....................................[...]
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P A GE 36 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — FRAME ASSY . FRAME ASSY .[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 37 EM-900SDCE MIXER — FRAME ASSY . FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 514842 D R U M LA T CH 1 2 491692 C O TTER PIN 3/16" X 1-1/4" 1 3 530023 SPRING, COMPRESSION 1 4 507444 W ASHER, FLA T 3/4" 1 5 492584 N U T , HEX 1/2" 1[...]
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P A GE 38 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE MIXER — HA TZ ENGINE ASSY . HA TZ ENGINE ASSY .[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 39 EM-900SDCE MIXER — HA TZ ENGINE ASSY . HA TZ ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1B30 H A TZ DIESEL 6.8 HP 1 2 506257 U-BOL T 1 3 504322 W ASHER , FLA T 1/2" 1 4 492394 BO L T , 1/2" NC X 1-1/2" G5 1 5 513973 EXHAUST MOUNTING[...]
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P A GE 40 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) EM-900SDCE — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 41 EM-900SDCE — TRANSMISSION ASSY . TRANSMISSION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 # 2200 SCREW , HHCS 3/8-24 X 2" 1 2 # EM600029 SHIFTER SHAFT 1 3 # EM914005 SEAL 1 4 # EM600028 CLUTCH Y OKE 1 5 # 0181 B LOCK W ASHER 1/4” 2 6 # 0730 SCREW ,[...]
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P A GE 42 — MUL TIQUIP EM-900SDCE— P ARTS & OPERA TION MANU AL — REV . #1 (07/02/04) Multiquip reserves the right to quote and sell direct to Government agencies, and to Origi- nal Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SER VICE A $35.00 surcharge will be added to t[...]
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MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 43 NO TE P A GE[...]
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^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 P AR TS AND OPERA TION MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington Ave. T e l . (800)-421-1244 Carson, CA 90746 F a x (310)-537-3927 Contact: mq@multiquip.com MEXICO MQ CIPSA Carr . Fed. Mexico-Pue[...]