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Siemens BA 2030 manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Siemens BA 2030 devrait contenir:
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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Siemens BA 2030 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Siemens BA 2030 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Siemens en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Siemens BA 2030, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Siemens BA 2030, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    An s w e r s f o r i n d u s try . SI M OGE A R SI M OGE A R ge a rbo x BA 2030 Opera tin g Instru c tio ns · 06/ 2 0 1 2[...]

  • Page 2

    [...]

  • Page 3

    BA 2030 _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ SIMOGEAR Gearbox BA 2030 Operating Instructions Original Operating Instr[...]

  • Page 4

    Legal information Legal information Warning notice system This manual contains notices y ou have to observe in or der to en sure your personal safety, as well as to prevent damage to property. The notices r eferring to your personal safe ty are highlighted in the manual by a sa fety alert symbol, notices referring only to property damage h ave no s[...]

  • Page 5

    BA 2030 Operating Instructions, 06/12, 70000004040207 3 Table of contents 1 General informati on and safety notes ......................... ............................................................................... 7 1.1 General in formation ........................................ ..............................................................[...]

  • Page 6

    Table of contents BA 2030 4 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installin g the protection cover ............... .............................................................. 32 4.9 Installing and removing the shaft-mounted gearbox .......... ......................................................... 33 4.9.1 General info[...]

  • Page 7

    Table of contents BA 2030 Operating Instructions, 06/12, 70000004040207 5 9 Disposal ..................................................... .............................................................................................. 73 10 Technica l dat a .............................................. ..............................................[...]

  • Page 8

    Table of contents BA 2030 6 Operating Instructions, 06/12, 70000004040207[...]

  • Page 9

    BA 2030 Operating Instructions, 06/12, 70000004040207 7 General information and safety notes 1 1.1 General information NOTICE Siemens does not accept liabilit y for any damage or o utages res ulting from non-compliance with these operating instructions. These operating instructions are an integ ral part of the gearbo x supplied and must be kept in [...]

  • Page 10

    General information and safety notes 1.2 Copyright BA 2030 8 Operating Instructions, 06/12, 70000004040207 The gearboxes describ ed here co rrespond to the state of the art at the time these operating instructions were printed. In the interest of technical prog ress we reserve the right to m ake changes to the individual assemblies and accessories [...]

  • Page 11

    General information and safety notes 1.3 Intended use BA 2030 Operating Instructions, 06/12, 70000004040207 9 1.3 Intended use The SIMOGEAR g earboxes descr ibed in these operating instruction s ha ve been designed for stationary use in general engine ering applications. Unless otherwise agreed, the gearbo xe s have been designed for u se in plants[...]

  • Page 12

    General information and safety notes 1.4 Obligations of the user BA 2030 10 Operating Instructions, 06/12, 70000004040207 Note the following safety information: Shut down the geared mo tors and disconnect t he power before you carry out any work on them. Make sure that the drive unit c annot be turned on accidentally, e.g. lock the key-operated swi[...]

  • Page 13

    General information and safety notes 1.5 Particular types of hazards BA 2030 Operating Instructions, 06/12, 70000004040207 11 1.5 Particular types of hazards WARNING Depending on operating conditions, the gearbox may exhibit extr eme surface temperatures. Hot surfaces ove r +55 °C pose a burn risk. Cold surfaces below 0 °C p ose a risk of damage [...]

  • Page 14

    General information and safety notes 1.5 Particular types of hazards BA 2030 12 Operating Instructions, 06/12, 70000004040207[...]

  • Page 15

    BA 2030 Operating Instructions, 06/12, 70000004040207 13 Technical description 2 2.1 General technical description The gearbox is supplie d with two or three transmission stages. The gearbox is suita ble for various mounting positions. Observe the correct oil level. Housing The housings for sizes 19 and 29 are made of die-ca st aluminum. Depending [...]

  • Page 16

    Technical description 2.2 Shaft seals BA 2030 14 Operating Instructions, 06/12, 70000004040207 2.2 Shaft seals The shaft seals on the output s ide prevent lubricant from escap ing from the housing at the shaft outlet and prevent pollution from entering the h ousing. The optimum use of the seals depends on the ambient conditions and the lubricant be[...]

  • Page 17

    Technical description 2.4 Rating plate BA 2030 Operating Instructions, 06/12, 70000004040207 15 2.4 Rating plate The rating plate on the gearbox o r geared motor is of coated al uminum foil. It is covered with a special masking film which ensures per manent resistance to UV radiation and media of all kinds, such as oils, greases, salt water and cle[...]

  • Page 18

    Technical description 2.5 Surface treatment BA 2030 16 Operating Instructions, 06/12, 70000004040207 2.5.2 Painted version The corrosion protection syste m is classified according to the corrosiveness categories in DIN EN ISO 12944-2. Table 2- 2 Paint according to corrosiveness categor ies Paint system Description Corrosiveness category C1, unpaint[...]

  • Page 19

    Technical description 2.5 Surface treatment BA 2030 Operating Instructions, 06/12, 70000004040207 17 Paint system Description Corrosiveness category C3 for m edium environme ntal stress 2-component polyurethane ba se coat 2-component, polyurethane t op coat  Indoor and outdoor installation  Production areas with hi gh h umidity and some air c[...]

  • Page 20

    Technical description 2.5 Surface treatment BA 2030 18 Operating Instructions, 06/12, 70000004040207 2.5.3 Primed version Table 2- 3 Primer according to corrosiveness category Paint system Can be overpaint ed with Unpainted corrosiv eness category C1 Cast iron parts immersio n primed, steel parts primed or zinc-plated, alu minu m and plastic parts [...]

  • Page 21

    BA 2030 Operating Instructions, 06/12, 70000004040207 19 Incoming goods, transport, and storage 3 3.1 Incoming goods NOTICE Make sure that damaged gearb oxes or geared motors are not put i nto operation. Note Do not open or damage parts of t he packaging that preserve the product. Note Check that the technical specific ations are in accordance with[...]

  • Page 22

    Incoming goods, tran sport, and storage 3.2 Transport BA 2030 20 Operating Instructions, 06/12, 70000004040207 3.2 Transport 3.2.1 General information on transport NOTICE The use of force will damage t he gearbox or geared motor. Transport the gearbox or geared motor carefu lly. Avoid knocks. Before putting the drive into operation, remove any tran[...]

  • Page 23

    Incoming goods, tran sport, and storage 3.2 Transport BA 2030 Operating Instructions, 06/12, 70000004040207 21 3.2.2 Fastening for suspended transport WARNING Gearboxes or geared motors ma y come loose and fall down during transport if not secured sufficientl y. Use only the transport eye o r eyebolt of the gearbox to transport the gearbox or geare[...]

  • Page 24

    Incoming goods, tran sport, and storage 3.3 Storage BA 2030 22 Operating Instructions, 06/12, 70000004040207 3.3 Storage 3.3.1 General information for storage WARNING Do not stack gearboxes or gear ed motors one on top of another. NOTICE Mechanical damage (scratches), c hemical damage (acids, alkalis) and thermal damage (sparks, welding beads, heat[...]

  • Page 25

    Incoming goods, tran sport, and storage 3.3 Storage BA 2030 Operating Instructions, 06/12, 70000004040207 23 3.3.3 Storage up to 36 mont hs with long-term pres ervation (optional) 3.3.3.1 Notes for storage up to 36 months Store the gearbox or geared motor in dry, dust-free rooms that are maintained at a constant temperature. Special pack ing is the[...]

  • Page 26

    Incoming goods, tran sport, and storage 3.3 Storage BA 2030 24 Operating Instructions, 06/12, 70000004040207[...]

  • Page 27

    BA 2030 Operating Instructions, 06/12, 70000004040207 25 Installation 4 4.1 Unpacking NOTICE Make sure that damaged gearb oxes or geared motors are not put i nto operation. Check the gearbox or gea red moto r for completeness and for dama ge. Report any missing parts or damage immediat ely. Remove packaging and transport fixtures and dispose of the[...]

  • Page 28

    Installation 4.2 General information on installation BA 2030 26 Operating Instructions, 06/12, 70000004040207 NOTICE Malfunction resulting from foreign obje cts. The operator must ensure that no foreign objects impair the fun ction of the gearbox. NOTICE Exceeding the permissible oil sump tem perature due to incorrect settings of temperature monito[...]

  • Page 29

    Installation 4.3 Thread sizes and tight ening torques for fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 27 4.3 Thread sizes and tightening torques for fastening bolts The general tolerance for the ti ghtening torque in Nm is 10 %. The friction coefficient is 0.14 μ. Table 4- 1 Tightening torques for fastening bo lts Tighten[...]

  • Page 30

    Installation 4.4 Fastening in the case of high shoc k loads BA 2030 28 Operating Instructions, 06/12, 70000004040207 4.4 Fastening in the case of high shock loads In the case of high shock loads provide a dditional suitable pos itive fastenings such as cylindrical taper pins or spring pins. NOTICE Do not use spring washe rs, serrated lock washers, [...]

  • Page 31

    Installation 4.6 Gearboxes in foot or flange version BA 2030 Operating Instructions, 06/12, 70000004040207 29 4.6 Gearboxes in foot or flange version NOTICE Do not subject the gearbox hou sing to excessive stress by addin g add-on elements to the foot or flange. Add-on elements must not trans mit forces, torques, and vibratio ns to the gearbox. The[...]

  • Page 32

    Installation 4.7 Mounting an input or output element on the gearb ox shaft BA 2030 30 Operating Instructions, 06/12, 70000004040207 NOTICE Alignment errors caused by exces sive angle or axial displacemen t of the shaft ends to be joined lead to premature wear or materi al damage. Ensure precise alignment of the individual comp onents. NOTICE Damage[...]

  • Page 33

    Installation 4.7 Mounting an input or output element on the gea rbox shaft BA 2030 Operating Instructions, 06/12, 70000004040207 31 Observe the correct mounting arra ngement to minimize st ress on shafts and bearings due to lateral forces. Correct Incorrect ) ) D D a Hub F Force Figure 4-2 Mounting arrangement fo r the lowest possible stress on sha[...]

  • Page 34

    Installation 4.8 Removing and installin g the protection co ver BA 2030 32 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installing the protection cover The protection cover is deliver ed ready-fi tted to the gearbox f lange. The protection cover must be removed in order to fit the output shaft.     ① B o l t ② Prot[...]

  • Page 35

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 33 4.9 Installing and removing the shaft-mounted gearbox 4.9.1 General information on installi ng the shaft-mounted gearbox NOTICE Damage to shaft sealing rings cau sed by solvent or benzine. Avoid contact at all times. NOTICE M[...]

  • Page 36

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 34 Operating Instructions, 06/12, 70000004040207 4.9.2 Mounting and remov ing the hollow shaft with feather key 4.9.2.1 Mounting the hollow shaft with parallel key           * Not included in scope of supply ① Machine shaft ② Hollow shaft ?[...]

  • Page 37

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 35 4.9.2.2 Removing the hollow shaft with parallel key NOTICE Before driving out the machine shaft, fasten a suitably dimensi oned means of absorbing the load at the gearbox. Slightly pretension the pulli ng equipment so that th[...]

  • Page 38

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 36 Operating Instructions, 06/12, 70000004040207 Design suggestion for threaded block an d disk G   V  G  E  G   E E X W b10 b11 b12 d10 d11 t max u Size [mm] [mm] [mm] [mm] [mm] s11 [mm] [mm] 19.9 10 M6 22.5 6 [...]

  • Page 39

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 37 4.9.3 Mounting the hollow sh aft with shrink disk 4.9.3.1 Mounting the hollow shaft with shrink disk D E E         a Greased b Absolutely grease-free * Not included in scope of supply ① Machine sh[...]

  • Page 40

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 38 Operating Instructions, 06/12, 70000004040207 4.9.3.2 Mounting the shrink disk WARNING Risk of injury due to freely rotating parts. Fit a cover cap or protection cover. NOTICE The shrink disk is deli vered ready for installation. Do not dismantle it before the initial fi[...]

  • Page 41

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 39 Note The machine shaft material mus t comply with the following crite ria in order to safely and reliably transfer the forces and torques. Yield point, Re >= 360 Nm / mm 2 Modulus of elasticity: approx. 206 kN / mm -2 Note[...]

  • Page 42

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 40 Operating Instructions, 06/12, 70000004040207 ① Outer ring ② Inner ring ③ Tightening bolt ④ Hollow shaft ⑤ Machine shaft Figure 4-7 Mounting the shrink disk Procedure 1. Locate the shrink disk on the hollow shaft: 3-section (sizes 29-69) up to the endsto p. 2-s[...]

  • Page 43

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 41 4.9.3.3 Pulling off the shrink disk Procedure 1. Going around several times, relea se the tightening bolts ③ one after the other by a ¼ turn each time using a wrench . Do not completely remove the s crews. 2. Pull the shri[...]

  • Page 44

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 42 Operating Instructions, 06/12, 70000004040207 4.9.4 Mounting the hollow shaft with splines          * Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Hexagon nut ④ Threaded spindle ⑤ Disk ⑥ Lock[...]

  • Page 45

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 43 4.9.5 Torque arms with sha ft-mounted gearboxes 4.9.5.1 General information regarding torque arms Torque arms can absorb the reacti on torque and the weight force of the gearbox. NOTICE Dangerously high transient tor ques due[...]

  • Page 46

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 44 Operating Instructions, 06/12, 70000004040207 4.9.5.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensione d, da mping rubber elements. Fixing accessories such as brac kets, bolts, nuts, etc ., are not included in the scope of delivery. 5= ?[...]

  • Page 47

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 45 4.9.5.3 Mounting torque arms on bevel gearboxes NOTICE The torque arm bush must be su pported by bearings on both sides . Figure 4-10 Mounting suggestion fo r torque arms on bev el gearbo x K Figure 4-11 Mounting suggestion f[...]

  • Page 48

    Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 46 Operating Instructions, 06/12, 70000004040207[...]

  • Page 49

    BA 2030 Operating Instructions, 06/12, 70000004040207 47 Commissioning 5 5.1 General information for commissioning WARNING Secure the drive unit to preven t it from being started up unint entionally. Attach a warning notice to the start switch. WARNING Remove any oil spillage immediat ely wit h an oil-binding agent in compliance with environmental [...]

  • Page 50

    Commissioning 5.3 Mounting the oil expansion unit BA 2030 48 Operating Instructions, 06/12, 70000004040207 5.3 Mounting the oil expansion unit An oil expansion unit can be used depen ding on the power, drive speed, type of construction and transmission ratio. This is u sed to equalize changes in the oil volume caused by temperature fluctuat ions in[...]

  • Page 51

    BA 2030 Operating Instructions, 06/12, 70000004040207 49 Operation 6 CAUTION In the event of changes during operation, the drive u nit must b e switched off immediately . Determine the cause of the fault using the fault table in Secti on Faults, causes and reme dies (Page 51). Reme dy faults or have faults reme died. Check the gearbox du ring opera[...]

  • Page 52

    Operation BA 2030 50 Operating Instructions, 06/12, 70000004040207[...]

  • Page 53

    BA 2030 Operating Instructions, 06/12, 70000004040207 51 Faults, causes and remedies 7 Note Faults and malfunctions occurrin g during the warranty period an d requiring re pair work on the gearbox must be remedied only by Technical Support. In the case of faults and malfunctions occurring after t he warra nty period , the cause of which cannot be p[...]

  • Page 54

    Faults, causes and remedies BA 2030 52 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Excessive bearing play and / or bearing defective Check bearing and replac e if necessary Motor brake rubbing C heck air gap and adjust if necessary Unusual motor noises Inverter parameterization Correct parameterization Incorrect oil le vel fo[...]

  • Page 55

    Faults, causes and remedies BA 2030 Operating Instructions, 06/12, 70000004040207 53 Faults Causes Remedy Motor fan cover and / or gearbox very dirty Clean the fan cover and surface of the geared motor, see Cleaning the gearbox (Page 70) Incorrect oil le vel for the mounting position being used Check the mounting position, see Mounting positions (P[...]

  • Page 56

    Faults, causes and remedies BA 2030 54 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Flexible elements worn (e.g. on couplings) Replace flexible elements. Excessive play at drive input and output Positive connection disrupted by overload Call Technical Support Drop in speed / torque Belt tens ion too low (in case of belt drive)[...]

  • Page 57

    BA 2030 Operating Instructions, 06/12, 70000004040207 55 Service and maintenance 8 8.1 General notes about maintenance work WARNING Secure the drive unit to preven t it from being started up unint entionally. Attach a warning notice to the start switch. NOTICE Service and maintenance must onl y be carried out by properly trained and authorized pers[...]

  • Page 58

    Service and maintenance 8.1 General notes about maintenance work BA 2030 56 Operating Instructions, 06/12, 70000004040207 Measure Time interval Description of work First oil change after commissioning After approximately 10 000 operating ho urs or at the latest after 2 years Subsequent oil changes Every 2 years or 10 000 operating hours 1) See Chec[...]

  • Page 59

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 57 8.2 Checking and changing lubricants 8.2.1 General safety notes for checking and changing lubricants WARNING Danger of scalding from the ho t oil emerging from the unit. Before starting any work wait until the oil has cooled down t[...]

  • Page 60

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 58 Operating Instructions, 06/12, 70000004040207 8.2.2 Checking the oil level NOTICE The volume of gearbox oils changes with temperature. If the temperature rises, the volu me increases. Where temperatu re differences and filling quantities are significant, the increase can amoun[...]

  • Page 61

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 59 8.2.3 Checking the oil level using the oil sight glass (optional) If there is an oil sight glass to check the oil level ① , the oil must be visible in the center of the sight glass when the oil is cool. When the oil is hot, the o[...]

  • Page 62

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 60 Operating Instructions, 06/12, 70000004040207 8.2.5 Changing the oil 8.2.5.1 General safety notes for changing the oil NOTICE An impermissible mixture of oils will lead to clouding, depo sit ing, foam formation, changes to the viscosity or reduced prot ection ag ainst corrosio[...]

  • Page 63

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 61 8.2.5.2 Draining the oil Observe the symbols in the diagr ams of the mounting positions, see Mounting positions (Page 79): Venting Oil level Oil drain Procedure 1. Switch off the power su pply to the drive unit. 2. Unscrew the vent[...]

  • Page 64

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 62 Operating Instructions, 06/12, 70000004040207 8.2.5.3 Flushing the gearbox when changing between incompatible oils NOTICE Polyglycol oil has a higher density than mineral oil. Therefore , it sinks down towards the oil drain and the mineral oil floats on top. This makes th e re[...]

  • Page 65

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 63 8.2.5.4 Filling in oil NOTICE When adding oil, use the same oil type and viscosity. If changing mutually incompatible oils, flushing cycles are required, see Flushing the gearbo x when changing bet ween incompatible oils (Page 62).[...]

  • Page 66

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 64 Operating Instructions, 06/12, 70000004040207 8.2.6 Topping up with oil You may need to top the gearbox up with oil if the gearbox moun ting position changes o r if oil is lost due to a leak. If you not ice oil escaping, locate t he leak and seal the affected area. Top up and [...]

  • Page 67

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 65 8.2.8 Service life of the lubricants Note In case of ambient conditions deviatin g from normal conditions, e.g. high ambient temperatures, high relative humidity, aggressi ve ambient media, the intervals between changes should be s[...]

  • Page 68

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 66 Operating Instructions, 06/12, 70000004040207                             ,>K@ 7>r&am[...]

  • Page 69

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 67 8.2.9 Recommended lubricants DANGER The lubricants used have not been approved to USDA -H1/-H2 (Uni ted States Department of Agriculture). They are not or only conditionally approved fo r use in the foodstuff or pharmaceutical indu[...]

  • Page 70

    Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 68 Operating Instructions, 06/12, 70000004040207 The oil selected for use in the gearbo x must be of the viscosit y stated on the rating plate (ISO VG cla ss). The viscosity cl as s indicated applies for the c ontractually agreed operating conditions. In the case of different ope[...]

  • Page 71

    Service and maintenance 8.3 Checking the gearbo x for leaks BA 2030 Operating Instructions, 06/12, 70000004040207 69 8.3 Checking the gearbox for leaks Note From the inherent principle of operation, oil mist can escape f rom the vent valve or a labyrinth seal. Oil or grease escaping in sma ll quantities from the shaft seali ng ring should be regard[...]

  • Page 72

    Service and maintenance 8.5 Checking the oil level sensor (option al) BA 2030 70 Operating Instructions, 06/12, 70000004040207 8.5 Checking the oil level sensor (optional) The oil level sensor indicates the oil level only when th e gear box is shut down. Lower the oil level and fill it up again until the oil level se n sor gives a switching signal.[...]

  • Page 73

    Service and maintenance 8.7 Checking tightness of fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 71 8.7 Checking tightness of fastening bolts Note Replace damaged headless screws w ith new screws of the same typ e and strength class. Switch off the power to the drive unit and use a torque wrench to check the seating of all fa[...]

  • Page 74

    Service and maintenance 8.8 Inspecting the gearbox or geared motor BA 2030 72 Operating Instructions, 06/12, 70000004040207[...]

  • Page 75

    BA 2030 Operating Instructions, 06/12, 70000004040207 73 Disposal 9 WARNING Incorrect disposal of used oil is a threat to the environment a nd health. After use, oil must be taken to a used oil collection point. Th e addition of foreign substances such as solvents and b rake and co oling fluid is prohibited. Avoid prolonged contact wit h the skin. [...]

  • Page 76

    Disposal BA 2030 74 Operating Instructions, 06/12, 70000004040207[...]

  • Page 77

    BA 2030 Operating Instructions, 06/12, 70000004040207 75 Technical data 10 10.1 Type designation Table 10- 1 Example of the type designati on structure Example F D F 89 Gearbox type F Transmission stage D Type F S i z e 8 9 Table 10- 2 Type designation cod e Gearbox type (-) Helical gearbox B Bevel gearbox, two-stage K Bevel gearbox, three-stage F [...]

  • Page 78

    Technical data 10.2 General technical d ata BA 2030 76 Operating Instructions, 06/12, 70000004040207 10.2 General technical data The most important technical dat a appears on the rating plate o f the gearboxes and geared motors. This data, together with the c ontractual agreements for the gea red motors, determines the limits of intended use. In th[...]

  • Page 79

    Technical data 10.2 General technical d ata BA 2030 Operating Instructions, 06/12, 70000004040207 77 Frequency 2 19 Rated frequency f [Hz] 20 Gearbox output speed n 2 [rpm] 21 Geared motor output torque T 2 [Nm] 22 Service factor f B Motor data 23 Phase number and type of current for the motor 24 Temperature class Th.Cl. 25 Symbols (IEC 60617-2): =[...]

  • Page 80

    Technical data 10.3 Weight BA 2030 78 Operating Instructions, 06/12, 70000004040207 10.3 Weight The weight of the entire geared motor is give n in the shipping papers. If the weight exceeds 30 kg, the weight of the entire geared mo tor is indicated on the rating plate of the gearbox or geared motor. Where there are several rating plates on one gear[...]

  • Page 81

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 79 10.5 Mounting positions 10.5.1 General notes on mounting positions The gearbox must be op erated onl y in the mounting position spec ified on the rating plate. This ensures that the correct quantity of lubricant is provided . Note Gearbox sizes 19 an d 2[...]

  • Page 82

    Technical data 10.5 Mounting positions BA 2030 80 Operating Instructions, 06/12, 70000004040207 10.5.2 Two- and three-stage helical gearboxes M1 M2 A 2 4 1 D/Z19 A 2 4 1 * D/Z29 D/Z19 M3 M4 A 4 2 1 D/Z19 2 4 1 A * D/Z29 D/Z19 M5 M6 A 3 4 2 1 A 3 4 2 1 Mounting position for helical gear boxes D / Z in a foot-mounted design, sizes 19 - 29[...]

  • Page 83

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 81 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 3 2 Mounting position for helical gear boxes D / Z in a foot-mounted design, sizes 39 - 89[...]

  • Page 84

    Technical data 10.5 Mounting positions BA 2030 82 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 Mounting position for helical gearboxes DB / ZB in a foot / fla nge-mounted design, size 2 9[...]

  • Page 85

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 83 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 3 2 Mounting position for helical gearboxes DB / ZB in a foot / fla nge-mounted design, size s 39 - 89[...]

  • Page 86

    Technical data 10.5 Mounting positions BA 2030 84 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 D./Z.19 A 2 4 1 D./Z.29 D./Z.19 * M3 M4 A 2 4 1 D./Z.19 A 2 4 1 D./Z.19 D./Z.29 * 29 M5 M6 A 3 4 2 1 A 3 4 2 1 Mounting position for helical gearboxes DF / ZF in a flange-mou nted design and DZ / ZZ in a housing flange-mounted desig n, size[...]

  • Page 87

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 85 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 3 2 Mounting position for helical gearboxes DF / ZF in a flange des ign and DZ / ZZ in a housing flange design, size 39[...]

  • Page 88

    Technical data 10.5 Mounting positions BA 2030 86 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 * A 2 4 1 M3 M4 A 2 4 1 * A 2 4 1 M5 M6 A 3 2 4 1 * * A 3 4 2 1 3 2 * * Mounting position for helical gearboxes DF / ZF in a flange-mou nted design and DZ / ZZ in a housing flange-mounted desig n, sizes 49 - 89[...]

  • Page 89

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 87 10.5.3 Parallel shaft gearbox M1 M2 4 2 1 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A 2 3 1 A * Mounting position for parallel s haft gearboxes F.AD in a shaft- mounted de sign, size 29[...]

  • Page 90

    Technical data 10.5 Mounting positions BA 2030 88 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 4 1 2 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A * 2 3 1 A * Mounting position for parallel s haft gearboxes F.AD in a shaft- mounted de sign, sizes 39 - 89[...]

  • Page 91

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 89 M1 M2 4 1 2 A 2 4 1 A M3 M4 4 1 2 A 2 4 1 A M5 M6 3 1 2 A 3 1 2 A * Mounting position for parallel shaft gearbox F.F in a flange-mo unted design and F.Z in a housing flange-mounted desig n, size 29[...]

  • Page 92

    Technical data 10.5 Mounting positions BA 2030 90 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 2 1 4 A 2 4 1 A M3 M4 4 1 2 A 2 4 1 A M5 M6 3 1 2 A * 3 1 2 A * Mounting position for parallel shaft gearbox F.F in a flange-mo unted design and F.Z in a housing flange-mounted desig n, sizes 39 - 89[...]

  • Page 93

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 91 M1 M2 4 2 1 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A 2 3 1 A * Mounting position for parallel s haft gearbox F in a foot-mounte d design, size 29[...]

  • Page 94

    Technical data 10.5 Mounting positions BA 2030 92 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 4 1 2 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A * 2 3 1 A * Mounting position for parallel s haft gearbox F in a foot-mounte d design, sizes 39 - 89[...]

  • Page 95

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 93 10.5.4 Bevel gearboxes % $ $ % %$ $% $ % $ % $ % 0 0 0 0 0 0 Figure 10-2 Mounting position for bevel gearbox B foot-mounted design, size 29[...]

  • Page 96

    Technical data 10.5 Mounting positions BA 2030 94 Operating Instructions, 06/12, 70000004040207 % $ % $ $ % $ $% % $ $ % $% % % $ %$ % $ $ % 0 0 0 0 0 0 Figure 10-3 Mounting position for bevel gearbox B foot-mounted design, sizes 39 - 49[...]

  • Page 97

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 95 A B A B A B A B A B A B A B 0 0 0 0 0 0 Figure 10-4 Mounting position for bevel gearbox B.Z housing fla ng e design and B.F flange design, size 29[...]

  • Page 98

    Technical data 10.5 Mounting positions BA 2030 96 Operating Instructions, 06/12, 70000004040207 A B B A B A A B AB AB A B A B B A A B A B A B 0 0 0 0 0 0 Figure 10-5 Mounting position for bevel gearbox B.Z housing fla ng e design and B.F flange design, sizes 39 and 49[...]

  • Page 99

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 97 0 0 0 0 0 0 $ % % $ $% $ % $ % $ % $ % Figure 10-6 Mounting position for bevel gearbox BAD shaft-mount ed design, size 29[...]

  • Page 100

    Technical data 10.5 Mounting positions BA 2030 98 Operating Instructions, 06/12, 70000004040207 0 0 0 0 0 0 $ % $ % $ % %$ $% $ $ % % $ % % $ $ % $ % $ % Figure 10-7 Mounting position for bevel gearbox BAD shaft-mount ed design, sizes 39 - 49[...]

  • Page 101

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 99 M1 M2 4 1 2 A A B A B A B 1 2 4 2 3 1 A A * B A B A B A M3 M4 1 2 4 A B A AB 1 4 2 2 1 3 A A * B A A B BA M5 M6 1 3 2 A * A B 2 3 1 A * A B Mounting position for bevel gear box K in a foot-mounted de sign, sizes 39 - 89[...]

  • Page 102

    Technical data 10.5 Mounting positions BA 2030 100 Operating Instructions, 06/12, 70000004040207 M1 M2 1 4 2 A A B B A A B 1 2 4 2 3 1 A * AB B A M3 M4 1 4 2 A B A AB 1 4 2 2 1 3 A A * B A A B M5 M6 1 2 3 A * A B 1 3 2 A * A B Mounting position for bevel gearbox KAZ in a housing flange-mou nted design and K.F in a flange-mounted design, sizes 39 - [...]

  • Page 103

    Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 101 M1 M2 4 1 2 A A B A B A B 1 2 4 2 3 1 A A * B A B A M3 M4 1 2 4 A B A 1 4 2 2 1 3 A A * A B BA M5 M6 1 3 2 A * A B 2 3 1 A * A B Mounting position for bevel gear boxes KAD in a shaft-mounted d e sign, sizes 39 - 89[...]

  • Page 104

    Technical data 10.6 Oil quantities BA 2030 102 Operating Instructions, 06/12, 70000004040207 10.6 Oil quantities NOTICE Incorrect oil quantities damage the gearbox. The oil quantities listed in the tables are guide values for ch anging the oil. They are used, for example, for lubri cant storage and procureme nt. The precise values depend on the num[...]

  • Page 105

    Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 103 Table 10- 4 Oil quantities [l ] for DF / ZF and DZ / ZZ sizes 19 - 89 Mounting pos ition Type M1 M2 M3 M4 M5 M6 Z.19 0.2 0.5 0. 4 0.5 0.35 0.3 Z.29 0.2 0.7 0. 45 0.6 0.55 0.3 Z.39 0.3 0.95 0. 85 0.95 0.9 0.25 Z.49 0.55 1.9 19, 19, 1.8 0.65 Z.59 0.65 2 1.9 1[...]

  • Page 106

    Technical data 10.6 Oil quantities BA 2030 104 Operating Instructions, 06/12, 70000004040207 10.6.2 Parallel shaft gearbox Table 10- 5 Oil quantities [l] fo r F., F.Z and F. D sizes 29 - 8 9 Mounting pos ition Type M1 M2 M3 M4 M5 M6 FZ.29 0.6 0.9 0. 4 0.7 0.5 0.45 FZ.39 0.95 1.3 0. 8 1.4 0.9 0.85 FZ.49 1.6 2.5 1. 6 2.5 1.6 1.6 FZ.69 2.2 2.8 1. 6 2.[...]

  • Page 107

    Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 105 10.6.3 Bevel gearboxes Table 10- 7 Oil quantities [l] for B sizes 29 - 49 Mounting pos ition Type M1 M2 M3 M4 M5 M6 B.29 0.3 0.6 0. 75 0.9 0.55 0.5 B.39 0.5 1 1.3 1.7 1 0.85 B.49 1.1 1.8 2. 5 3.2 1.9 1.6 Table 10- 8 Oil qua ntities [l] for K. and KA sizes 3[...]

  • Page 108

    Technical data 10.6 Oil quantities BA 2030 106 Operating Instructions, 06/12, 70000004040207[...]

  • Page 109

    BA 2030 Operating Instructions, 06/12, 70000004040207 107 Spare parts 11 11.1 Stocking of spare parts By stocking the most important sp are and wearing parts on site, you can ensure that the gearbox or geared motor is rea dy for use at any time. NOTICE Please note that spare parts and a ccessories not supplied by us have not been tested or approved[...]

  • Page 110

    Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 108 Operating Instructions, 06/12, 70000004040207 11.2 Helical gearboxes D / Z, sizes 19 - 89 Note For gearbox, sizes 19 and 29, w e recommended t hat the gearbox i s replaced if service is required. Parts subject to wear are available on request. ' ' =  [...]

  • Page 111

    Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 109 1035 Locking ring 1037 Locking ring 1038 Locking ring 1040 Output flange 1045 Bolt 1050 Housing cover 1051 Bolt 1055 Seal 1065 Sealing cap 1070 Sealing cap 1101 Output shaft 1105 Parallel key 1130 Bearing 1133 NILOS ring 1135 Locking ri[...]

  • Page 112

    Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 110 Operating Instructions, 06/12, 70000004040207 11.3 Parallel shaft gearboxes F sizes 29 - 89 Note For gearbox, size 29, we reco mmen ded that the gearbox is replac ed if service is required. Parts subject to wear are available on request.         [...]

  • Page 113

    Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 111 1035 Locking ring 1040 Output flange 1043 Plug 1044 Plug 1045 Bolt 1050 Housing cover 1051 Bolt 1055 Seal 1065 Sealing cap 1070 Sealing cap 1091 Rubber bush 1093 Plug 1101 Output shaft 1102 Bronze bushing 1104 Seal 1105 Parallel key [...]

  • Page 114

    Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 112 Operating Instructions, 06/12, 70000004040207 1307 Spacer / bush 1315 Bearing 1320 Bearing 1321 Locking ring 1325 Pinion shaft 1330 Helical 1331 Parallel key 1340 Pinion shaft 1345 Helical 1346 Parallel key 1401 Screw plug 1410 Mounting accessories 1411 Bolt 1412 Locking ring 14[...]

  • Page 115

    Spare parts 11.4 Bevel gearbox B size s 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 113 11.4 Bevel gearbox B sizes 29 - 49 Note For gearbox, size 29, we reco mmen ded that the gearbox is replac ed if service is required. Parts subject to wear are available on request. %$%$=%$' %) %$6 %%?[...]

  • Page 116

    Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 114 Operating Instructions, 06/12, 70000004040207 1001 Gearbox housing 1020 Bearing 1027 Locking ring 1030 Bearing 1031 Supporting disk 1032 Shim 1035 Locking ring 1037 Locking ring 1040 Output flange 1045 Bolt 1050 Housing cover 1051 Bolt 1055 Seal 1070 Sealing cap 1090 Torque arm 1091 Rubber [...]

  • Page 117

    Spare parts 11.4 Bevel gearbox B size s 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 115 1320 Bearing 1351 Parallel key 1401 Screw plug 1410 Mounting accessories 1411 Bolt 1412 Locking ring 1413 Disk 1415 Locking ring 1418 Sealing cap 1420 Vent filter 1430 Eyebolt Figure 11-4 Bevel gearbox B sizes 29 - 49[...]

  • Page 118

    Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 116 Operating Instructions, 06/12, 70000004040207 11.5 Bevel gearbox K sizes 39 - 89                [...]

  • Page 119

    Spare parts 11.5 Bevel gearbox K size s 39 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 117 1030 Bearing 1031 Supporting disk 1032 Shim 1040 Output flange 1043 Plug 1045 Bolt 1050 Housing cover 1051 Bolt 1055 Seal 1057 Bolt 1058 Supporting disk 1060 Tapered roller bearing 1061 Supporting disk 1062 Shim 1063 NILOS ring 1065 Sealing cap[...]

  • Page 120

    Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 118 Operating Instructions, 06/12, 70000004040207 1143 NILOS ring 1144 Supporting disk / shim 1146 Locking ring 1160 Shaft sealing ring 1162 O ring 1165 Seal 1210 Bolt 1212 Nut 1225 Seal 1301 Plug-in pinion 1305 Helical 1306 Parallel key 1312 Disk 1313 Bolt 1314 Screw lock 1320 Bearing 1325 Pin[...]

  • Page 121

    BA 2030 Operating Instructions, 06/12, 70000004040207 119 Declaration of Incorporation 12 Declaration of Incorpor ation according to Directive 2006/42/EC Annex II 1 B. Manufacturer: Siemens AG Address: Bahnhofstraße, 72072 Tübi ngen, Germany Product designation: SIMOGEAR T y p e s :  Two- and three-stage heli cal gearboxes, types D. / Z.19, D.[...]

  • Page 122

    Declaration o f Incorporation BA 2030 120 Operating Instructions, 06/12, 70000004040207 Nominated person for compiling t he technical do cumentation: Georg Böing, Head of Research and Development Gears. Before the final product is commi ssioned, in which the incomple te machine de scribed here should be incorporated, then i t must be ensured that [...]

  • Page 123

    [...]

  • Page 124

    ww w.siemens. com /driv ete chnology Subject to change © Siem ens AG 201 2 Siem ens AG Industr y Sec tor Mec hanical Dri ves Postf ach 1 709 72007 T übingen GERMANY SIMOGEAR on the Internet w ww.siemens.com/simogear Futher information[...]