Travis Industries Fireplace Manual 21 DV Fireplace manuale d’uso

21 D V F i r ep l ace Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-S-53-5 ANSI Z21.88 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing [...]

2 Introduction © Travis Industries 4040830 100-01143 Introduction We welcome you as a new owner of a 21 DV gas fireplace. In purchasing this fireplace you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the wo[...]

Table of Contents 3 © Travis Industries 4040830 100-01143 Introduction and Important Information Introduction ......................................................2 Safety Precautions Safety Precautions ............................................4 Features & Specifications Features ..........................................................6 [...]

4 Safety Precautions © Travis Industries 4040830 100-01143 IF YOU SMELL GAS: D o not light any appliance E xtinguish any open flame D o not touch any electrical switch or plug or unplug anything O pen windows and vacate building C all gas supplier from neighbor's house, if not reached, call fire department This unit must be installed b y a qu[...]

Safety Precautions 5 © Travis Industries 4040830 100-01143 Do not place clothin g or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. Li g ht the heater usin g the built- in piezo igniter. Do not use matche[...]

6 Features and Specifications © Travis Industries 4040830 100-01143 Features • Works During Power Outages (millivolt system) • High Efficiency • Optional Thermostat or Remote Control • Realistic "Wood Fire" Look • Quiet Blower for Effective Heat Distribution • Convenient Operating Controls • Variable-Rate Heat Output • Lo[...]

Installation (for qualified installers only) 7 © Travis Industries 4040830 100-01143 Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent [...]

8 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Installation Overview • All requirements below must be met. See the section "Termination Requirements" Drywall Non-combustible facing (see the section "Facing Requirements") Gas Line (left side or beneath) See the section "Mantel Require[...]

Installation (for qualified installers only) 9 © Travis Industries 4040830 100-01143 Fireplace Placement Requirements Minimum Framing Dimensions The fireplace requires a 1/2" space between the fireplace and the framing members (or other materials) along the sides and back of the fireplace. The stand-offs (and nailing brackets) may contact the[...]

10 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Nailing Brackets For installations using 1 ” facing (1/2 ” drywall with 3/8 ” tile, 7/8 ” tile, etc.) fold the shorter tab out 90 ° . For installations using 1/2 ” facing (1/2 ” drywall or other facing) fold the larger tab out 90 ° . Fireplace Drywa[...]

Installation (for qualified installers only) 11 © Travis Industries 4040830 100-01143 Corner Installations A typical 45° installation uses the minimum framing dimensions shown in the illustration to the right (NOTE: all clearances still apply). The recommended dimensions shown to the right allow additional space, easing gas line and electrical co[...]

12 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUYMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be lon[...]

Installation (for qualified installers only) 13 © Travis Industries 4040830 100-01143 Optional Gas Line Location Remove the two screws near the gas inlet (save these screws). Phillips Screwdriver 5/16" Wrench Remove the cover plate on the bottom of the fireplace (save these nuts). Secure the gas inlet assembly using the screws removed in step[...]

14 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Electrical Line Connection a b Insert the sheathed cable from the power source through this cable clamp. Once the wires are attached, tighten the clamp to secure the cable. Replace the cover removed in step "a". Attach the common (white), ground (expose[...]

Installation (for qualified installers only) 15 © Travis Industries 4040830 100-01143 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separa[...]

16 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant [...]

Installation (for qualified installers only) 17 © Travis Industries 4040830 100-01143 Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to [...]

18 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Vent Configurations with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. • A maximum of 3 elbows may be used. • 8" or 6-5/8" diameter vent may be used. 5 feet 10 fe[...]

Installation (for qualified installers only) 19 © Travis Industries 4040830 100-01143 Vent Configurations with Horizontal Terminations • Use a single 90° elbow (NOTE: an additional 45° elbow may be used on the horizontal run). • If using 6-5/8" diameter vent, a minimum 12" vertical rise is required. • The termination must fall wi[...]

20 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Termination Requirements NOTE : Measure all clearances from the nearest edge of the exhaust hood. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner wal[...]

Installation (for qualified installers only) 21 © Travis Industries 4040830 100-01143 Hearth Requirements NOTE : Looking Glass and Wilmington Faces require a raised fireplace - see "Dimensions" for details. Do not build a hearth or other item above the baseplate (this area must remain clear for the access door). If installed in front of [...]

22 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Face Dimensions Face Height Width Bottom of F[...]

Installation (for qualified installers only) 23 © Travis Industries 4040830 100-01143 Facing - Fireplace Details 3/8" 1/8" Face Fireplace 1" Wall Trim (1/16" thick) Wall Trim Gasket Facing - Side View Facing - Top View White Tape Gasket (attached to fireplace) Face Fireplace 1/2" Nailing Bracket 1/2"[...]

24 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Facing Detail – Drywall Facing NOTE The facing tucks under the notch at the front of the fireplace (3/8 ” above the base of the fireplace). Recommended Order of Installation We recommend installing the facing (drywall, tile) under the notch at the front of th[...]

Installation (for qualified installers only) 25 © Travis Industries 4040830 100-01143 Facing Detail – Tile Facing Tile NOTE : Make sure to use the correct nailing bracket for this type of facing (see “ Nailing Bracket ” for details). For this example the facing is 7/8" thick (3/8" tile plus 1/2" drywall). The framing is positi[...]

26 Installation (for qualified installers only) © Travis Industries 4040830 100-01143 Facing Detail –Facing Over 1” Thick (Brick) WARNING : Any facing that extends in front of the faceplate on the sides or top must be non- combustible. NOTE : A 3/8” gap is required above the face for face installation. Top View NOTE : Make sure to leave a 1/[...]

Installation (for qualified installers only) 27 © Travis Industries 4040830 100-01143 Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed below. • Use the table below to determine the maximum mantel [...]

28 Finalizing the Installation © Travis Industries 4040830 100-01143 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Open the four latches holding the glass frame in place (start with the two below the glass) - follow the directions shown to th[...]

Finalizing the Installation 29 © Travis Industries 4040830 100-01143 Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first [...]

30 Finalizing the Installation © Travis Industries 4040830 100-01143 Log Set Installation STEP A – Rear Log Installation The rear log rests against the back and left side of the firebox walls. Push on the bottom of the log to insure it sits upright. M ake sure the "cut o ut" on the bottom of t he log installs over t he pilot assembly. [...]

Finalizing the Installation 31 © Travis Industries 4040830 100-01143 STEP B – Twig, Vertical Log, and Ember Installation Place the twig so the pin on the rear log inserts into the hole on the twig. Place the upright log as shown. When installed the top is parallel with the burner and there is a gap under the right "leg". Preparing the [...]

32 Finalizing the Installation © Travis Industries 4040830 100-01143 Steps for Finalizing the Installation 1. Remove the glass (see page 28). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the[...]

Finalizing the Installation 33 © Travis Industries 4040830 100-01143 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine- tune the burner for optimum perfor[...]

34 Finalizing the Installation © Travis Industries 4040830 100-01143 8. Replace the glass. 9. Attach the face following the directions below (see the directions included with the face for full details). Face Installation and Removal The face has hooks that hold it in place. Make sure the face locks in place when installing. Tilt the face back and [...]

Operation 3 5 © Travis Industries 4040830 100-01143 Before You Begin • Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls Swing the control cover d[...]

3 6 Operation © Travis Industries 4040830 100-01143 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs ou[...]

Operation 3 7 © Travis Industries 4040830 100-01143 Starting the Fireplace for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to [...]

3 8 Operation © Travis Industries 4040830 100-01143 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the way co[...]

Maintenance 39 © Travis Industries 4040830 100-01143 Maintaining Your Fireplace's Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). Other cleaners ma[...]

40 Maintenance © Travis Industries 4040830 100-01143 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No Prop[...]

Maintenance 41 © Travis Industries 4040830 100-01143 How this Fireplace Works This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace us[...]

42 Maintenance © Travis Industries 4040830 100-01143 Wiring Diagram 120 Volt Wiring Millivolt Wiring (for gas control valve) Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co-Axial Wire Red Optional Remote Control Spark Electrode Pilot Hood On/Off Switch Brown Optional Thermostat 7 4 10 9 1 3 Optional Blower Green Hot (black) Common[...]

Safety Label 43 © Travis Industries 4040830 100-01143 Listing Label The safety (listing) label is attached to the operating tag (chained to the fireplace near the gas control valve). A copy is shown below Bed & Breakfast Vented Gas Fireplace Heater Report No. 028-S-53-5 Certified for USA T ested to: ANSI Z21.88b-2001 “V ented Gas Fireplace H[...]

4 4 Warranty © Travis Industries 4040830 100-01143 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (applianc[...]

Optional Equipment (for qualified installers only) 45 © Travis Industries 4040830 100-01143 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 28). Remove the logs and coals (if installed - page 30) 2 Remove the burner (see illustration below). The mixing tu[...]

46 Optional Equipment (for qualified installers only) © Travis Industries 4040830 100-01143 3 Follow the directions below to replace the orifice. a Slide the air shutter all the way to the left. Burner Orifice Manifold 1/2" Wrench Use a 1/2 ” open end wrench to unscrew the burner orifice. NOTE: Screw the LP orifice in so the orifice shoulde[...]

Optional Equipment (for qualified installers only) 47 © Travis Industries 4040830 100-01143 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the hea[...]

48 Optional Equipment (for qualified installers only) © Travis Industries 4040830 100-01143 Firebox Liner WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. NOTE : The firebox liner is fragile – take care to prevent damage. NOTE: The firebox liner leaves a slight white residue when touched – ma[...]

Optional Equipment (for qualified installers only) 49 © Travis Industries 4040830 100-01143 3 Install the liner following the directions below. (a) Tilt the liner forward and at a slight angle as you insert it into the firebox. Place the bottom left corner into the firebox first. (b) As you insert the liner, make sure the liner goes behind the pil[...]

50 Index © Travis Industries 4040830 100-01143 Air Shutter Adjustment ........................................3 2 Blower Operation .................................................3 8 Cap (Termination) Requirements ...........................2 0 Clearances ........................................................9 Condensation on Glass (see "S[...]