Emerson Process Management 1051 manuale d’uso
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Che cosa è il manuale d’uso?
La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Emerson Process Management 1051 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.
Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.
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Innanzitutto, il manuale d’uso Emerson Process Management 1051 dovrebbe contenere:
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Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Emerson Process Management 1051 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Emerson Process Management 1051 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Emerson Process Management in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Emerson Process Management 1051, come nel caso della versione cartacea.
Perché leggere il manuale d’uso?
Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Emerson Process Management 1051, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.
Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Emerson Process Management 1051. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.
Sommario del manuale d’uso
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Pagina 1
www.Fisher.com D100320X012 T y p e s 10 5 1 an d 10 5 2 Si z e s 40 , 60 an d 70 Styles H a nd J Rotary Actuators Contents Introduction 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . Description 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specific[...]
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Pagina 2
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 2 Table 1. Type 1051 and 1052 Actuator Specifications Operation Direct Acting: Increasing loading pressure extends the diaphragm rod out of the spring barrel Service: Type 1051: For on-off or throttling service with positioner Type 1052: For on-off or throttling service with or wi[...]
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Pagina 3
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 3 Table 3. Acceptable Shaft Diameters and Torque Limits for Actuators With J Mounting ACTUATOR SIZE COUPLING AVAILABILITY BY KEYED SHAFT DIAMETER TORQUE LIMIT FOR J MOUNTING ACTUATOR SIZE mm Inches N D m Inch-Pounds 40 9.5 12.7 15.9 19.1 25.4 3/8 1/2 5/8 3/4 1 52 69 114 207 468 46[...]
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Pagina 4
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 4 Specifications Specifications are shown in table 1 for Type 1051 and 1052 actuators. Specifications for a given Type 1051 or 1052 actuator as it originally comes from the factory are stamped on a nameplate attached to the actuator. Principle of Operation The diaphragm rod moves [...]
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Pagina 5
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 5 and approximate weights in table 7. This information is required for proper fabrication of the user-provided bracket and coupling. 1. For an actuator with an H mounting adaptation, attach an appropriate mounting bracket (not provided) to the mounting plate (key 22) with the cap [...]
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Pagina 6
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 6 Table 4. Style H or J Mounting Dimensions ACTUATOR SIZE C E F H P Y ACTUATOR SIZE C Type 1051 Type 1052 F H P Y mm 40 333 505 607 54 114 175 73 60 473 749 876 64 121 186 76 70 (1) 536 – – – 849 64 121 186 76 Inch 40 13.12 19.88 23.88 2.12 4.50 6.88 2.88 60 18.62 29.50 34.5[...]
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Pagina 7
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 7 Figure 5. Type 1052 Mounting Dimensions (refer to table 4) C0676-3 / IL NOTE: SEE P ARTS LIST FOR WOODRUFF KEY NUMBERS 1 19A1467-E / 1 1/4-INCH NPT C (DIA) E H Y F P TYPE 1052 WOODRUFF KEY TYPE 1052 STYLE J ADAPT A TION 9.5 THRU 38.1 mm (3/8 THRU 1Ć1/2ĆINCH) OUTPUT SHAFTS 19A1[...]
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Pagina 8
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 8 Table 5. Style H Mounting Dimensions ACTUATO R SIZE 1051 ACTUATO R SIZE 1052 S ACTUATOR OUTPUT SHAFT DIAMETER V L K (1) T U W 1051 1052 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 40 40 22.2 7/8 26.2 1.03 19.1 0.75 15.75 15.62 0.620 0.615 57.2 2.25 28.4 1.12 5/16-18 UNC 4 0&[...]
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Pagina 9
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 9 Table 6. Style J Mounting Dimensions ACTUATOR SIZE 1051 & 1052 VALVE SHAFT DIAMETER COUPLING (1) INNER DIAMETER V L (2) K T U W 1052 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 9.5 3/8 9.53 9.58 0.375 0.377 137 5.38 39.6 1.56 15.7 0.62 117 4.62 - - - - - [...]
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Pagina 10
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 10 Table 7. Approximate Actuator Weights SIZE TYPE 1051 TYPE 1052 TOP-MOUNTED HANDWHEEL SIZE Kg Lb Kg Lb Kg Lb 40 60 70 43 89 ––– 94 197 ––– 45 92 123 99 203 272 7.3 11 21.3 16 24 47 Table 8. Keyway Alignment Information (1) DESIRED DESIRED ACTUATOR COUPLING VALVE SHAF[...]
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Pagina 11
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 11 Center of Gravity Dimensions ACTUATOR ACTUATOR X Y ACTUATOR TYPE ACTUATOR SIZE mm Inch mm Inch 1051 40 15 0.6 191 7.5 1051 60 10 0.4 361 14.2 40 15 0.6 241 9.5 1052 60 10 0.4 432 17.0 1052 70 23 0.9 488 19.2 Figure 9. Center of Gravity Dimensions Loading Connection 1. Connect t[...]
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Pagina 12
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 12 Table 9. Wrench Sizes Required for Turnbuckle Adjustment, Inches ACTUATOR TURN- BUCKLE LOWER LOCKNUT UPPER LOCKNUT Type Size BUCKLE (KEY 57) LOCKNUT (KEY 16) LOCKNUT (KEY 58) 1051 & 1052 40 60 1-1/8 1-5/16 3/4 15/16 1-1/8 1-5/16 1052 70 1-5/16 1-1/8 1-5/16 3. Make sure the [...]
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Pagina 13
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 13 Table 10. Recommended Bolting Torques (1) KEY ACTUATOR SIZE KEY NUMBER 40 60 70 NUMBER N D m lbf D ft N D m lbf D ft N D m lbf D ft 6 27 20 27 20 27 20 7 & 8 41 30 41 30 102 75 9 34 25 102 75 102 75 16 34 25 61 45 102 75 18 81 60 163 120 271 200 21 23 17 68 50 68 50 23 34 2[...]
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Pagina 14
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 14 Disassembly The following procedure describes how the actuator can be completely disassembled. When inspection or repairs are required, perform only those steps necessary to accomplish the procedure. Do not under ordinary circumstances remove the cap screws (keys 7, 8, and 21).[...]
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Pagina 15
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 15 attached output shaft (key 87) from the actuator housing (key 20). f. If necessary, remove the retaining ring (key 88) and slide the mounting bracket or mounting plate off the output shaft. 8. Check the bearing (key 67) in the mounting bracket or mounting plate (key 22). Press [...]
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Pagina 16
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 16 (key 13 and 73) are to be replaced, unscrew the lower bearing seat from the adjustor, and then remove the thrust bearing and the bearing races (keys 71 and 72) from the lower bearing seat. D For actuator designs with a set screw (key 75), remove the actuator spring (key 11) fro[...]
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Pagina 17
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 17 to the lower threads of the adjustor, do not overlap the coat of lubricant with the coat of thread-locking compound since this will adversely affect the performance quality of both substances. D For actuator designs with a set screw (key 75), if the adjustor (key 74) and attach[...]
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Pagina 18
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 18 DESIRED ACTION OF HOUSING CONSTRUCTION Actuator Operated Equipment CONSTRUCTION TO SPECIFY Push Down to Open (1) Clockwise to Close (3) Style A to Open (1) (PDTO) Counterclockwise to Close (3) Style B Push Down to Close (2) Clockwise to Close (3) Style B to Close (2) (PDTC) Cou[...]
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Pagina 19
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 19 3. Loosen the cap screw (key 28). CAUTION If necessary, use a wheel puller to remove the lever (key 27) from the output shaft (key 87). It is permissible to tap the wheel puller screw lightly to loosen the lever, but hitting the screw with excessive force could damage the opera[...]
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Pagina 20
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 20 2. Mark the orientation of the lever (key 27) with respect to the output shaft (key 87). This marking is used during reassembly to allow for proper lever/output shaft positioning. When the lever and output shaft are properly marked, heat the hex nut (key 19) to 177 _ C (350 _ F[...]
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Pagina 21
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 21 Figure 11. Travel Stop Orientation 10. Follow the instructions in the Turnbuckle Adjustment section. Top-Mounted Handwheels and Adjustable Travel Stops Handwheel and Travel Stop Operation Note If repeated or daily manual operation is expected or desired, the unit should be equi[...]
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Pagina 22
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 22 Handwheel and Travel Stop Maintenance W ARNING Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts. Before performing any maintenance operations: D Always wear protective gloves, clothing, and eyewear when performin[...]
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Pagina 23
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 23 assemblies, the cotter pen and slotted nut (keys 247 and 54, figure 15) will have to be removed so that the handwheel (key 51, figure 15) and locknut can be taken off the stem first. e. Remove and inspect the O-rings (keys 138 and 139, figures 15 and 16); replace them if necess[...]
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Pagina 24
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 24 Parts List Retrofit Kits Kit provides parts to add a top-mounted handwheel. Kit number 1 includes the handwheel assembly only. Kit number 2 includes Kit number 1 and a new upper case (key 1) that is required to mount the handwheel assembly. Key Description Part Number Type 1052[...]
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Pagina 25
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 25 Figure 12. T ype 1051 Actuator with T ypical H and J Mounting Adaptations D0299-1/IL Key Description Part Number 6 Nut, hex Size 40 (16 req’d) Size 60 (24 req’d) Size 70 (28 req’d) 7 Screw, cap, Hex hd Size 40 (4 req’d) Size 60 (6 req’d) Size 70 (10 req’d) 8 Travel [...]
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Pagina 26
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 26 Figure 12. T ype 1051 Actuator with T ypical H and J Mounting Adaptations (continued) 59A2408-B D0299-2[...]
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Pagina 27
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 27 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations 59A2420-A D0300–1/IL[...]
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Pagina 28
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 28 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations (continued) 59A2420-A/DOC 55A6970-J/DOC 59A2416-A/DOC Key Description Part Number 27 Lever 28 Screw cap, Hex Hd 29 Hub 30 Retaining Ring, Ext 31* Bushing (2 req’d) Size 40 12A9373X012 Sizes 60 & 70 [...]
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Pagina 29
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 29 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations (Continued) 59A2420-A/DOC 55A6970-J/DOC 59A2416-A/DOC Key Description Part Number 39 Plate, Cover w/o Type 3610J/3620J Positioner 40 Screw, Cap, Hex hd w/o Type 3610J/3620J Positioner (4 req’d) 41 Namep[...]
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Pagina 30
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 30 Figure 14. H Mounting for 44.5 or 50.8 mm (1-3/4 or 2-Inch) Keyed Equipment Shafts 39A2401-A A3245-1/IL Key Description Part Number 78 Cap Screw, Hex Hd Style H Size 40 w/22.2 mm (7/8-inch) actuator output shaft (4 req’d) w/28.6 mm (1-1/8 inch) actuator output shaft (4 req’[...]
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Pagina 31
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 31 Figure 15. T op-Mounted Handwheel Assemblies 38A1213-B/DOC CV8010-E/DOC Key Description Part Number 89* Pin, Groove, Steel Alloy (continued) Style J Size 60 w/38.1 mm (1-1/2 inch) Actuator Output Shaft G1232332992 Sizes 60 & 70 w/50.4 mm (2-inch) actuator output shaft for 4[...]
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Pagina 32
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 32 Key Description Part Number 139* O-Ring, Nitrile Size 40 1D267306992 Size 60 1D547106992 Size 70 1D269106992 140* Groove Pin Size 40 1F118028992 Size 60 1B627035072 141 Cap Screw, Hex Hd, Steel Size 40 (6 req’d) Size 60 (8 req’d) Size 70 (12 req’d) 142 Body 164 Body Exten[...]
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Pagina 33
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 33 Key 11 Spring (1) , steel (for Type 1052 actuator only) CASING ACTUATOR INITIAL SPRING COMPRESSION KEY 11 CASING PRESSURE ACTUATOR SIZE Push-Down-to-Open Push-Down-to-Close KEY 11 SPRING PART Bar Psig SIZE Bar Psig Bar Psig SPRING PART NUMBER 30 0.2 0.2 0.3 2.7 3.1 4.3 0.2 0.2 [...]
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Pagina 34
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 34 Key 11 Spring (1) , steel (for Type 1051 actuator only) Key 13 Spring Seat (1) , steel (for Type 1051 actuator only) CASING PRESSURE ACTUATOR SIZE KEY 11 KEY 13 Bar Psig ACTUATOR SIZE KEY 11 SPRING PART NUMBER KEY 13 SPRING SEAT PART NUMBER 30 1K509827032 1F361627032 12A9445X01[...]
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Pagina 35
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 35 Figure 16. Adjustable Up T ravel Stops 28A1207-B/DOC 28A1214-A/DOC CV8057-D/DOC ADJUST ABLE UP TRA VEL STOP FOR SIZE 30 AND 40 ACTUA TORS ADJUST ABLE UP TRA VEL STOP FOR SIZE 60 ACTUA TORS ADJUST ABLE UP TRA VEL STOP FOR SIZE 70 TYPE 1052 ACTUA TORS[...]
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Pagina 36
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 36 Figure 17. Adjustable Down T ravel Stop NOTE: FOR SIZE 60 ACTUA TORS, A SECOND HEX NUT (KEY 54) IS USED IN THE PLACE OF THE HEX NUT (KEY 63) 38B5654-B A7238 / IL Emerson Process Management Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 [...]