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Powermatic 2013 manuale d’uso - BKManuals

Powermatic 2013 manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Powermatic 2013. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Powermatic 2013 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Powermatic 2013 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Powermatic 2013 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Powermatic 2013
- nome del fabbricante e anno di fabbricazione Powermatic 2013
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Powermatic 2013
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Powermatic 2013 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Powermatic 2013 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Powermatic in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Powermatic 2013, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Powermatic 2013, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Powermatic 2013. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    Operating Instructions and Parts Manual 20 ” and 24 ” Band Saws Models 2013 and 2415 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60124 Part No. M-1791257 Ph.: 800-274-6848 Revision C 8/06 www.wmhtoolgroup.com Copyright © WMH Tool Group[...]

  • Pagina 2

    2 Warranty and Service WMH Tool Group, Inc., warrants every product it se lls. If one of our tools nee ds service or repair, one of our Authorized Service C enter located throug hout the United Stat es can give you qu ick service. In most cases, any of these WMH Tool Group Authorized Servic e Centers can authorize warranty repair, assist you in obt[...]

  • Pagina 3

    3 Table of Contents Warranty and Service ........................................................................................................... ......................... 2 Table of Contents .............................................................................................................. ............................ 3 Warning .....[...]

  • Pagina 4

    4 Parts List: Table Asse mbly (2415 Band Saw) ..................................................................................... .... 38 Table Assembly (2013 an d 2415) ................................................................................................. .......... 40 Parts List: Upper Wheel Base Assembly (201 3 Band S a w)..........[...]

  • Pagina 5

    5 Warning 1. Read and understand the entire o wners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the m a chine and in this manual. Failure to comply with all of these warnings may cause seri ous injury. 3. Replace the warning labels if they become obscu red or removed. 4. This band saw is d esigned a[...]

  • Pagina 6

    6 blahblahblah 21. Give your work undivided attention. Looking aroun d, carrying on a co nversation and “horse-p lay” are careless acts that can result in serious inj ury. 22. Maintain a balanced stance at all times so that you do not fall or lean a gainst the blade or other moving parts. Do not overreach or use excess ive force to perform any [...]

  • Pagina 7

    7 Introduction This manual is provided by WMH Tool Grou p covering the safe operation and maintena nce procedures for a Powermatic Model 2013 or 2415 Band Saw. This ma nual contains instructions on installation, safety precautions, general o perating procedures, mainten ance instructions a nd parts breakd own. This machine has been designed and con[...]

  • Pagina 8

    8 Features and Terminology (Model 2415 shown)[...]

  • Pagina 9

    9 Unpacking Open shipping container a nd check for shipping damage. Report any damage immediately to your distributor an d shipping agent. Do not discard any shipping material until the Band Saw is set up and running prop erly. Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if [...]

  • Pagina 10

    10 Assembly Tools required for assembly : Forklift or hoist with straps 10-12mm wrench (provided) 14mm wrench (NOTE: A socket wrench set m ay speed assemb ly time) Remove all crating and pl astic from around the band saw. Remove any lag scre ws or holding straps which secure th e band saw to the wood pallet. Use a hoist or forklift with straps to l[...]

  • Pagina 11

    11 6. Attach the fence (D, Figure 2) to the fence body (E, Figure 2) with f our 5/16 x 3/4 hex cap screws, four 5/16 l ock washers, and four 5/16 flat washers. Hand tighten the screws only. 7. Place the fence assembly onto the guide rai l and against the edge of the miter slot, as shown in Figure 2. The hook at the rear of the fence should fit unde[...]

  • Pagina 12

    12 14. Check the clearance between the table and the fence. The fence should not ru b against the table surface but be slightly above it. This gap should be the sa me at the front of the table as it is at the rear. See Figure 4. 15. If the gap between fence and table is not consistent, loosen either of the hex nuts o n the hook (Figure 5) an d rota[...]

  • Pagina 13

    13 Check with a qualified electri cian or service personnel if the groundin g instructions are not completely understood, or if in doub t as to whether the tool is properly grounded. Repair or replace a da maged or worn cord immediately. Make sure the voltage of your powe r supply matches the specifications on th e motor plate of the Band Saw. The [...]

  • Pagina 14

    14 During hard-wiring of the Band Saw, make sure the fuses have been removed or the breake rs have been tripped in the circuit to which the Band Saw will be connected. Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the m achine is being wired. Converting from 230 Volt to 460 Volt (Three Phase Only)[...]

  • Pagina 15

    15 Adjustments Table Tilt 1. Loosen the lever (Figure 10). 2. Rotate the handwheel (Figure 10) clockwise to tilt table up to 45 degrees to the right, or counterclockwise to tilt the table up to 10 degrees to the left (as viewed from the operator’s position). NOTE: If you tilt the table to the left, you must first remove the stop screw from the ma[...]

  • Pagina 16

    16 Installing/Changing Blades Always wear gloves when handling blades. Ne w blades are usually packaged in a coiled position; to prevent injury uncoil them slo wly and carefully, while wearing gloves and safety glasses. 1. Disconnect machine from powe r source. 2. Decrease blade tensio n by rotating blade tension handwheel (A, Fig ure 14) according[...]

  • Pagina 17

    17 Changes in blade width and the type of material being cut will have an effect on blade tension. Keep in mind that too little or too mu ch blade tension can cause blade breakage and/or poor cutting performance. TIP: When the band saw is not being use d, slightly release the tension on the blade – this will prolong the blade’s life. Make a not[...]

  • Pagina 18

    18 Upper Blade Guide Assembly 1. Disconnect machine from powe r source. 2. Loosen lock knob (see B, Figure 14) an d raise or lower upper blade guide a ssembly by turning the handwheel (C, Figure 14). 3. Position the blade guide assembly about 3/16” above the material to be cut. The scale (J, Figure 14) sho ws the distance from bottom of upper bla[...]

  • Pagina 19

    19 12. Adjust the support bearing until it lightly contacts the dollar bill. 13. When support bearing adjustment is complete, remove dollar bill and tighten nut (E, Figure 19). Lower Blade Guides and Low er Support Bearing 1. Disconnect machine from powe r source. 2. Blade must already be tensioned and tracking properly. 3. Loosen two hex cap screw[...]

  • Pagina 20

    20 Miter Gauge A miter gauge is provided for crosscutting operations. Install the miter gauge by sli ding the end of the miter gauge ba r into the T-slot in the table, as shown in Figure 22. To adjust the angle of the miter gauge: 1. Loosen the handle (A, Figure 22). 2. Rotate the gauge body u ntil the pointer (B, Figure 22) lines up with the desir[...]

  • Pagina 21

    21 Belt Alignment If the drive belt is not aligned properly, it can be aligned with one or more of the four set screws located behind the steel plate. Figure 2 5 shows two of the set screws. 1. Loosen the four hex nuts (A, Figure 23) 2. Rotate clockwise one of the set screws (Figure 25 ) with a 4mm hex wren ch, to push out the motor plate at that p[...]

  • Pagina 22

    22 Brake Pedal An alternate method of stopping the m achine is to press the brake p edal, shown in Figure 29. The band saw will shut off when the brake pedal is pressed. The brake pedal is also useful for stopping the blade quickly, instead of waiting for the blade to coast slowly to a stop a fter the machine has been shut off. Re-start the saw by [...]

  • Pagina 23

    23 Crosscutting Crosscutting is cutting across the grai n of the workpiece, while using the miter gaug e to feed the workpiece into the blade. Slide the bar of the miter gauge into the end of the slot on the table. The right hand should hol d the workpiece steady against the miter gauge, while th e left hand pushes the miter gaug e past the blade, [...]

  • Pagina 24

    24 2. Draw a line on the board parallel with the jointed, or straight edge of the board. 3. Move the band saw fence out of the way, and carefully make a freehand cut along your drawn line on the b oard. Stop about midway on the board, and shut off the band saw (allow the blade to come to a complete stop) but do not allow the board to move. 4. Clamp[...]

  • Pagina 25

    25 Width Band saw blades come in differe nt standard widths, measured from the back of the blade to the tip of the tooth. Generally, wider blades a re used for rippi ng or making straight cut s, such as resawing. Narro wer blades are often us ed when the part being cut has cu rves with small radii. (When cutting straight lines with a narrow blade, [...]

  • Pagina 26

    26 Set The term “set” refers to t he way in which the saw teeth are bent or po sitioned. Bending the teeth creates a kerf that is wider than the back of the blade. Set patterns are usually selected depending upon the type of material that needs to be cut. Three common set patterns are sho wn in Figure 37. Generally, the Raker set is used for cu[...]

  • Pagina 27

    27 Maintenance Before doing mainte nance, disconnect machine from electrical supply by pulling out the plug or s w itching off the main switch! Failure to comply may cause serious injury. Clean the band saw regularly to remove any resinous deposits a nd sawdust. Keep the miter slot in the table free of dust and debris. Keep the guide bearings clean[...]

  • Pagina 28

    28 Blade Selection Guide Identify the material and thickness of your work piece. The chart will sh ow the recommended PITCH, blade TYPE, and FEED RATE. Key: H – Hook L – Low S – Skip M – Medium R – Regular H – High Example: 10/H/M means 10 teeth per inch / Hook Ty pe Blade / Medium Feed For Radius Cutting Study the part drawing or proto[...]

  • Pagina 29

    29 Troubleshooting – Operational Problems Trouble Probable Cause Remedy Locking lever is not tight. Tighten locking lever (see page 15). Table tilt does not hold position under load. Trunnion locking mechanism is broken or worn. Replace trunnion locki ng mechanism. Trunnion is not lubricated. Lubricate trunnion. Table will not tilt. Trunnion is j[...]

  • Pagina 30

    30 Trouble Probable Cause Remedy Blade sharpened incorrectly, becomes overheated. Sharpen blade properly or replace. Blade forms cracks at base of teeth. (continued) Band wheels have become misaligned. Contact service representative. Workpiece being fed too quickly. Reduce feed speed to lessen strai n on the blade. Welding on blade not perfectly al[...]

  • Pagina 31

    31 Troubleshooting – Mechanical and Electrical Problems Trouble Probable Cause Remedy No incoming power. Verify machine is connected to power source. Make sure START button is pushed in completely, and the STOP button is disengaged. See page 21. Cord damaged. Replace cord. Overload automatic reset has not been reset. Remove the switch plate from [...]

  • Pagina 32

    32 Trouble Probable Cause Remedy Miswiring of the unit. Double check to confirm all electrical connections are correct. Refer to appropriate wiring diagrams on pa ges 54 through 57 to make any needed correction s. Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. Switch failure. If the start/stop switch is suspect, [...]

  • Pagina 33

    33 Parts List: Saw Body Assembly (2013 Band Saw ) Index No. Part No. Description Size Qty 1 ............... 2013-101 .................. Body ..................................................................... ............ ........................ 1 2 ............... 2013-102 .................. Magnetic Switch .....................................[...]

  • Pagina 34

    34 Parts List: Saw Body Assembly (2415 Band Saw ) Index No. Part No. Description Size Qty 1 ............... 2415-101 .................. Body ..................................................................... ............ ........................ 1 2 ............... 2415-102 .................. Magnetic Switch .....................................[...]

  • Pagina 35

    35 Saw Body Assembly (2013 and 2415)[...]

  • Pagina 36

    36 Parts List: Table Assembly (2013 Band Saw) Index No. Part No. Description Size Qty 1 ............... 2013-201 .................. Carriage Bolt ........................................................ 1/2” -12x9” ...... ............. 1 2 ............... 6295149 ................... Trunnion (Left Side) .........................................[...]

  • Pagina 37

    37 Index No. Part No. Description Size Qty 53 ............. 2013-253 .................. Bushing ................................................................ ............... ..................... 1 54 ............. TS-0051061 ............. Hex Cap Screw .................................................... 5/16” -18x1-1/4” ......... .. 2 56 .[...]

  • Pagina 38

    38 Parts List: Table Assembly (2415 Band Saw) Index No. Part No. Description Size Qty 1 ............... 2013-201 .................. Carria ge Bolt ........................................................ 1/2-12x9” ....... .............. 1 2 ............... 6295149 ................... Trunnion (Left Side) ..........................................[...]

  • Pagina 39

    39 Index No. Part No. Description Size Qty 53 ............. 2013-253 .................. Bushing ................................................................ ............... ..................... 1 54 ............. TS-0051061 ............. Hex Cap Screw .................................................... 5/16” -18x1-1/4” ......... .. 2 56 .[...]

  • Pagina 40

    40 Table Assembly (2013 and 2415)[...]

  • Pagina 41

    41 Parts List: Upper Wheel Base Assembly (2013 Band Saw) Index No. Part No. Description Size Qty 1 ............... 2013-301 .................. Upper Wheel Shaft ............................................... ..................... ............... 1 2 ............... TS-0680091 ............. Flat Washer ..............................................[...]

  • Pagina 42

    42 Parts List: Upper Wheel Base Assembly (2415 Band Saw) Index No. Part No. Description Size Qty 1 ............... 2013-301 .................. Upper Wheel Shaft ............................................... ..................... ............... 1 2 ............... TS-0680091 ............. Flat Washer ..............................................[...]

  • Pagina 43

    43 Upper Wheel Base Assembly (2013 and 2415)[...]

  • Pagina 44

    44 Parts List: Lower Wheel Base Assembl y (2013 Band Saw) Index No. Part No. Description Size Qty 1 ............... TS-0207061 ............. Soc ket Head Cap Screw ...................................... 1/4”-20x1” ................... 1 2 ............... TS-0680021 ............. Flat Washer .......................................................[...]

  • Pagina 45

    45 Index No. Part No. Description Size Qty 53 ............. TS-0720071 ............. Loc k Washer ........................................................ 1/4” .................. ............ 4 54 ............. TS-081C032 ............. Sc rew ................................................................... #10-24x1/2” ...... ........... 4 55[...]

  • Pagina 46

    46 Parts List: Lower Wheel Base Assembl y (2415 Band Saw) Index No. Part No. Description Size Qty 1 ............... TS-0207061 ............. Soc ket Head Cap Screw ...................................... 1/4”-20x1” ................... 1 2 ............... TS-0680021 ............. Flat Washer .......................................................[...]

  • Pagina 47

    47 Index No. Part No. Description Size Qty 53 ............. TS-0720071 ............. Loc k Washer ........................................................ 1/4” .................. ............ 4 54 ............. TS-081C032 ............. Sc rew ................................................................... #10-24x1/2” ...... ........... 4 55[...]

  • Pagina 48

    48 Lower Wheel Base Assembly (2013 and 2415)[...]

  • Pagina 49

    49 Parts List: Guide Bracket Assembly (2013 Band Saw) Index No. Part No. Description Size Qty 1 ............... 6295275 ................... Guide Bar Case Bracket ...................................... ......................... ........... 1 2 ............... 6295276 ................... Cover.........................................................[...]

  • Pagina 50

    50 Index No. Part No. Description Size Qty 55 ............. 6295322 ................... C-Ring .................................................................. E-5 .............................. 1 56 ............. 6295323 ................... Ai r Nozzle ............................................................. ............... ................[...]

  • Pagina 51

    51 Parts List: Guide Bracket Assembly (2415 Band Saw) Index No. Part No. Description Size Qty 1 ............... 6295275 ................... Guide Bar Case Bracket ...................................... ......................... ........... 1 2 ............... 6295276 ................... Cover.........................................................[...]

  • Pagina 52

    52 Index No. Part No. Description Size Qty 55 ............. 6295322 ................... C-Ring .................................................................. E-5 .............................. 1 56 ............. 6295323 ................... Ai r Nozzle ............................................................. ............... ................[...]

  • Pagina 53

    53 Guide Bracket Assembly (2013 and 2415)[...]

  • Pagina 54

    54 Electrical Connections: 230 Volt, Single Phase – Model 2013 Band Saw ONLY 2013 Band Saw ONLY[...]

  • Pagina 55

    55 Electrical Connections: 230 Volt, Single Phase – Model 2415 Band Saw ONLY 2415 Band Saw ONLY[...]

  • Pagina 56

    56 Electrical Connections: 230 Volt , 3 Phase – Models 2013 and 2415[...]

  • Pagina 57

    57 Electrical Connections: 460 Volt , 3 Phase – Models 2013 and 2415[...]

  • Pagina 58

    58 NOTES[...]

  • Pagina 59

    59[...]

  • Pagina 60

    60 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.com[...]