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Yamaha YZ250M manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Yamaha YZ250M devrait contenir:
- informations sur les caractéristiques techniques du dispositif Yamaha YZ250M
- nom du fabricant et année de fabrication Yamaha YZ250M
- instructions d'utilisation, de réglage et d’entretien de l'équipement Yamaha YZ250M
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Yamaha YZ250M ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Yamaha YZ250M et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Yamaha en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Yamaha YZ250M, comme c’est le cas pour la version papier.

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Table des matières du manuel d’utilisation

  • Page 1

    A 2 YZ250M (5HC1) CANADA,U.S.A.,SOUTH AFRICA YZ250 (5HC2) EUROPE YZ250 (5HC3) JAP AN YZ250M (5HC4) OCEANIA 205HC–100E1[...]

  • Page 2

    A 3[...]

  • Page 3

    FOREWORD A 4 This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to t his Parts Catalogue and quote both part numbers and part names correctly . YZ250M(5HC1/5HC4),YZ250(5HC2/5HC3) 1. Modifications or additions which have been made after issue of the Parts Catalogue [...]

  • Page 4

    MODEL LABEL A 5 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed. (2)[...]

  • Page 5

    B 2 FIG. 1 CYLINDER HEAD 1 5CU– 1111 1–00 HEAD, CYLINDER 1 1 1 1 1 2 94702–00326 PLUG, SP ARK (NGK BR8EG) 1 1 1 1 3 901 16–08394 BOL T , STUD 6 6 6 6 4 93604–08071 PIN, DOWEL 2 2 2 2 5 90176–08026 NUT , CROWN 6 6 6 6 6 90201–08087 W ASHER, PLA TE 6 6 6 6 7 5CU–1 131 1–00 CYLINDER 1 1 1 1 1 8 5CU–1 131D–00 V AL VE ASSY 1 1 1 1 [...]

  • Page 6

    B 3 FIG. 1 CYLINDER HEAD 28 98907–05012 SCREW , BIND 2 2 2 2 29 93104–08040 OIL SEAL 1 1 1 1 30 4SS–1 1832–00 LEVER, LINK 1 1 1 1 31 90508–155B8 SPRING, TORSION 2 2 2 2 32 5CU–1 132E–00 PULLEY 1 1 1 1 1 33 5CU–1 132F–00 PULLEY 2 1 1 1 1 34 90201–081G0 W ASHER, PLA TE 2 2 2 2 35 90501–046L6 SPRING, COMPRESSION 2 2 2 2 36 5CU–[...]

  • Page 7

    B 4 FIG. 2 GOVERNOR 1 4JY–1 1915–01 PLA TE, THRUST 1 1 1 1 1 2 98907–05012 SCREW , BIND 1 1 1 1 3 90105–05002 BOL T , W ASHER BASED 1 1 1 1 4 90201–057H5 WASHER, PLA TE 1 1 1 1 5 90387–085E1 COLLAR 1 1 1 1 6 93104–08040 OIL SEAL 1 1 1 1 7 5CU–1 1990–00 PUSH ROD ASSY 1 1 1 1 8 3JE–1 1922–01 FORK, GOVERNOR 1 1 1 1 9 91317–0400[...]

  • Page 8

    B 5 FIG. 3 CRANKSHAFT . PISTON 1 5CU–1 1631–00–A0 PISTON (STD) 1 1 1 1 UR 5CU–1 1631–00–B0 PISTON (STD) 1 1 1 1 UR 5CU–1 1631–00–C0 PISTON (STD) 1 1 1 1 UR 5CU–1 1631–00–D0 PISTON (STD) 1 1 1 1 UR 2 5CU–1 1603–00 PISTON RING SET (STD) 1 1 1 1 3 5CU–1 1633–10 PIN, PISTON 1 1 1 1 4 93450–19052 CIRCLIP 2 2 2 2 5 93310[...]

  • Page 9

    B 6 FIG. 4 W A TER PUMP 1 5CU–12459–00 GEAR, IMPELLER SHAFT 1 1 1 1 2 5DJ–12451–00 IMPELLER, WA TER PUMP 1 1 1 1 3 90201–08512 W ASHER, PLA TE 1 1 1 1 4 93109–1 1073 OIL SEAL 1 1 1 1 5 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 1 1 1 6 93306–00105 BEARING (B6001) 1 1 1 1 7 90201–08784 W ASHER, PLA TE 1 1 1 1 8 99001–06600 CIRCLI[...]

  • Page 10

    B 7 FIG. 5 RADIA TOR. HOSE 1 4SR–1240A–10 RADIA TOR ASSY 1 1 1 1 2 91A20–05065 TUBE, FLEXIBLE VINYL 1 1 1 1 3 90467–09006 CLIP 1 1 1 1 4 4SR–12461–10 RADIA TOR ASSY 1 1 1 1 5 5HD–12462–00 CAP , RADIA TOR 1 1 1 1 6 5CU–12481–00 PIPE 1 1 1 1 1 7 4SS–12482–00 PIPE 2 2 2 2 2 8 5CU–12484–00 PIPE 4 1 1 1 1 9 90450–28014 HOSE[...]

  • Page 11

    B 8 FIG. 6 INT AKE 1 4XL–13610–00 REED V AL VE ASSY 1 1 1 1 2 4XL–13613–00 .REED, V AL VE 2 2 2 2 3 4XL–13616–00 .STOPPER, REED V AL VE 2 2 2 2 4 98507–03008 .SCREW , P AN HEAD 4 4 4 4 5 92907–03100 .WASHER 4 4 4 4 6 4XL–13625–00 .SP ACER, REED V AL VE 1 1 1 1 7 5HC–13565–00 JOINT , CARBURETOR 1 1 1 1 8 91317–06020 BOL T 5[...]

  • Page 12

    B 9 FIG. 7 CARBURETOR 1 5HC–14101–00 CARBURETOR ASSY 1 1 1 1 5HC–14101–10 CARBURETOR ASSY 1 1 2 4JT–14171–00 .PLUNGER, ST ARTER 1 1 1 1 3 4SR–14985–00 .FLOA T 1 1 1 1 4 4JT–14984–00 .GASKET , FLOA T CHAMBER 1 1 1 1 5 4MX–141 15–00 .PLUG, SCREW 1 1 1 1 6 4MX–14561–00 .O–RING 1 1 1 1 7 4MX–14392–00 .V AL VE, NEEDLE 1[...]

  • Page 13

    B 10 FIG. 7 CARBURETOR 10 4SR–14916–CJ .NEEDLE (N3CJ) 1 1 1 1 AP 4SR–14916–EG .NEEDLE (N3EG) 1 1 1 1 AP 4SR–14916–EH .NEEDLE (N3EH) 1 1 1 1 AP 4SR–14916–EW .NEEDLE (N3EW) 1 1 1 1 AP 4SR–14916–EJ .NEEDLE (N3EJ) 1 1 1 1 AP 1 1 4MX–14919–00 .CLIP 1 1 1 1 12 5HC–14340–A7 .V AL VE ASSY 1 1 1 1 13 5HC–14261–00 .HOLDER 1 1 [...]

  • Page 14

    B 11 FIG. 7 CARBURETOR 23 4MX–14943–95 .JET , MAIN (#188) 1 1 1 1 AP 4MX–14943–45 .JET , MAIN (#190) 1 1 1 1 AP 24 4MX–14194–00 .RING 1 1 1 1 25 98502–04012 .SCREW , P AN HEAD 2 2 2 2 26 4XL–1410E–00 .HOSE 1 1 1 1 27 4JT–1494F–09 .JET (#85) 1 1 1 1 STD 4JT–1494F–07 .JET (#50) 1 1 1 1 AP 4JT–1494F–1 1 .JET (#60) 1 1 1 1[...]

  • Page 15

    B 12 FIG. 8 EXHAUST 1 5CU–14610–00 EXHAUST PIPE ASSY 1 1 1 1 1 2 93210–53638 O–RING 2 2 2 2 3 90507–20052 SPRING, TENSION 2 2 2 2 4 5CU–14771–00 ST A Y , MUFFLER 1 1 1 1 1 5 90480–16561 GROMMET 1 1 1 1 6 90387–063G3 COLLAR 1 1 1 1 7 90201–06071 W ASHER, PLA TE 1 1 1 1 8 483–14781–02 ST A Y , MUFFLER 2 1 1 1 1 9 95027–06012[...]

  • Page 16

    B 13 FIG. 9 CRANKCASE 1 5CU–151 1 1–01 CRANKCASE 1 1 1 1 1 2 5CU–15121–01 CRANKCASE 2 1 1 1 1 3 91317–06050 BOL T 7 7 7 7 4 91317–06060 BOL T 1 1 1 1 5 91317–06070 BOL T 3 3 3 3 6 4JT–15381–01 PLA TE, BEARING COVER 2 2 2 2 7 90149–06326 SCREW 2 2 2 2 8 353–131 15–01 CONNECTOR, SUCTION PIPE 1 1 1 1 9 90445–08605 HOSE 1 1 1 [...]

  • Page 17

    B 14 FIG. 10 CRANKCASE COVER 1 1 5CU–1541 1–00 COVER, CRANKCASE 1 1 1 1 1 2 5CU–15451–00 GASKET , CRANKCASE COVER 1 1 1 1 1 3 98507–06030 SCREW , P AN HEAD 5 5 5 5 4 92907–06600 W ASHER, PLA TE 5 5 5 5 5 5CU–15421–00 COVER, CRANKCASE 2 1 1 1 1 6 5HC–17466–00 GUIDE, CHAIN 1 1 1 1 7 98507–06035 SCREW , P AN HEAD 2 2 2 2 8 92907?[...]

  • Page 18

    B 15 FIG. 1 1 ST ARTER 1 5CU–15601–01 KICK SHAFT ASSY 1 1 1 1 2 90201–20685 .WASHER, PLA TE (0.5T) 1 1 1 1 3 93410–20038 .CIRCLIP 1 1 1 1 4 90501–16107 .SPRING, COMPRESSION 1 1 1 1 5 90201–167P7 .WASHER, PLA TE 1 1 1 1 6 99009–16400 .CIRCLIP 1 1 1 1 7 5CU–15664–00 .GUIDE, SPRING 1 1 1 1 8 90508–305B0 .SPRING, TORSION 1 1 1 1 9 9[...]

  • Page 19

    C 2 FIG. 12 CLUTCH 1 5DJ–161 1 1–00 GEAR, PRIMARY DRIVE 1 1 1 1 2 90387–2513A COLLAR 1 1 1 1 3 5CU–1 1956–00 GEAR, GOVERNOR DRIVE 1 1 1 1 4 90201–105P3 W ASHER, PLA TE 1 1 1 1 5 90105–10445 BOL T , W ASHER BASED 1 1 1 1 6 5DJ–16150–00 PRIMARY DRIVEN GEAR COMP . 1 1 1 1 7 4EW–16371–01 BOSS, CLUTCH 1 1 1 1 8 5HC–16351–00 PLA[...]

  • Page 20

    C 3 FIG. 12 CLUTCH 28 90430–05242 GASKET 1 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5HC1 5HC2 5HC3 5HC4[...]

  • Page 21

    C 4 FIG. 13 TRANSMISSION 1 5BE–1741 1–00 AXLE, MAIN 1 1 1 1 2 93306–20540 BEARING 1 1 1 1 3 5BE–17151–00 GEAR, 5TH PINION 1 1 1 1 4 90201–253K0 W ASHER, PLA TE (T=1.0) 1 1 1 1 5 93440–25084 CIRCLIP 3 3 3 3 6 5CU–17131–00 GEAR, 3RD PINION 1 1 1 1 7 5BE–17141–10 GEAR, 4TH PINION 1 1 1 1 8 90387–21 13G COLLAR 1 1 1 1 9 5BE–17[...]

  • Page 22

    C 5 FIG. 13 TRANSMISSION 28 9383E–14210 SPROCKET , DRIVE (14T) 1 1 1 1 STD 9383E–13144 SPROCKET ,DRIVE 13T(2141746130) 1 1 1 1 AP 29 90215–21256 W ASHER, LOCK 1 1 1 1 30 90179–20255 NUT 1 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5HC1 5HC2 5HC3 5HC4[...]

  • Page 23

    C 6 FIG. 14 SHIFT CAM. FORK 1 5CU–18541–00 CAM, SHIFT 1 1 1 1 2 93306–90504 BEARING 1 1 1 1 3 5DH–18562–00 PLA TE, STOPPER 2 2 2 2 2 4 90105–06553 BOL T , W ASHER BASED 2 2 2 2 5 4EW–18185–00 SEGMENT 1 1 1 1 6 93306–90501 BEARING 1 1 1 1 7 5CU–18140–01 STOPPER LEVER ASSY 1 1 1 1 8 90507–14064 SPRING, TENSION 1 1 1 1 9 90201?[...]

  • Page 24

    C 7 FIG. 15 SHIFT SHAFT 1 5CU–18101–00 SHIFT SHAFT ASSY 1 1 1 1 2 5CU–18122–00 LEVER, SHIFT 2 1 1 1 1 3 90387–124F4 COLLAR 1 1 1 1 4 90201–12575 W ASHER, PLA TE 1 1 1 1 5 90508–291A8 SPRING, TORSION 1 1 1 1 6 5CU–181 10–00 SHIFT PEDAL ASSY 1 1 1 1 7 95027–06020 BOL T , FLANGE 1 1 1 1 8 93102–12224 OIL SEAL 1 1 1 1 9 3XJ–1817[...]

  • Page 25

    C 8 FIG. 16 FRAME 1 5HC–21 1 10–00–P0 FRAME COMP . 1 1 1 1 DPBMC 2 5HC–21 190–00–P0 REAR FRAME COMP . 1 1 1 1 DPBMC 3 901 10–08096 BOL T , HEXAGON SOCKET HEAD 2 2 2 2 4 90105–08099 BOL T , W ASHER BASED 1 1 1 1 5 95817–101 10 BOL T , FLANGE 1 1 1 1 6 95607–10200 NUT , SELF–LOCKING 1 1 1 1 7 5CU–21425–00 BRACKET , REAR UPPE[...]

  • Page 26

    C 9 FIG. 17 FENDER 1 5HD–2151 1–00 FENDER, FRONT 1 1 1 1 2 3JD–21748–00 COLLAR 4 4 4 4 3 901 19–06096 BOL T , WITH WASHER 4 4 4 4 4 99241–00080 EMBLEM, Y AMAHA 1 1 1 1 5 5BE–2161 1–10 FENDER, REAR 1 1 1 1 6 901 19–06192 BOL T , WITH WASHER 1 1 1 1 7 95027–06030 BOL T , FLANGE 1 1 1 1 8 90201–06071 W ASHER, PLA TE 1 1 1 1 9 901[...]

  • Page 27

    C 10 FIG. 18 SIDE COVER 1 4SS–2171 1–00 COVER, SIDE 1 1 1 1 1 2 95827–06016 BOL T , FLANGE 1 1 1 1 3 90387–06009 COLLAR 1 1 1 1 4 95827–06016 BOL T , FLANGE 1 1 1 1 5 4SS–21721–00 COVER, SIDE 2 1 1 1 1 6 95827–06016 BOL T , FLANGE 1 1 1 1 7 90387–06009 COLLAR 1 1 1 1 8 95827–06016 BOL T , FLANGE 1 1 1 1 9 5ET–21730–10 SIDE C[...]

  • Page 28

    C 11 FIG. 19 REAR ARM 1 5CU–221 10–00 REAR ARM COMP . 1 1 1 1 2 90151–04048 SCREW , COUNTERSUNK 4 4 4 4 3 5ET–22355–00 P A TCH 2 2 2 2 4 93317–22262 BEARING 4 4 4 4 5 90338–16148 PLUG 2 2 2 2 6 93106–22019 OIL SEAL (DC 22–28–8) 2 2 2 2 7 93342–22217 BEARING 2 2 2 2 8 93109–28043 OIL SEAL 2 2 2 2 9 90387–1714R COLLAR 2 2 2 [...]

  • Page 29

    C 12 FIG. 19 REAR ARM 28 90109–147F2 BOL T 1 1 1 1 29 90109–142F4 BOL T 2 2 2 2 30 90201–164H4 WASHER, PLA TE 2 2 2 2 31 90201–14740 W ASHER, PLA TE 3 3 3 3 32 90185–141 12 NUT , SELF–LOCKING 3 3 3 3 33 5DH–2217F–01 ROD, CONNECTING 1 1 1 1 1 34 93315–32056 BEARING 2 2 2 2 35 93109–20076 OIL SEAL 2 2 2 2 36 5HD–2135F–00 COVER[...]

  • Page 30

    C 13 FIG. 20 REAR SUSPENSION 1 5HC–22210–00 SHOCK ABSORBER ASSY , REAR 1 FOR USA 5HC–22210–10 SHOCK ABSORBER ASSY , REAR 1 5HC–22210–20 SHOCK ABSORBER ASSY , REAR 1 5HC–22210–30 SHOCK ABSORBER ASSY , REAR 1 FOR CAN 5HC–22210–40 SHOCK ABSORBER ASSY , REAR 1 1 FOR ZAF 2 5HC–22201–00 .DAMPER SUB ASSY 1 FOR USA 5HC–22201–10 [...]

  • Page 31

    C 14 FIG. 20 REAR SUSPENSION 19 90105–105A2 BOL T , WASHER BASED 1 1 1 1 20 90201–1 12U6 WASHER, PLA TE 1 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5HC1 5HC2 5HC3 5HC4[...]

  • Page 32

    C 15 FIG. 21 STEERING 1 93332–00081 BEARING 1 1 1 1 2 93332–00068 BEARING 1 1 1 1 3 4EW–23416–00 COVER, BALL RACE 2 1 1 1 1 4 90179–28650 NUT 1 1 1 1 5 5HC–23435–00 CROWN, HANDLE 1 1 1 5HC–23435–10 CROWN, HANDLE 1 6 90170–24373 NUT 1 1 1 1 7 90201–247L2 W ASHER, PLA TE 1 1 1 1 8 3SP–23441–00 HOLDER, HANDLE UPPER 2 2 2 2 9 [...]

  • Page 33

    D 2 FIG. 22 FRONT FORK 1 5HC–23102–00 FRONT FORK ASSY (L.H) 1 1 5HC–23102–10 FRONT FORK ASSY (L.H) 1 5HC–23102–20 FRONT FORK ASSY (L.H) 1 2 5HD–23136–L0 .TUBE, OUTER (RIGHT) 1 1 1 1 3 5DH–23120–L0 .INNER TUBE COMP .2 1 1 1 1 4 5ET–23171–L0 .PISTON, FRONT FORK 1 1 1 1 5 5ET–23125–L0 .MET AL, SLIDE 1 1 1 1 1 6 4SS–23146?[...]

  • Page 34

    D 3 FIG. 22 FRONT FORK 21 5HC–23103–20 FRONT FORK ASSY (R.H) 1 22 5HD–23136–L0 .TUBE, OUTER (RIGHT) 1 1 1 1 23 5BF–231 10–L0 .INNER TUBE COMP .1 1 1 1 1 24 5ET–23171–L0 .PISTON, FRONT FORK 1 1 1 1 25 5ET–23125–L0 .MET AL, SLIDE 1 1 1 1 1 26 4SS–23146–L0 .WASHER, OIL SEAL 1 1 1 1 27 5ET–23145–L0 .OIL SEAL 1 1 1 1 28 4SS?[...]

  • Page 35

    D 4 FIG. 22 FRONT FORK 45 4SS–23346–L0 BOL T 1 2 2 2 2 46 5DH–2314J–00 PROTECTER COMP ., 2 1 1 1 1 47 5DH–2314H–00 PROTECTER COMP ., 1 1 1 1 1 48 3SP–23356–L0 BOL T 2 6 6 6 6 49 5HC–2331E–00 GUIDE, CABLE 1 1 1 1 50 4DA–23389–00 GUIDE, CABLE 1 1 1 1 51 901 19–05071 BOL T , WITH WASHER 1 1 1 1 P ART NO. DESCRIPTION REMARKS R[...]

  • Page 36

    D 5 FIG. 23 FUEL T ANK 1 5CU–241 10–00 FUEL T ANK COMP . 1 1 1 1 2 1UY–24610–00 CAP ASSY 1 1 1 1 3 90445–09220 HOSE 1 1 1 1 4 3XJ–24380–00 PIPE JOINT ASSY 1 1 1 1 5 90445–09104 HOSE 1 1 1 1 6 24X–24144–00 HOLDER, DAMPER 2 2 2 2 7 90480–18549 GROMMET 2 2 2 2 8 95027–06016 BOL T , FLANGE 4 4 4 4 9 901 19–06214 BOL T , WITH W[...]

  • Page 37

    D 6 FIG. 24 SEA T 1 5DH–24770–00 SEMI–DOUBLE SEA T ASSY 1 1 1 1 2 5DH–24731–00 .COVER, SEA T 1 1 1 1 3 4SS–24728–00 .BRACKET , SEA T 2 2 2 2 4 97007–06012 .BOL T 4 4 4 4 5 92907–06100 .WASHER, SPRING 4 4 4 4 P ART NO. DESCRIPTION REMARKS REF . NO. 5HC1 5HC2 5HC3 5HC4[...]

  • Page 38

    D 7 FIG. 25 FRONT WHEEL 1 4SS–251 1 1–00 HUB, FRONT 1 1 1 1 2 93306–90403 BEARING 2 2 2 2 3 5DH–251 17–00 SP ACER, BEARING 1 1 1 1 4 93102–26468 OIL SEAL 2 2 2 2 5 94416–21613 RIM (1.60–21) 1 1 1 1 6 4DA–25104–00 SPOKE SET , FRONT 1 1 1 1 7 94108–21 12Y TIRE (80/100–21 51M D755F) 1 1 UR DUNLOP FOR CANADA 94108–2101 1 TIRE [...]

  • Page 39

    D 8 FIG. 26 FRONT BRAKE CALIPER 1 4XM–2582T–00 DISC, BRAKE 1 1 1 1 2 90149–06327 SCREW 6 6 6 6 3 5DH–2580T–00 CALIPER ASSY (LEFT) 1 1 1 5DH–2580T–10 CALIPER ASSY (LEFT) 1 4 4EW–W0057–00 .PISTON ASSY , CALIPER 1 1 1 1 5 3JD–W0047–00 ..CALIPER SEAL KIT 1 1 1 1 6 5DH–25919–00 .SUPPORT , P AD 1 1 1 1 7 1UY–W0048–50 .BLEED [...]

  • Page 40

    D 9 FIG. 27 REAR WHEEL 1 5ET–2531 1–00 HUB, REAR 1 1 1 1 2 5ET–25317–00 SP ACER, BEARING 1 1 1 1 3 93306–27205 BEARING 1 1 1 1 4 93306–07202 BEARING 1 1 1 1 5 93106–30044 OIL SEAL 1 1 1 1 6 93106–30045 OIL SEAL 1 1 1 1 7 99009–45500 CIRCLIP 1 1 1 1 8 94421–19602 RIM (2.15–19) 1 1 1 1 9 5HD–25304–00 SPOKE SET , REAR 1 1 1 1[...]

  • Page 41

    D 10 FIG. 27 REAR WHEEL 19 90480–08608 GROMMET 1 1 1 1 20 5ET–25383–00 COLLAR, WHEEL 2 2 2 2 21 5ET–25388–00 PULLER, CHAIN 1 1 1 1 1 22 5ET–25389–00 PULLER, CHAIN 2 1 1 1 1 23 90101–08777 BOL T 2 2 2 2 24 90179–08299 NUT 2 2 2 2 25 5ET–25381–00 AXLE, WHEEL 1 1 1 1 26 90185–20168 NUT , SELF–LOCKING 1 1 1 1 27 90201–203U1 [...]

  • Page 42

    D 11 FIG. 28 REAR BRAKE CALIPER 1 5DH–2582W–00 DISC, REAR BRAKE 2 1 1 1 1 2 90109–065G4 BOL T 6 6 6 6 3 5ET–2580W–00 CALIPER ASSY , REAR 2 1 1 1 1 4 5ET–W0057–50 .PIST ON ASSY , CALIPER 1 1 1 1 5 5ET–W0047–50 ..CALIPER SEAL KIT 1 1 1 1 6 5DH–25919–50 .SUPPORT , P AD 1 1 1 1 7 1UY–W0048–50 .BLEED SCREW KIT 1 1 1 1 8 5ET–W[...]

  • Page 43

    D 12 FIG. 29 STEERING HANDLE. CABLE 1 4XM–261 1 1–00 HANDLEBAR 1 1 1 1 2 4GY–26241–00 GRIP (LEFT) 1 1 1 1 3 4XM–26240–00 GRIP ASSY 1 1 1 1 4 4GY–26242–00 .GRIP (RIGHT) 1 1 1 1 5 4SS–26281–00 CAP , GRIP UPPER 1 1 1 1 6 4SS–26282–10 CAP , GRIP LOWER 1 1 1 1 7 4SS–2628H–00 CAP , WIRE 1 1 1 1 8 95027–06025 BOL T , FLANGE 2[...]

  • Page 44

    D 13 FIG. 30 FRONT MASTER CYLINDER 1 5ET–25872–00 HOSE, BRAKE 1 1 1 1 1 2 90201–101 18 W ASHER, PLA TE 4 4 4 4 3 90401–10168 BOL T , UNION 2 2 2 2 4 4SS–W2587–01 MASTER CYLINDER SUB ASSY 1 1 1 1 5 4SS–W0041–00 .CYLINDER KIT , MASTER 1 1 1 1 6 98706–04012 .SCREW , FLA T HEAD 2 2 2 2 7 4SS–25852–00 .CAP , RESERVOIR 1 1 1 1 8 4SS[...]

  • Page 45

    D 14 FIG. 31 ST AND. FOOTREST 1 4XM–27200–00 PEDAL, BRAKE 1 1 1 1 2 4SS–27217–00 BOL T 1 1 1 1 3 93210–1 1073 O–RING 2 2 2 2 4 91401–20012 PIN, COTTER 1 1 1 1 5 90506–16500 SPRING, TENSION 1 1 1 1 6 90240–08120 PIN, CLEVIS 1 1 1 1 7 90201–08089 W ASHER, PLA TE 1 1 1 1 8 90468–16191 CLIP 1 1 1 1 9 5ET–2741 1–00 FOOTREST 1 1[...]

  • Page 46

    D 15 FIG. 32 REAR MASTER CYLINDER 1 3SP–2583V–00 RR. MASTER CYLINDER ASSY . 1 1 1 1 2 4SS–W0042–50 .CYLINDER KIT , MASTER 1 1 1 1 3 93210–15620 .O–RING 1 1 1 1 4 2VN–25866–00 .CIRCLIP 1 1 1 1 5 2VN–2582A–50 .JOINT 1 1 1 1 6 3SP–27222–00 .JOINT 1 1 1 1 7 4SS–27218–00 .NUT 2 2 2 2 8 4EW–25894–00 T ANK, RESERVOIR 1 1 1 [...]

  • Page 47

    E 2 FIG. 33 GENERA TO R 1 5CU–85560–00 BASE ASSY 1 1 1 1 2 5CU–85550–10 ROTOR ASSY 1 1 1 1 3 90149–0601 1 SCREW 3 3 3 3 4 90179–10394 NUT 1 1 1 1 5 90201–10591 W ASHER, PLA TE 1 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5HC1 5HC2 5HC3 5HC4[...]

  • Page 48

    E 3 FIG. 34 HANDLE SWITCH. LEVER 1 5HD–8291 1–00 HOLDER, LEVER 1 1 1 1 1 2 38V–82913–00 HOLDER, LEVER LOWER 1 1 1 1 1 3 5HD–83912–00 LEVER 1 1 1 1 1 4 90109–06027 BOL T 1 1 1 1 5 95607–06100 NUT , U 1 1 1 1 6 97007–05016 BOL T 2 2 2 2 7 5HD–26337–00 BOL T , ADJUSTING 1 1 1 1 8 5HD–83951–00 BOL T , CABLE ADJUSTING 1 1 1 1 9[...]

  • Page 49

    E 4 FIG. 35 ELECTRICAL 1 1 5HC–85540–00 C.D.I. UNIT ASSY 1 1 1 1 2 5CU–85546–00 BAND 1 1 1 1 3 5BE–82310–00 IGNITION COIL ASSY 1 1 1 1 4 95027–06016 BOL T , FLANGE 2 2 2 2 5 4PE–82370–10 PLUG CAP ASSY 1 1 1 1 6 90464–15195 CLAMP 1 1 1 1 7 90464–50255 CLAMP 2 2 2 2 8 90464–13073 CLAMP 1 1 1 1 9 90464–50255 CLAMP 1 1 1 1 10 [...]

  • Page 50

    E 5 FIG. 36 AL TERNA TE (CHASSIS) 1 5ET–22212–20 SPRING (K=APPROX.4.6) 1 1 1 1 AP 5ET–22212–00 SPRING (K=APPROX.4.8) 1 1 1 1 AP 5ET–22212–10 SPRING (K=APPROX.5.0) 1 1 1 1 AP 5ET–22212–30 SPRING (K=APPROX.5.2) 1 1 1 1 AP 5ET–22212–40 SPRING (K=APPROX.5.4) 1 1 1 1 AP 5DH–22212–70 SPRING (K=4.4) 1 1 1 1 AP 5DH–22212–10 SPRI[...]

  • Page 51

    E 6 FIG. 37 OPTIONAL P ARTS 1 1 5CU–1 1630–00 PISTON ASSY (STD) 1 1 1 1 2 5CU–1 1631–00–A0 .PISTON (STD) 1 1 1 1 5CU–1 1631–00–B0 .PISTON (STD) 1 1 1 1 5CU–1 1631–00–C0 .PISTON (STD) 1 1 1 1 5CU–1 1631–00–D0 .PISTON (STD) 1 1 1 1 3 5CU–1 1603–00 .PISTON RING SET (STD) 1 1 1 1 4 5CU–1 1633–00 .PIN, PISTON 1 1 1 1 [...]

  • Page 52

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. M 1 4SS–W0041–00 D – 13 4SS–W0042–50 D – 15 5DH–W0045–00 D – 8 5DH–W0045–10 D – 8 5ET–W0046–00 D – 11 3JD–W0047–00 D – 8 5ET–W0047–50 D – 11 1UY–W0048–50 D – 11 D– 8[...]

  • Page 53

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. M 2 3V6–22358–00 D – 5 4EW–22474–00 C – 13 3JE–22475–00 C – 13 5DH–22898–50 D – 11 5HC–23102–00 D – 2 5HC–23102–10 D – 2 5HC–23102–20 D – 2 5HC–23103–00 D – 2 5HC–23[...]

  • Page 54

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. P ART NO . GRID NO. M 3 90201–164H4 C – 11 C–1 2 90201–167P7 B – 15 90201–20276 B – 15 90201–203U1 D – 10 90201–20685 B – 15 90201–247L2 C – 15 90201–253K0 C – 4 90201–286K9 C – 15 90202–05193 D – [...]

  • Page 55

    CONTENTS ENGINE CYLINDER HEAD B2 ................................... GOVERNOR B4 ........................................ CRANKSHAFT . PISTON B5 ............................. W A TER PUMP B6 ...................................... RADIA TOR. HOSE B7 .................................. INT AKE B8 ............................................ CARBURETOR[...]