Stoelting 4231G manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Aller à la page of

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Stoelting 4231G. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Stoelting 4231G ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Stoelting 4231G décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Stoelting 4231G devrait contenir:
- informations sur les caractéristiques techniques du dispositif Stoelting 4231G
- nom du fabricant et année de fabrication Stoelting 4231G
- instructions d'utilisation, de réglage et d’entretien de l'équipement Stoelting 4231G
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Stoelting 4231G ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Stoelting 4231G et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Stoelting en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Stoelting 4231G, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Stoelting 4231G, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Stoelting 4231G. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Model 4231G/H OWNER'S MANUAL Manual No. 513534 Apr . 2003, Rev . 3[...]

  • Page 2

    [...]

  • Page 3

    Need Part s or Service? We stock the parts you need.  Our Technicians are factory trained and are certified in the Stoelting Technicare program. Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________ CALL Distributor: _________________________ Phone No.: _____[...]

  • Page 4

    [...]

  • Page 5

    STOELTING OWNER'S MANUAL FOR MODEL 4231G STOELTING FLOOR GRAVITY FREEZER SOFT-SERVE This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes at any time without notice to [...]

  • Page 6

    [...]

  • Page 7

    T ABLE OF CONTENTS Section Description Page 1 INTRODUCTION ................................................................................................. 1 1.1 Description ........................................................................................................... 1 1.2 Specifications ..............................................[...]

  • Page 8

    LIST OF ILLUSTRA TIONS Figure Description Page 1 Model 4231G Freezer ....................................................................................................... 1 2 Specifications ................................................................................................................ .... 1 3 Warning and Label Locations ........[...]

  • Page 9

    1 1.1 DESCRIPTION The Stoelting® 4231G freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non- dairy mixes available, including ice milk, ice cream, yogurt, and frozen dietary desserts. This manual is designe[...]

  • Page 10

    2 1.2 SPECIFICATIONS MODEL 4231G FLOOR MODEL GRAVITY FREEZER DIMENSIONS Freezer: 25.90” (65.81 cm) wide x 30.20” (76.7 cm) deep x 60.80” (154.4 cm) high Crated: 38.00” (96.5 cm) wide x 64.00” (162.5 cm) deep x 70.00” (178.0 cm) high WEIGHT Freezer: 640 lbs. (291 kg) Crated: 815 lbs. (370 kg) ELECTRICAL Refer to the nameplate located on [...]

  • Page 11

    3 2.1 SAFETY PRECAUTIONS SECTION 2 INST ALLA TION INSTRUCTIONS Figure 3. Warning Label Locations Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. Take notice of all warning labels on the freezer (Fig. 3). The labels have been put there to [...]

  • Page 12

    4 2.2 SHIPMENT AND TRANSIT The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destination, the freezer must be checked for any damage that may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN T[...]

  • Page 13

    5 C . Accurate leveling is necessary for correct drainage of freezer barrel to insure correct over-run and flow . Place a spirit level on top of the freezer at each corner to check for level condition (Fig. 5). If adjustment is necessary , level the freezer by turning the casters in or out (Fig. 6). Figure 6. Caster Adjustment Figure 7. Connecting [...]

  • Page 14

    6[...]

  • Page 15

    7 SECTION 3 INITIAL SET -UP AND OPERA TION 3.1 OPERATOR’S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; Observe these rules: A. Know the freezer . Read and understand the Operating Instructions. B. Notice all warning labels on the freezer . C. W ear proper clothing. Avoid loose fitting garment s, and remove watches, rings or jewelry , which c[...]

  • Page 16

    8 A. SPIGOT SWITCH When the spigot handle is opened the SPIGOT switch will start the auger drive motor and refrigeration systems. When the spigot handle is closed, the auger drive motor and compressor will remain on until the product in the barrel reaches the proper consistency . B. CLEAN-OFF-SERVE SWITCH The CLEAN-OFF-SERVE switch is a three-posit[...]

  • Page 17

    9 3.3 SANITIZING Sanitizing must be done after the freezer is clean and just before the hopper is filled with mix. Sanitizing the night before is not effective. However, you should always clean the freezer and parts after using it. W ARNING THE UNITED ST A TES DEP ARTMENT OF AGRICUL TURE AND THE FOOD AND DRUG ADMINISTRA TION REQUIRE THA T ALL CLEAN[...]

  • Page 18

    10 E. After five minutes, place the bucket under the spigots and open all three spigots to drain the sanitizing solution. When the solution has drained, place the CLEAN-OFF-SERVE switch in the OFF position. Allow the freezer barrel to drain completely (Fig. 14). Figure 14. Spigot Opened and Solution Draining 3.4 FREEZE DOWN AND OPERATION This secti[...]

  • Page 19

    11 I. The freezer is designed to dispense the product at a reasonable draw rate. If the freezer is overdrawn, the result is a soft product or a product the will not dispense at all. If this should occur , allow the freezer to run for approximately 30 seconds before dispensing additional product. After a while the operator will sense or feel the fre[...]

  • Page 20

    12 B . Place the CLEAN-OFF-SERVE rocker switch in the CLEAN position. Allow the mix to agitate in freezer barrel until the mix has become a liquid. C . Drain the liquid mix by opening the spigot. A bucket or container should be placed under the spigot to catch the liquid mix (Fig. 19). Figure 19. Draining Mix D . Place the CLEAN-OFF-SERVE switch in[...]

  • Page 21

    13 C . Remove rosette cap. Push the spigot body through the bottom of the front door and remove the spigot body (Fig. 22). Figure 21. Removing Front Door D . Remove the front auger supports and bearings (Fig. 23). Figure 22. Removing Spigot Figure 23. Removing Auger Supports E. Remove the auger assemblies from the freezer . Pull the augers out of t[...]

  • Page 22

    14 J . Remove drain trays. 3.9 CLEANING THE FREEZER PARTS Place all loose parts in a pan or container and take to the wash sink for cleaning. To clean freezer parts refer to the following steps: A. Place all p art s in warm mild detergent water and clean with brushes provided. Rinse all parts with clean hot water . CAUTION DO NOT DAMAGE P ARTS BY D[...]

  • Page 23

    15 CAUTION DO NOT PLACE THE MIX INLET REGULA T OR INT O THE HOPPER BEFORE INST ALLING THE AUGER. E. Install the two plastic flights onto rear of the auger and insert part way into freezer barrel. F . Install the remaining plastic flights, push the auger into the freezer barrel and rotate slowly until the auger engages the drive shaft. G. Install th[...]

  • Page 24

    16 NOTE Refer to Section 3.3 for sanitizing the assembled freezer before filling with mix. L. Install the drain trays (Fig. 30). CAUTION DRAIN TRA YS MUST BE IN PLACE BEFORE OPERA TING FREEZER TO PREVENT DAMAGE FROM POSSIBLE AUGER SEAL LEAKS. Figure 30. Drain Trays 3.12 ROUTINE CLEANING To remove spilled or dried mix for the freezer exterior, simpl[...]

  • Page 25

    17 SECTION 4 MAINTENANCE INSTRUCTIONS 4.1 PREVENTIVE MAINTENANCE It is recommended that a preventive maintenance schedule be followed to keep the freezer clean and operating properly. The following steps are suggested as a preventive maintenance guide. W ARNING NEVER A TTEMPT T O REP AIR OR PERFORM MAINTENANCE ON FREEZER UNTIL THE MAIN ELECTRICAL P[...]

  • Page 26

    18 C. MONTHL Y 1. Check drive belt for wear . 2. Check condenser for dirt. 4.2 FREEZE-UP If a freeze-up does occur, use the following steps to thaw the mix in the freezer barrel: CAUTION IF THE DRIVE BEL T SQUEALS WHEN THE CLEAN-OFF-SERVE SWITCH IS PLACED IN THE SERVE POSITION, OR WHEN THE SPIGOT IS OPENED TO DISPENSE PRODUCT , TURN THE CLEAN-OFF-S[...]

  • Page 27

    19 4.5 TROUBLESHOOTING W ARNING NEVER A TTEMPT TO REP AIR OR PERFORM MAINTENANCE ON FREEZER UNTIL THE MAIN ELECTRICAL POWER HAS BEEN DISCONNECTED. Problem Possible Cause Remedy Freezer does not run 1. Power to freezer is off. 1. Supply power to freezer 2. Fuse or circuit breaker is blown or tripped. 2. Replace or reset. (If condition continues See [...]

  • Page 28

    20 Low overrun 1. Mix inlet regulator (carburetor) missing. 1. Replace mix inlet regulator (carburetor). 2. Mix inlet regulator (carburetor) “O” Ring 2. Replace mix inlet regulator missing. (carburetor) “O” Ring. 3. Mix inlet regulator (carburetor) air tube 3. Clean with sanitizer brush. blocked. Front door leaks. 1. Front door knobs are lo[...]

  • Page 29

    21 SECTION 5 REPLACEMENT P ARTS 5.1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: A . Model number of equipment. B . Serial number of model, stamped on nameplate. Part Number Description 324014 Decal Black Arrow 324141 Decal Caution Rotating Blades 324509 D e [...]

  • Page 30

    22[...]

  • Page 31

    23 Item Stoelting PN Qty Description 1 2177428 1 Door w/pins 2 3159696 2 Spigot, Outside 3 3158086 1 Spigot, Center 4 624598 4 O-Ring, 7/8 OD x 1/8 CS 5 624664 1 O-Ring 1-5/16 OD x 1-1/16 ID x 1/8 CS 6 625133 2 O- Ring 4.00" OD x .1875" CS 7 508135 As Reqd Lube, Petro-Gel 8 482019 4 Knob with 3/8-16 (Black) 9 624614 2 O-Ring, 1 OD x ¾ ID[...]

  • Page 32

    24[...]

  • Page 33

    25[...]

  • Page 34

    26[...]

  • Page 35

    27 Item Stoelting PN Qty Description 1 152294 4 Belt V, 39.2 O.L. x 38.3 P.L. 2 282021-SV 2 Compressor (4231-18G, -38G) 2A 282020-SV 2 Compressor (4231-109G, -309G) 2B 282030 2 Compressor (4231-102G, -302G) 3 422156 2 Grommet Kit with sleeves 4 644371 8 Screw Cap 5/16-18 x 1-3/4 Hx 5 767211 8 Washer Flat 5/16, 7/8 x 3/8 x 14GA 6 522844 2 Motor, 2HP[...]

  • Page 36

    28[...]

  • Page 37

    29 Item Stoelting PN Qty Description 1 649109 4 Screw Tap 10-16 x 1/2 Ind. Hx 2 524091 2 Mount Adhesive Back 1 x 1 Plastic 3 647885 2 Screw Mach 1/4-20 x 1/2 Trs Hd 4 538922 2 Nut Speed 1/4-20 5 766964 6 Washer Shakeproof 1/4 Zinc 6 644195 4 Screw Cap 1/4-20 x 2 Hx Hd 7 1172773 4 Spacer, 1.47 Long 8 2158124-SV 1 Door Interlock Switch Assy 9 766949 [...]

  • Page 38

    30 12, 13, 14 7 8 10 11 8 10 11 4A 4A 6 1, 2A, 2B 16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . . . 1 1 1 1 1 . . . . . . . . . . , , , , , 3 3 3 3 3 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2 12, 13, 14 12, 13, 14 12, 13, 14 3 15 9 9 6 1, 2A, 2B 15 3 16 7 7 7 7 7 7 7 7 7 7 7 , , , , , 7 7 7 7 7 . . . . . / / / / / 5 5 5 5 5 0 0 0 0 0 , ,[...]

  • Page 39

    31 Item Stoelting PN Qty Description 1 282021-SV 2 Compressor (4231-18G, -38G) 2A 282020-SV 2 Compressor (4231-109G, -309G) 2B 282030 2 Compressor (4231-102G, -302G) 3 4172774 1 Hopper & Evaporator Assembly 4 284104 2 Condenser (W/C Only) 4A 284044 1 Condenser (A/C Only) 5 718686 2 Swit ch Pressure (W/C Only) 6 342008 2 Drier, Filter 7 762277 2[...]

  • Page 40

    32 12, 13, 14 7 8 10 11 8 10 11 4 4 6 1, 2A, 2B 16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . . . 1 1 1 1 1 . . . . . , , , , , 3 3 3 3 3 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2 12, 13, 14 12, 13, 14 12, 13, 14 3 15 9 9 6 1, 2A, 2B 15 3 16 7 7 7 7 7 7 7 7 7 7 7 , , , , , 7 7 7 7 7 . . . . . / / / / / 5 5 5 5 5 . . . . . , , , , , 2 2 2[...]

  • Page 41

    33 Item Stoelting PN Qty Description 1 282021-SV 2 Compressor (4231-18G, -38G) 2A 282020-SV 2 Compressor (4231-109G, -309G) 2B 282030 2 Compressor (4231-102G, -302G) 3 4172774 1 Hopper & Evaporator Assembly 4 284104 2 Condenser (W/C Only) 4A 284044 1 Condenser (A/C Only) 5 718686 2 Switch Pressure (W/C Only) 6 342008 2 Drier, Filter 7 762277 2 [...]

  • Page 42

    [...]

  • Page 43

    W ARRANTY SOFT SER VE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance a[...]