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State Water Heaters Utra-Force STC-077 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation State Water Heaters Utra-Force STC-077 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation State Water Heaters Utra-Force STC-077 devrait contenir:
- informations sur les caractéristiques techniques du dispositif State Water Heaters Utra-Force STC-077
- nom du fabricant et année de fabrication State Water Heaters Utra-Force STC-077
- instructions d'utilisation, de réglage et d’entretien de l'équipement State Water Heaters Utra-Force STC-077
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage State Water Heaters Utra-Force STC-077 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles State Water Heaters Utra-Force STC-077 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service State Water Heaters en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées State Water Heaters Utra-Force STC-077, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif State Water Heaters Utra-Force STC-077, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation State Water Heaters Utra-Force STC-077. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    THIS PRINT OUT IS FOR REFERENCE ONL Y! Do not use this printout for color match or critical dimensions. PRINT OUT MADE A T 100% OF FINAL SIZE. THIS FILE HAS NOT BEEN TRAPPED. This file was created with Adobe Illustrator 8.0.1 . DO NOT try to open this file with earlier versions. Marketing Support Inc. assumes no responsibility for final print qu[...]

  • Page 2

    SUF Service Handbook T ABLE OF CONTENT S STC-077 Introduction . . . . . . . . . . . . . . . . . . . 2 Inst allation Clearances . . . . . . . . . . . . . . . . . . . . . 3 Gas Requirements . . . . . . . . . . . . . . . 3 V enting . . . . . . . . . . . . . . . . . . . . . 4 – 8 Air Requirements . . . . . . . . . . . . 9 – 1 1 Contaminated Air . .[...]

  • Page 3

    SUF SERVICE HANDBOOK INTRODUCTION Technical Training Department State Water Heaters STC-077 2 Ashland City, Tennessee © 2004 INTRODUCTION This service handbo ok is designed to aid in servicing a nd troubleshooting S tate SUF 150 , 19 9 and 240 water he ater s. No duplication or reproduction of th is book may be made without the express written aut[...]

  • Page 4

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 3 STC-077 INST ALLA TION CLEARANCES This portion of the handbook will review often overlooked inst allation require- ments. The inst allation manual covers these items in detail. SUF water heaters are approved for in stallation on co[...]

  • Page 5

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 4 Ashland City, Tennessee © 2004 VENTING Equivalent Feet of Pi pe Int ake or Exhaust 4-inch PVC may be used for a MAXIMUM intake of ONE HUNDRE D TWENTY (120) EQUIV ALENT FEET and a MAXIMUM exhaust of ONE HUNDRED TWENTY (1 20) EQUIV ALENT FEET . The maximum [...]

  • Page 6

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 5 STC-077 VENTING CONFIGURA TIONS VENTING MA TERIALS This unit can be vented using onl y PVC (Class 160, AS TM D-2241; Schedule 40 , ASTM D-1785; or Cellular Core Schedule 40 DWV , ASTM F -891), Sche dule 40 CPVC (A TSM F- 41 1), or [...]

  • Page 7

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 6 Ashland City, Tennessee © 2004 CONCENTRIC VENT TERMINA TION The concentric vent termination kit, Part No. 9003910005 can be used on SUF 150 – 240 Ultra Force water heaters. It adds zero equivalent feet to t he vent system. Below ar e some general appli-[...]

  • Page 8

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 7 STC-077 VENTING CLEARANCES This illustrates the exterior clea rances for these SUF units when in stalled as direct vent heaters. NOTE: 24 inches between inlet and out let is a MINIMUM. Greater distance is recommended. In colder cli[...]

  • Page 9

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 8 Ashland City, Tennessee © 2004 EXTERIOR SIDEW ALL CLEARANCES Horizont al V e nt (Using Room Air for Combustion) Horizont al Direct V ent (Usi ng Out door Air for Combustion) When multiple units are directly vented through a wall, all int ake vent terminal[...]

  • Page 10

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 9 STC-077 AIR REQUIREMENT S MINIMUM AIR FOR COMBUSTION 10 Cubic Feet of Air Per 1000 BTUH S toichiometric or theoretical co mplete combustion requires 10 cubi c feet of air per 1000 BTUH of gas input. The National Fuel Gas Code also [...]

  • Page 11

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 10 Ashland City, Tennessee © 2004 MAKE-UP AIR Direct Communication A fresh supply of make-up air fo r combustion can be supplied to the heat er through make-up air openings, which directly communicate with t he out of doors. T wo openi ngs are required — [...]

  • Page 12

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 11 STC-077 MAKE-UP AIR Horizont al Duct s When the heater is inst alled in an interior room with no roof access fo r vertical ducts, horizont al make-up ducts should be inst all ed. When using horizontal duc ts, two openings are requ[...]

  • Page 13

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 12 Ashland City, Tennessee © 2004 CONT AMINA TED AIR Along with adequate make-up air , th e quality of the air is import ant. Contaminants in combustion air can lead to premature heater failur e. V apors from bleaches, soaps, salts, etc. are drawn into the [...]

  • Page 14

    SUF SERVIC E HANDBOOK INSTALLATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 13 STC-077 MUL TIPLE UNIT — W A TER PIPING NOTES APPLY TO ALL SYSTEMS: *ADD GATE VALVES TO IN LET AND OU TLET OF EACH UNIT FOR ISOLATION FLEXIBILITY. LOCATE AT THE SAME POINT FROM TEE. ** ADD THERMAL EXPANSION TANK TO COLD WATER SU[...]

  • Page 15

    SUF SERVICE HANDBOOK INSTALLATION Technical Training Department State Water Heaters STC-077 14 Ashland City, Tennessee © 2004 CONDENSA TION The average dewpoint of nat ural gas flue pr oducts is 127° F . Prop ane flue products is 1 19° F . With 70° F ambient air temperature and 180° F stored water temperatur e, exhaust gas will be approxi- mat[...]

  • Page 16

    SUF SERVIC E HANDBOOK OPERATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 15 STC-077 OPERATION SEQUENCE OF OPERATION[...]

  • Page 17

    SUF SERVICE HANDBOOK OPERATION Technical Training Department State Water Heaters STC-077 16 Ashland City, Tennessee © 2004 CONTROLS NORMAL INDICA TIONS / READINGS / SETTINGS During Call for Heat • On/Off switch in the “on” position • W ater T emperature F° — current average tank water temperature displayed • 120 V A C LED light on •[...]

  • Page 18

    SUF SERVIC E HANDBOOK OPERATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 17 STC-077 CIRCUT BOARDS DISPLA Y CIRCUIT BOARD IGNITION CIRCUIT BOARD[...]

  • Page 19

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 18 Ashland City, Tennessee © 2004 TROUBLESHOOTING PRE-SER VICE TIPS SUF SERVICE HANDBOOK 120 VAC TO CONTROL STEP 1: CHECK FOR 120 V AC TO CONT ROL BOARD CN1 TERMINAL. Condition: • Disconnect plug from CN1 terminal. • On/Off switch is on. Check for 12[...]

  • Page 20

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 19 STC-077 TRANSFORMER STEP 2: CHECK F OR 120 V AC TO TR ANSFORMER FROM PIN 1 AND 2 ON CONTROL BOARD CN4 TERMINAL. Condition: • Disconnect CN4 plug from control board. • On/Off switch is on. Check for 120 V AC between pin 1 an[...]

  • Page 21

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 20 Ashland City, Tennessee © 2004 TRANSFORMER (CONTINUED) STEP 3: CHECK FOR 24 V AC A T TRANSFORMER CN4 PLUG ON CONTROL BOARD. Condition: • CN4 is plugged into control board. • On/Off switch is on. Insert meter probes into back of CN4 plug on pins 3 [...]

  • Page 22

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 21 STC-077 ECO CHECK STEP 4: CHECK FOR 24 V AC BETWEEN PIN 4 ON CONTROL BOA RD TERMINAL CN3 AND GROUND. Condition: • Disconnect CN3 plug from control board. • On/Off switch is on. Check for 24 V AC between pin 4 of the CN3 ter[...]

  • Page 23

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 22 Ashland City, Tennessee © 2004 ECO CHECK (CONTINUED) STEP 5: CHECK FOR 24 V AC BETWEEN PIN 1 ON CN3 PLUG AND GROUND. Condition: • Reconnect CN3 plug to control board. • On/Off switch is on. Insert one meter probe into the back of CN3 plug pin 1, c[...]

  • Page 24

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 23 STC-077 T EMPERATURE PROBE STEP 6: CHECK RESIST ANCE OF THERMISTOR IN UPPER AND LOWER TEMPERA TURE PROBES. Condition: • Disconnect CN3 and CN8 pl ugs from control board. • On/Off switch is off. • Multimeter is set to lowe[...]

  • Page 25

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 24 Ashland City, Tennessee © 2004 PRESSURE SWITCH CONTINUITY STEP 7: CHECK FOR CONTINUITY BETWEEN PRESSURE SWIT CH TERMINALS WITH WIRES REMOVED. Condition: • On/Off switch is off. • All wires are disconnected fr om all pressure switches. • Multimet[...]

  • Page 26

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 25 STC-077 BLOWER STEP 8: CHECK F OR 120 V AC TO BLOWER FROM CN2 PLUG PIN 1 AND 2. Condition: • Reconnect all plugs to control board. • On/Off switch is on. • Call for heat is activated. Insert meter probes into back of CN2 [...]

  • Page 27

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 26 Ashland City, Tennessee © 2004 PRESSURE SWITCH PERFORMANCE STEP 9A: CHECK PRESSURE A T SENS ING PORTS ON BURNER, BLOWER INLET AND GAS VA LV E . Condition: • All wires are reconnected to all pressure switches. • On/Off switch is on. • Call for he[...]

  • Page 28

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 27 STC-077 PRESSURE SWITCH PERFORMANCE (CONTINU ED) STEP 9B: CHECK FOR CONTINUITY BETWEEN PRESSURE SWIT CH TERMINALS WITH WIRES REMOVED AND BLOWER R UNNING . Condition: • All wires are disconnecte d from all pressure sw itches ?[...]

  • Page 29

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 28 Ashland City, Tennessee © 2004 120 VAC TO IGNITOR STEP 10: CHECK F OR 120 V AC TO IGNIT OR FROM PIN 1 AND 2 ON CONTROL BOARD TERMINAL CN5. Condition: • Disconnect CN5 plug from control board. • On/Off switch is on. • Call for heat is activated. [...]

  • Page 30

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 29 STC-077 IGNITOR RESIST ANCE STEP 1 1: CHECK RESIST ANCE BETWEEN TWO WIRE CONNECTS A T CN5 IGNITOR PLUG END. Condition: • On/Off switch is off. • Disconnect CN5 ignitor plug from circuit board. • Multimeter is set to lowes[...]

  • Page 31

    SUF SERVICE HANDBOOK TROUBLESHOOTING Technical Training Department State Water Heaters STC-077 30 Ashland City, Tennessee © 2004 GAS V AL VE TEST STEP 12: CHECK F OR 24 V AC TO GAS V AL V E DURING TRIAL FOR IGNITION. Condition: • All wires are reconnected. • On/Off switch is on. • Call for heat is activated. • Perform test at end of ignito[...]

  • Page 32

    SUF SERVIC E HANDBOOK TROUBLESHOOTING State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 31 STC-077 GAS PRESSURE CHECK STEP 13: CHECK AND ADJUST SUPPL Y GAS PRESSURE. Attach manometer or gas pressure gauge to pressure t ap on gas valve or use ad apter to check pressure ahead of valve as near as possible to va lve. All[...]

  • Page 33

    SUF SERVICE HANDBOOK COMPONENT INFORMATION Technical Training Department State Water Heaters STC-077 32 Ashland City, Tennessee © 2004 COMPONENT INFORMA TION ORIFICE T ABLE * -4 and -5 stamped wi th “P” for Prop ane NOTE: Hex head of main burner orifice is upstre am end — gas flows out of tapered end. FLAME SENSING ROD PART NUMBER FLAME SENS[...]

  • Page 34

    SUF SERVIC E HANDBOOK COMPONENT INFORMATION State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 33 STC-077 PRESSURE SWTCHES[...]

  • Page 35

    SUF SERVICE HANDBOOK COMPONENT INFORMATION Technical Training Department State Water Heaters STC-077 34 Ashland City, Tennessee © 2004 PRESSURE SWITCHES (CONTINUED) PRESSURE SWITCHES PART NUMBER / ACTIVATION PR ESSURE † †. Pressure values are given in inches of water colum n pressure (“W .C.). Negative pressure values in this t able are prec[...]

  • Page 36

    SUF SERVIC E HANDBOOK WIRING DIAGRA MS State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 35 STC-077 WIRING DIAGRAMS[...]

  • Page 37

    SUF SERVICE HANDBOOK SERVICE AIDS Technical Training Department State Water Heaters STC-077 36 Ashland City, Tennessee © 2004 SER VICE AIDS 1. This type product is polarity sensitive . Be certain that your electr ical supply wire neutral has no voltage. 2. This unit will produce condens ation — quite heavily at ti mes. The outlet drain hose must[...]

  • Page 38

    SUF SERVIC E HANDBOOK SERVICE AIDS State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 37 STC-077 SUF MUFFLER NOTES: 1. Install muf fler in vertical position only . 2. Muffler must be a minimum of 8” from top of condensate elbow . 3. The muffler inlet and outlet are 4” PVC. If venting with a 4” PVC, a 4” x 4”[...]

  • Page 39

    SUF SERVICE HANDBOOK QUESTIONS AND ANSWERS Technical Training Department State Water Heaters STC-077 38 Ashland City, Tennessee © 2004 QUESTIONS AND ANSWERS Q. How much electrical power is required for a SU F water heater? A. The SUF models draw appr oximately 5.0 Amps Max. Q. When should SUF’ s be delimed? A. Many variables affect the lime buil[...]

  • Page 40

    SUF SERVIC E HANDBOOK ERROR CODES State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 39 STC-077 ERROR CODES CODE INDICATION 00 This is normal operat ion , 00 is displayed each time the heater is powered up. 01 Indicates th e pressure switch circuit w as not op en during th e prediagn ostic system check when the proper[...]

  • Page 41

    SUF SERVICE HANDBOOK SERVICE CHECKLIST Technical Training Department State Water Heaters STC-077 40 Ashland City, Tennessee © 2004 SER VICE CHECKLIST This is not intended to be and all-inclusive list of the problem that the Service Agent may encounter . Any item checked “no” on this list should be thoroughly investigated and corrective action [...]

  • Page 42

    SUF SERVICE HANDBOOK PARTS LIST State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 41 STC-077 SUF SERVICE HANDBOOK PARTS LIST SUF MODELS 100 – 150, 10 0 – 199 AND 100 – 240 ST A TE W A TER HEA TERS 500 LINDHAL PARKWAY, ASHLAND CITY, TN 37015 PHONE: 1-800-821-2017 • FAX 1 -800- 644-9306 WWW.STATEWATERHEATERS.CO[...]

  • Page 43

    SUF SERVICE HANDBOOK PARTS LIST Technical Training Department State Water Heaters STC-077 42 Ashland City, Tennessee © 2004 UL TRA FORCE SUF MODELS REPLACEMEN T P ARTS Shaded parts are recommended stock items for emergency r eplacement. Consider gas used in your area only . *Not illustrated. ITEM DESCRIPTION SUF 100 150 SUF 100 199 SUF 100 240 SUF[...]

  • Page 44

    SUF SERVICE HANDBOOK PARTS LIST State Water Heaters Technical Training Department Ashland City, Tennessee © 2004 43 STC-077 UL TRA FORCE SUF CONTROLS P ARTS LIST Shaded parts are recommended stock items for emergency r eplacement. Consider gas used in your area only . ITEM DESCRIPTION SUF 100 150 SUF 100 199 SUF 100 240 SUF 100 150-LP SUF 100 199-[...]

  • Page 45

    SUF SERVICE HANDBOOK PARTS LIST Technical Training Department State Water Heaters STC-077 44 Ashland City, Tennessee © 2004 NOTES:[...]

  • Page 46

    THIS PRINT OUT IS FOR REFERENCE ONL Y! Do not use this printout for color match or critical dimensions. PRINT OUT MADE A T 100% OF FINAL SIZE. THIS FILE HAS NOT BEEN TRAPPED. This file was created with Adobe Illustrator 8.0.1 . DO NOT try to open this file with earlier versions. Marketing Support Inc. assumes no responsibility for final print qu[...]