3M 800ab manual

"3M-Matic"and "AccuGlide" are T rademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2010 44-0009-2082-5 (B121510-NA) Serial No. For reference, record machine serial number here. Important Safety Information Spare Parts ™ 3M-Mat i c ™ BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT Read, understand, and follow al[...]

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust- ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM 800ab-NA Adjustable case sealer . 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55[...]

3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2010 44-0009-1851-4 (H031008-NA) 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and t[...]

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3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2010 44-0009-1852-2 (F031008-NA) 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 ii Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® e[...]

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T ABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer (For T aping Head Information - See MANUAL 2: AccuGlide™ 3 T aping Heads - 2 inch) 800ab Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii T able of Contents ...................[...]

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T ABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15 5.3 Handling and T ransportation of Uncra[...]

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11 12. Operation 12.1 Operator ’s Correct W orking Position .............................................................................. 24 12.2 Starting the Machine .................................................................................................. ..... 24 12.3 Starting Production ...............................................[...]

ABBREVIA TIONS AND ACRONYMS LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144- 1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum[...]

1-INTRODUCTION 1 1.1 Manufacturing Specif cations / Description / Intended Use The 3M-Matic TM 800ab Adjustable Case Sealer with AccuGlide TM 3 T aping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the bottom center seam of regular slotted containers. The 800ab is manually adjustable to a wide [...]

2 1-INTRODUCTION (continued) 2010 December 800ab-NA 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear , or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy . 1.2.3 Consulting th[...]

2-GENERAL INFORMA TION 3 2.1 Data Identifying Manufacturer and Machine 2.2 Data for T echnical Assistance and Service 2010 December 800ab-NA[...]

4 2-GENERAL INFORMA TION (continued) 2.3 W arranty Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED W ARRANTY OF MERCHANT ABILITY , THE IMPLIED W ARRANTY OF FITNESS FOR A P ARTICULAR PURPOSE AND ANY IMPLIED W ARRANTY ARISING OUT O[...]

5 3-SAFETY 2010 December 800ab-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: The machine is provided with a LA TCHING EMER- GENCY ST OP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine at any poin[...]

6 3.3 T able of Warnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer . − Allow only properly trained and quali fi ed personnel to operate and service this equipment. W ARNING • T o reduce the risk [...]

7 3-SAFETY (continued) 2010 December 800ab-NA • T o reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. W ARNING IMPORT ANT! T ape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping u[...]

8 3-SAFETY (continued) 3.7 Residual Hazards The case sealer 800ab has been designed follow- ing the CE 392 directives, and incorporates various safety protections which should never be removed or disabled. Notwithstanding the safety precautions conceived by the designers of the machine, it is essential that the operator and service personnel be war[...]

9 3-SAFETY (continued) 2010 December 800ab-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart pr[...]

10 3-SAFETY (continued) 2010 December Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer . Also refer to Manual 2 for taping head components. Figure 3-8—800ab Case Sealer Components (Left Front View) 800ab-NA 3.12 Component Locations Electrical Control Box Width Adjustment Crank (Alternate) [...]

11 2010 December 800ab-NA 3-SAFETY (continued) Figure 3-9 - Replacement Labels / 3M Part Numbers 3.13 T able of Warnings and Replacements Labels (continued) Leg Height Adjustment Label (not shown) 3M Logo (not shown) 78-8060-8481-6 78-8070-1339-2 78-8070-1628-8 (2) 78-8062-4266-1 78-8095-1 141-9 Electrical Control Box 78-8070-1366-5 78-8070-1366-5 [...]

12 2010 December 800ab-NA 4-SPECIFICA TIONS 1. Power Requirements Electrical: 120 V olt,60Hz, 3.25 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Box drive belt speed is approximately 0.5 m/[...]

13 2010 December 800ab-NA 4-SPECIFICA TIONS (continued) Specif cations 6. T ape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 7. T ape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] T ape Application Leg Length – Optional [...]

14 2010 December 800ab-NA 4-SPECIFICA TIONS (continued) 10. Machine Dimensions W L H A* B C F Minimum mm 825 920 940 460 610 105 620 [Inches] [32-1/2] [36-1/4] [37] [18] [24]* [4-3/16] [24.5] Maximum mm 1220 [48] * 890 [Inches] - - - - 1270 [50]** - - [35]* - - - - * With outer columns relocated to upper position, "H" maximum dimension in[...]

5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 15 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available. Packaging Overall Dimensions (Figure 5-1) See Speci fi catio[...]

16 6.1 Uncrating The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2). After cutting out or removing the staples, lift the shipping box in order to clear the machin[...]

17 2010 December 800ab-NA A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however , other tools supplied by the customer will be required for machine maintenance. 7.3 T ool Kit Supplied with the Machine 7.4 Machine Set-Up / Bed Height Figure 7-2 Adjust machine bed height. The cas[...]

18 7-INST ALLA TION (continued) 2010 December 800ab-NA 7.5 Removal of Plastic Ties 7.6 Assembly Completion Cut the plastic ties holding the lower taping head in position (Figure 7-4). Figure 7-4 Install inclined rollers onto infeed end of each drive belt assembly . Remove M6 lock nuts (4)and M6 plain wash- ers (4) from each drive assembly , positio[...]

19 7-INST ALLA TION (continued) 2010 December 800ab-NA 7.7 Completion of T aping Heads See Manual 2 for Complete Instructions: 1. Place the Upper T aping Head in a convenient working position .2. Use Figure 7-6 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled[...]

20 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is the[...]

9-CONTROLS 21 2010 December 800ab-NA 9.1 Box Width Adjusting Knobs 9.2 Start/Stop Button 9.3 Latching Emergency Stop Button Figure 9-2 Figure 9-1 E-Stop Switch Power Switch Figure 9-3[...]

10-SAFETY DEVICES OF THE MACHINE 22 E-Stop Switch 10.1 Blade Guards Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 T aping Heads - 2 inch). 10.2 Emergency Stop Button The box drive belts are turned on and off with the electrical switch on the side of the machine frame. The machine electrical supply can be tur[...]

1 1 - SET UP AND ADJUSTMENTS 23 1 1.1 Box Width Adjustment Place a product fi lled box on infeed end of machine bed with top fl aps folded as shown and manually move box forward to contact lower taping head applying roller . T urn drive belt adjustment crank to position both side drive belts against sides of box (Figure 1 1-1). 1 1.2 Box Height A[...]

24 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). Once the box has been fi lled, close its top fl aps and push it between the top and bottom drive belts. Always keep hands in position as shown in Figure 12-2. The box will be automatically sealed with adhesive tape on the top and bottom box seams. Then the box wi[...]

25 12-OPERA TION (continued) 12.9 T roubleshooting Guide Correction Check machine speci fi cations. Boxes are narrower than recommended, causing slippage and premature belt wear . Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Reduce spring pressure Replace friction rings Adju[...]

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27 2010 December 800ab-NA 13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 13.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Quali f cation Secti[...]

13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Fi[...]

Figure 13-5 – Box Drive Assembly , Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. T o set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. T urn the screws clockwise to increase tension or counterclockwise to decrease ten[...]

13.10 Drive Belt T ension T ension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt ten[...]

13.1 1.1 T aping Heads 13-MAINTENANCE AND REP AIRS (continued) 31 T APE WEB ALIGNMENT – Manual 2 T APE DRUM FRICTION BRAKE – Manual 2 APPL YING MECHANISM SPRING – Manual 2 ONE-W A Y TENSION ROLLER – Manual 2 T APE LEG LENGTH Leading T ape Leg Length Adjustment – Manual 2 Changing T ape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Ma[...]

13.1 1.2 Drive Belt Assembly Height The drive belt assemblies can be raised 48mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190mm [7-1/4 inches]. Disassemble – Figure 13-8 1. It is fi rst necessary to raise the top taping head. Utilize the height adjustment crank and mo[...]

Special Set-Up Procedure (continued) • T o reduce the risk associated with mechanical and electrical hazards: − T urn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads W ARNING • T o reduce the risk associated with muscle strain: − Use the appropriate riggin[...]

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35 13-MAINTENANCE AND REP AIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ____[...]

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37 2010 December 800ab-NA 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (EL V) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country . 14.2 Emergency Procedur[...]

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39 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2010 December 800ab-NA[...]

40 16.2 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY IMPORT ANT! The machine is constantly revised and improved by our designers. The spare parts cata[...]

41 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment 78-8069-3983-7 Caster Kit Attachment 70-0066-5081-9 Conveyor Extension Attachment 78-8069-3926-6 Low T ape Sensor Kit 70-0064-4962-6 AccuGlide 3 Lower T aping Head - 2 inch, T ype 10800 78-8069-3926-6 Low T ape Sensor Kit 78-8095-4855-1 2 Inch T ape Edge Fold Kit (Lower) 7 Fold[...]

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43 2010 December 800ab-NA Frame Assemblies 800ab Adjustable Case Sealer T aping Head Parts (See Manual 2) Figure 15231 Figure 15407 Figure 6163 Figure 6174 Figure 6176 Figure 6177[...]

44 4 15 1 15 18 2 7 3 4 7 6 5 7 17 1 12 13 14 8 9 10 11 16 2010 December 800ab-NA 800ab Figure 15407[...]

45 Figure 10440 Ref. No. 3M Part No. Description 15407-1 78-8070-1565-2 T ape Drum Bracket Assembly 15407-2 78-8070-1395-4 Bracket – Bushing Assembly 15407-3 78-8076-4519-3 Shaft – T ape Drum 15407-4 78-8098-8827-0 T ape Drum Sub-Assembly - 2 Inch 15407-5 78-8098-8749-6 T ape Drum 15407-6 78-8098-8817-1 Leaf Spring 15407-7 26-1002-5753-9 Screw [...]

46 2010 December 800ab-NA 800ab Figure 6163 / 1 Front[...]

47 2010 December 800ab-NA 800ab Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bus[...]

48 2010 December 800ab-NA 800ab Figure 6166 Figure 6163 / 2 Rear[...]

49 2010 December 800ab-NA 800ab Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 W asher – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 61[...]

50 2010 December 800ab-NA 800ab 2 22 2 16 24 46 47 47 39 41 40 14 30 32 30 A A 29 9 7 45 45 36 13 15 1 7 37 32 31 33 38 47 34 28 35 37 29 9 11 12 33 45 43 43 44 44 42 Figure 6174 / 1[...]

51 2010 December 800ab-NA 800ab Figure 6174 ( Page 1 of 2 ) Ref. No. 3M Part No. Description 6174-1 78-8076-5380-9 Bed – Conveyor 6174-2 78-8076-5381-7 Leg Assembly – Inner , W/Stop 6174-3 78-8076-5382-5 Leg – Inner 6174-4 78-8060-8480-8 Pad – Foot 6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6174-6 78-8017-9313-0 Nut –Self-Locking, M8[...]

52 2010 December 800ab-NA 800ab 10 13 13 17 19 18 23 7 6 4 9 8 5 3 20 21 19 18 20 21 29 25 26 28 27 51 52 50 2 22 24 49 16 OPTIONAL Figure 6174/2[...]

53 2010 December 800ab-NA 800ab Figure 6174 ( Page 2 of 2 ) Ref. No. 3M Part No. Description 6174-27 78-8060-8485-7 Roller 6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16 6174-29 26-1000-0010-3 W asher – Flat M6 6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16 6174-31 78-8060-8487-3 Cover – Switch 6174-32 78-8060-8087-1 Screw – M5 x 10 [...]

54 2010 December 800ab-NA 800ab 23 35 58 59 60 49 11 15 9 10 20 21 22 55 16 17 48 45 44 45 62 63 57 45 48 13 14 5 6 47 46 12 9 10 48 45 52 56 41 42 39 10 8 43 45 3 4 51 50 10 9 8 19 9 21 34 8 22 54 53 10 9 33 9 18 68 61 67 7 Figure 15230/1 7 40[...]

55 2010 December 800ab-NA 800ab Figure 15230/1 Ref. No. 3M Part No. Description 15230-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor 15230-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor 15230-3 78-8100-1207-6 Guide – Lower , R/H 15230-4 78-8100-1208-4 Guide – Lower , L/H 15230-5 78-81 13-6818-8 Guide – Upper , R/H, W/English Language La[...]

56 2010 December 800ab-NA 800ab 1 2 24 23 35 24 25 66 65 64 66 65 64 31 32 30 29 38 36 28 26 27 19 30 37 25 Figure 15230/2[...]

57 2010 December 800ab-NA 800ab Figure 15230/2 Ref. No. 3M Part No. Description 15230-35 78-8076-5443-5 Pulley Assembly – Idler 15230-36 78-8055-0660-3 Roller – Idler 15230-37 78-8076-5444-3 Shaft – Idler Pulley 15230-38 12-7997-0272-0 E-Ring – M-25 15230-39 78-8076-5445-0 T ensioning – Belt 15230-40 78-8076-5446-8 Washer – Shaft 15230-[...]

58 800ab 2010 December 800ab-NA 10 2 8 8 8 9 5 6 6 6 7 7 7 3 4 1 = Figure 6176[...]

59 Figure 6176 Ref. No. 3M Part No. Description 6176-1 78-8100-1225-8 Slide Compression Roller – R/H 6176-2 78-8100-1226-6 Slide Compression Roller – L/H 6176-3 78-81 13-6984-8 Bracket – Roller , R/H, W/English Language Label 6176-4 78-81 13-6985-5 Bracket – Roller , L/H, W/English Language Label 6176-5 78-8076-5491-4 Shaft – Roller 6176-[...]

60 2010 December 800ab-NA 800ab 7 3 3 2 2 9 6 6 6 5 4 21 18 18 18 18 15 11 10 12 16 17 19 20 24 1 8 22 21 23 26 25 13 14 17 27 6 7 Figure 6177[...]

61 2010 December 800ab-NA 800ab Figure 6177 Ref. No. 3M Part No. Description 6177-1 78-8094-6379-3 Support Box 6177-2 78-81 13-6759-4 Box – W/English Language Label 6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 6177-4 78-8005-5740-3 Washer – Plain, 4 mm 6177-5 26-1003-6914-4 Nut – Plastic Insert, M4 6177-6 78-8076-4715-7 Cord Grip 6[...]

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TM AccuGlide ™ is a T rademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2009 44-0009-2070-0 (A 120709-NA ) AccuGlide 3 Upper and Lower T aping Heads - 2 Inch T ype 10800 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Informatio[...]

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3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2009 44-0009-1851-4 (H031008) 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and test[...]

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Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number list[...]

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7 Instruction Manual AccuGlide ™ 3 Upper and Lower T aping Heads - 2 Inch T ype 10800 T able of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii T able of Contents..............................................................................[...]

8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are T rademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR PURPOSE AND ANY IMP[...]

1 Intended Use The intended use of the AccuGlide™ 3 Upper and Lower T aping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact size an[...]

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3 AccuGlide ™ 3 Upper and Lower T aping Heads - 2 Inch - consists of: Qty . Part Name 1 T aping Head Assembly 1 T ape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading T ool General Information How to use this Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa[...]

4 Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERST AND THEM BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT . • T o reduce the risk associated with mechanical hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case seal[...]

5 Important Safeguards (Continued) 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers AccuGlide 3 T aping Head - 2" 2009 February Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label pa[...]

6 Specif cations 1. T ape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. T ape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. T ape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4. T ape Application Leg[...]

7 AccuGlide 3 T aping Head - 2" 2009 February Figure 2/1 Dimensional Drawing Specif cations[...]

8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 30.5 m/min [100 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from [...]

9 Operation (Operation continued on next page.) Figure 3-1 T aping Head Components/Threading Diagram - Upper Head (Left Side) View) Figure 3-2 T aping Head Components/Threading Diagram - Lower Head (Left Side) View) T ape Drum T ape Supply Roll T ape Adhesive Side T ension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One-[...]

10 It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (Continued) Figure 3-[...]

11 Operation (Continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller . Excess tape can be cut with a scissors at applying roller . Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. [...]

12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) T ighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defec[...]

13 Maintenance (Continued) Applying/Buff ng Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw . T o ease removal of second screw , a 5mm hex socket has been provided at the bottom of the threads in both ends of the sh[...]

14 T ape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. T urn the nut clockwise to increase the braking force, and counterclockwise to[...]

15 Adjustments (Continued) Applying Mechanism Spring T o obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished. The applying mechanism spring, shown in Figures 5-4A and 5-4B , controls applying and buf fi ng roller pressure on the box and returns the mechanism to the reset position. The spr[...]

16 Adjustments (Continued) T ape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from position "B". 4. Remount cut-of[...]

17 T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags T ape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned T aping head is not set up properly The blade is dull and/or has broken teeth T ape tension is insuf fi cient [...]

18 Problem T ape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller T ape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cut[...]

19 Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear . These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper T aping Head - 2 inch Qty . Ref. No. Part Number Description 4 10925-22 78-8076-4500-3 Stud – Mounting[...]

20 Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 Upper T aping Head - 2 inch, T ype 10800 AccuGlide™ 3 Lower T aping Head - 2 inch, T ype 10800 1. Refer to the T aping Head Assemblies Figure to fi nd all the parts illustrations identi fi ed by f gure numbers. 2. Refer to the fi gure or fi gures to determine the individual par[...]

21 T aping Head Assemblies - AccuGlide ™ 3 Upper and Lower T aping Heads - 2 Inch Figure 10919 (Upper) Figure 10920 (Lower) Figure 10921 Figure 10922 Figure 10923 Figure 10925 (Upper) Figure 10924 (Lower) Figure 10401 AccuGlide 3 T aping Head - 2" 2009 February[...]

27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 8 27 26 2 4 3 25 24 5 13 23 7 23 10 22 Figure 10925 – Upper Head AccuGlide 3 T aping Head - 2" 2009 February 3 3 6[...]

23 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – T ape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10925-6 78-8010-7416-8 Nut – Hex Jam, M4 [...]

2 1 5 4 6 1 5 1 4 12 13 12 11 10 4 7 3 1 5 8 1 6 9 9 8 1 6 24 AccuGlide 3 T aping Head - 2" 2009 February Figure 10922 – Upper and Lower Heads[...]

25 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – T ape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller – Wrap 10922-7 78-8052-6580-4 S[...]

8 9 6 4 3 7 7 7 7 7 7 1 2 5 26 Figure 10919 – Upper Head AccuGlide 3 T aping Head - 2" 2009 February[...]

27 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10919-5 78-8070-1220-4 Spacer – Spring 10919-6 78-8052-6580-4 Spacer 10919[...]

1 5 4 9 9 4 5 3 8 7 7 28 Figure 109 23 – Upper and Lower Heads AccuGlide 3 T aping Head - 2 " 2009 August 6 6[...]

29 Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buf fi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Sh[...]

30 Figure 10921 – Upper and Lower Heads AccuGlide 3 T aping Head - 2" 2009 August 1[...]

31 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off W eldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. T ooth Lockwasher 10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10921-5 78-8052-6597-8 [...]

32 Figure 10401 – Upper and Lower Heads AccuGlide 3 T aping Head - 2" 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13[...]

33 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – T ape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 T ape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 T ape Drum 10401-6 78-8098-8817-1[...]

27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 26 2 4 3 25 24 5 13 23 7 23 10 8 Figure 10924 – Lower Head 34 AccuGlide 3 T aping Head - 2" 2009 February[...]

35 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – T ape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10924-6 78-8010-7416-8 Nut – Hex, M4 1092[...]

8 6 4 3 7 7 7 7 7 7 1 2 5 9 Figure 10920 – Lower Head AccuGlide 3 T aping Head - 2"[...]

37 Figure 10920– Lower Head AccuGlide 3 T aping Head - 2" 2009 February Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10920-5 78-8070-1220-4 Spacer – Sp[...]

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